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Hyster H135-155XL (G006) Parts Manual – PDF DOWNLOAD
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Hyster H135-155XL (G006) Parts Manual – PDF DOWNLOAD
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Description
Hyster H135-155XL (G006) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H135-155XL (G006) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H135-155XL (G006) Parts Manual – PDF DOWNLOAD
Frame................................................................................ 19 GENERAL TRUCK.................................................................... 22 NON-SUSPENSION SEAT.............................................................. 24 NON-SUSPENSION SEAT.............................................................. 26 FULL SUSPENSION SEAT SHEET 1 OF 2 (→ S/N G006V03427C) .......................... 28 FULL SUSPENSION SEAT SHEET 2 OF 2 (→ S/N G006V03427C) .......................... 32 FULL SUSPENSION SEAT............................................................. 34 HOOD............................................................................. 36 COWL AND FLOOR PLATES............................................................ 38 LABELS........................................................................... 40 OVERHEAD GUARD................................................................... 42 COUNTERWEIGHT.................................................................... 44 FORKS PIN TYPE................................................................... 46 LOAD BACKREST EXTENSION.......................................................... 48 ENGINE ASSEMBLY...................................................................... 49 RADIATOR GASOLINE AND LPG........................................................ 54 FAN DRIVE AND ALTERNATOR MOUNTING 4.3L EPA COMPLIANT ENGINE...................... 56 EXHAUST GAS AND LPG WITHOUT CAB.................................................. 58 EXHAUST GAS AND LPG WITH CAB..................................................... 60 EXHAUST GAS AND LPG WITHOUT CAB - EPA COMPLIANT ................................. 62 EXHAUST GAS AND LPG WITH CAB - EPA COMPLIANT .................................... 64 EXHAUST MANIFOLD GASOLINE AND LPG - 4.3L EPA COMPLIANT .......................... 66 ENGINE MOUNTING GASOLINE, LPG AND DIESEL......................................... 68 ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ......................... 70 ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ......................... 72 ASSEMBLED ENGINE GASOLINE, 4.3L EPA COMPLIANT - SHEET 1 OF 2 .................... 76 ASSEMBLED ENGINE GASOLINE, 4.3L EPA COMPLIANT - SHEET 2 OF 2 .................... 80 COIL ASSEMBLY.................................................................... 82 CYLINDER BLOCK GASOLINE AND LPG - 4.3L EPA COMPLIANT ............................ 84 CAMSHAFT AND OIL PAN GASOLINE AND LPG - 4.3L EPA COMPLIANT ...................... 86 VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG - 4.3L EPA COMPLIANT ............ 90 INTAKE MANIFOLD AND FUEL RAIL GASOLINE - 4.3L EPA COMPLIANT ENGINE .............. 94 CYLINDER HEAD GASOLINE AND LPG - 4.3L EPA COMPLIANT ............................. 96 OIL PUMP GASOLINE AND LPG - 4.3L EPA COMPLIANT .................................. 98 CYLINDER BLOCK DIESEL - TIER II .................................................100 CYLINDER HEAD AND INDUCTION MANIFOLD DIESEL - TIER II ...........................102 VALVE COVER AND ROCKER ARM SHAFT DIESEL - TIER II ...............................104 CRANKSHAFT AND PISTONS DIESEL - TIER II .........................................106 OIL PAN AND PUMP DIESEL - TIER II ...............................................108 COOLING AND FAN DRIVE DIESEL TIER II.............................................110 WATER PUMP AND OUTLET DIESEL - TIER II ..........................................112 TIMING GEAR DIESEL - TIER II ....................................................114 EXHAUST MANIFOLD DIESEL - TIER II ...............................................116 EXHAUST DIESEL WITH CAB - TIER II ENGINE ........................................118 EXHAUST DIESEL WITHOUT CAB - TIER II ENGINE .....................................120 OIL FILTER DIESEL - TIER II .....................................................122 OIL COOLER DIESEL - TIER II .....................................................124 FUEL INJECTION PUMP DIESEL - TIER II ............................................126 FUEL INJECTION PUMP WITH BLEED BACK SYSTEM.......................................128 DRIVE ADAPTOR DIESEL - TIER II ..................................................130 FLYWHEEL GASOLINE, LPG AND DIESEL................................................132 FUEL SYSTEM..........................................................................135 AIR FILTER STANDARD..............................................................138 AIR FILTER HEAVY DUTY - GASOLINE AND LPG ........................................140 AIR FILTER HEAVY DUTY - DIESEL ..................................................142 FUEL SUPPLY SYSTEM GASOLINE......................................................144 FUEL SUPPLY SYSTEM LPG...........................................................146 ENGINE FUEL SYSTEM LPG - 4.3L EPA COMPLIANT ENGINE ..............................148 THROTTLE BODY AND LPG MIXER 4.3L EPA COMPLIANT ENGINE............................150 LPG REGULATOR 4.3L EPA COMPLIANT ENGINE..........................................152 THROTTLE BODY ASSEMBLY GASOLINE - 4.3L EPA COMPLIANT ENGINE .....................154 FUEL SUPPLY SYSTEM DIESEL TIER II - TANK AND COVER ASSEMBLY .....................156 FUEL SUPPLY SYSTEM DIESEL TIER II - WATER SEPARATOR AND FUEL PUMP SYSTEM ........158 FUEL SUPPLY SYSTEM DIESEL TIER II - FUEL FILTER SYSTEM ..........................160 FUEL FILTER TIER II - DIESEL ....................................................162 WATER SEPARATOR TIER II - DIESEL ................................................163 THROTTLE LINKAGE GAS, LPG, AND DIESEL............................................164 ACCELERATOR PEDAL AND BRACKET WITH FORWARD AND REVERSE LEVER.....................166 ACCELERATOR PEDAL AND BRACKET MONOTROL...........................................168 MONOTROL PEDAL...................................................................170 ELECTRICAL SYSTEM....................................................................173 ELECTRICAL SYSTEM GASOLINE.......................................................176 ELECTRICAL SYSTEM LPG............................................................180 ELECTRICAL SYSTEM DIESEL.........................................................184 INSTRUMENT PANEL.................................................................188 GAUGE CLUSTER....................................................................192 STARTER GASOLINE AND LPG.........................................................194 STARTER MOTOR DIESEL.............................................................196 DISTRIBUTOR 4.3L EPA COMPLIANT ENGINE............................................198 ALTERNATOR AND MOUNTING DIESEL...................................................200 WIRE HARNESS MAIN - LPG AND GASOLINE (→ S/N G006V02875C) ......................202 WIRE HARNESS MAIN - LPG AND GASOLINE (S/N G006V02876C →) ......................204 WIRE HARNESS MAIN - DIESEL (S/N G006V02876C →) ................................208 WIRE HARNESS MAIN - DIESEL (→ S/N G006V02875C) ................................212 WIRE HARNESS NEUTRAL START MONOTROL PEDAL - GASOLINE AND LPG ....................215 WIRE HARNESS NEUTRAL START, FORWARD AND REVERSE LEVER - GASOLINE AND LPG ........216 WIRE HARNESS INTERFACE...........................................................218 WIRE HARNESS (ENGINE) DIESEL.....................................................220 WIRE HARNESS DIESEL ENGINE (S/N G006V02876C →) .................................222 WIRE HARNESS LPG REGULATOR - GM 4.3L ............................................224 WIRE HARNESS ENGINE, GASOLINE GM 4.3L - SHEET 1 0F 2 ............................226 WIRE HARNESS ENGINE, GASOLINE GM 4.3L - SHEET 2 OF 2 ............................228 WIRE HARNESS FUEL INJECTOR - GASOLINE, GM 4.3L ..................................230 WIRE HARNESS OPERATOR PRESENCE SYSTEM (S/N G006V03428C →) ......................232 WIRE HARNESS - ENGINE LPG WITH POWER SHIFT TRANSMISSION - SHEET 1 0F 2 .........234 WIRE HARNESS - ENGINE LPG WITH POWER SHIFT TRANSMISSION - SHEET 2 OF 2 .........238 TRANSMISSION.........................................................................241 TRANSMISSION POWERSHIFT..........................................................244 TRANSMISSION GEARS POWERSHIFT....................................................248 TRANSMISSION CONTROL VALVE POWERSHIFT............................................250 TRANSMISSION CONTROL LINKAGE POWERSHIFT..........................................254 TRANSMISSION CONTROL LINKAGE FORWARD AND REVERSE LEVER (S/N G006V03428C →) .....258 CLUTCH PACK POWERSHIFT - COUNTER, FORWARD, SHORT SHAFT (→ S/N G006V02233B) ....260 CLUTCH PACK POWERSHIFT - COUNTER, FORWARD, SHORT SHAFT (S/N G006V02234B →) ....262 CLUTCH PACK POWERSHIFT - INPUT, REVERSE, LONG SHAFT (→ S/N G006V02233B) .......264 CLUTCH PACK POWERSHIFT - INPUT, REVERSE, LONG SHAFT (S/N G006V02234B →) .......266 TORQUE CONVERTER POWERSHIFT......................................................268 DRIVE SHAFT ASSEMBLY.............................................................270 DRIVE AXLE.......................................................................272 DIFFERENTIAL AND CARRIER.........................................................274 AXLE HOUSING AND ATTACHING PARTS.................................................277 STEERING SYSTEM......................................................................279 STEERING COLUMN..................................................................282 STEERING CONTROL UNIT............................................................286 STEERING AXLE....................................................................288 STEERING PUMP....................................................................292 STEERING CYLINDER................................................................294 STEERING CYLINDER................................................................296 BRAKE SYSTEM.........................................................................297 PARK BRAKE.......................................................................300 BRAKE LINES......................................................................302 BRAKE LINES......................................................................304 BRAKE PEDAL LINKAGE POWERSHIFT...................................................306 BRAKE............................................................................310 BRAKE............................................................................312 BRAKE BOOSTER....................................................................314 MASTER CYLINDER..................................................................316 HYDRAULIC SYSTEM.....................................................................319 HYDRAULIC SYSTEM.................................................................322 STEERING HYDRAULIC...............................................................326 TRANSMISSION COOLING.............................................................330 HYDRAULIC TANK...................................................................332 HYDRAULIC OIL FILTER.............................................................334 CONTROL VALVE TWO AND THREE FUNCTION.............................................336 CONTROL VALVE FOUR FUNCTION......................................................338 CONTROL VALVE ATTACHING PARTS WITH FITTINGS TWO AND THREE FUNCTION...............340 CONTROL VALVE ATTACHING PARTS WITH FITTINGS FOUR FUNCTION........................344 CONTROL VALVE ATTACHING TUBES....................................................346 HYDRAULIC PUMP...................................................................348 TILT CYLINDER....................................................................350 DRIVE SHAFT......................................................................352 Mast-Two Stage Limited Free-Lift.....................................................355 OUTER MAST TWO STAGE LIMITED FREE-LIFT...........................................358 INNER MAST TWO STAGE LIMITED FREE-LIFT...........................................360 LIFT TWO STAGE LIMITED FREE-LIFT.................................................362 LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT........................................364 CARRIAGE TWO STAGE LIMITED FREE-LIFT.............................................366 HEADER HOSE TWO STAGE LIMITED FREE-LIFT..........................................368 Mast-Three Stage Full Free-Lift......................................................371 OUTER MAST THREE STAGE FULL FREE-LIFT............................................374 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.....................................376 INNER MAST THREE STAGE FULL FREE-LIFT............................................378 MAIN LIFT THREE STAGE FULL FREE-LIFT.............................................380 FREE-LIFT THREE STAGE FULL FREE-LIFT.............................................384 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT....................................388 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT....................................392 CARRIAGE THREE STAGE FULL FREE-LIFT..............................................394 HEADER HOSE THREE STAGE FULL FREE-LIFT...........................................396 OPTIONS..............................................................................399 CAB..............................................................................402 HEATER...........................................................................406 WIPER AND FAN....................................................................410 SIDE-SHIFT CARRIAGE 78-INCH - TWO STAGE LIMITED FREE-LIFT .......................412 SIDE-SHIFT CARRIAGE 78-INCH - THREE STAGE FULL FREE-LIFT ........................414 SIDE-SHIFT CYLINDER..............................................................418 LIGHTS...........................................................................420 TIRES AND WHEELS DRIVE...........................................................424 TIRES AND WHEELS STEERING........................................................426 FIELD CONVERSION KITS................................................................429 MISCELLANEOUS CONVERSION KITS....................................................432 CONTROL VALVE CONVERSION KITS....................................................432 DIRECTIONAL CONTROL CONVERSION KIT...............................................432 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT..........................433 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT...........................434 NUMERICAL INDEX......................................................................435
IMAGES PREVIEW OF THE MANUAL:
HYSTER H135-155XL (G006) PARTS MANUAL – PDF DOWNLOAD:
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