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Hyster H170FT H175FT36 F190FT (A299) Parts Manual – PDF DOWNLOAD
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Hyster H170FT H175FT36 F190FT (A299) Parts Manual – PDF DOWNLOAD
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Description
Hyster H170FT H175FT36 F190FT (A299) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H170FT H175FT36 F190FT (A299) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H170FT H175FT36 F190FT (A299) Parts Manual – PDF DOWNLOAD
Frame........................................................................................................ 21 HOOD ASSEMBLY............................................................................................ 24 INTERIOR PANELS AND COVERS............................................................................... 28 SEAT PAN AND COVERS...................................................................................... 30 SOUND ABATEMENT.......................................................................................... 32 FLOORPLATES AND COVERS................................................................................... 34 COUNTERWEIGHTS AND FENDERS............................................................................... 36 FENDERS.................................................................................................. 38 COMPARTMENT PLATFORM..................................................................................... 40 COWL MOUNT............................................................................................... 42 COWL MOUNT ALTERNATE PART................................................................................ 43 OVERHEAD GUARD........................................................................................... 44 CAB MAIN ASSEMBLY........................................................................................ 46 CAB ATTACHING PARTS - SHEET 1 OF 2 ...................................................................... 48 CAB ATTACHING PARTS - SHEET 2 OF 2 ...................................................................... 50 CAB WINDOWS.............................................................................................. 52 CAB WINDOW WIPER SYSTEM.................................................................................. 54 CAB LEFT HAND DOOR ASSEMBLY.............................................................................. 56 CAB RIGHT HAND DOOR ASSEMBLY............................................................................. 58 HEATER................................................................................................... 60 HEATER HOSE DIESEL....................................................................................... 62 HEATER HOSES GM 5.7 LPG.................................................................................. 64 HEATER CONTROL........................................................................................... 65 FULL SUSPENSION SEAT WITH ELECTRONIC CONTROLS (→ S/N A299V01533H) ...................................... 66 FULL SUSPENSION SWIVEL SEAT WITH ELECTRONIC CONTROLS (→ S/N A299V01533H) ............................... 68 FULL SUSPENSION SEAT ELECTRO-HYDRAULIC - SWIVEL AND NON-SWIVEL (S/N A299H01535H →) .................... 70 FULL SUSPENSION SEAT SHEET 2 OF 2 (S/N A299H01535H →) .................................................. 74 ARMREST SLIDER ASSEMBLY.................................................................................. 76 ELECTRONIC MINI LEVER LABELS SINGLE FUNCTION............................................................. 78 MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS..................................................... 80 LABELS INTERIOR.......................................................................................... 82 LABELS EXTERIOR.......................................................................................... 84 FORKS.................................................................................................... 86 ENGINE ASSEMBLY.............................................................................................. 87 EXHAUST SYSTEM CUMMINS QSB 3.3L DIESEL................................................................... 92 COOLING SYSTEM CUMMINS QSB 3.3L DIESEL................................................................... 94 RADIATOR MOUNTING CUMMINS QSB 3.3L DIESEL................................................................ 96 RADIATOR ASSEMBLY........................................................................................ 98 FAN ASSEMBLY CUMMINS QSB 3.3L DIESEL.....................................................................100 ENGINE MOUNTING CUMMINS QSB 3.3L DIESEL..................................................................101 LIFTING BRACKET CUMMINS QSB 3.3L DIESEL..................................................................102 FLYWHEEL HOUSING CUMMINS QSB 3.3L DIESEL.................................................................104 CYLINDER BLOCK CUMMINS QSB 3.3L DIESEL...................................................................106 CYLINDER HEAD CUMMINS QSB 3.3L DIESEL....................................................................108 OIL PUMP AND FRONT GEAR COVER CUMMINS QSB 3.3L DIESEL....................................................110 OIL PAN CUMMINS QSB 3.3L DIESEL..........................................................................112 OIL LEVEL GAUGE CUMMINS QSB 3.3L DIESEL..................................................................114 OIL FILTER AND COOLER CUMMINS QSB 3.3L DIESEL............................................................115 OIL FILLER ARRANGEMENT...................................................................................116 FRONT GEAR HOUSING CUMMINS QSB 3.3L DIESEL...............................................................117 CAMSHAFT CUMMINS QSB 3.3L DIESEL.........................................................................118 VALVE COVER CUMMINS QSB 3.3L DIESEL......................................................................120 ROCKER ARM SHAFT CUMMINS QSB 3.3L DIESEL.................................................................122 PISTON AND CONNECTING ROD CUMMINS QSB 3.3L DIESEL........................................................124 CRANKSHAFT CUMMINS QSB 3.3L DIESEL.......................................................................126 CRANKCASE BREATHER CUMMINS QSB 3.3L DIESEL...............................................................128 TURBOCHARGER CUMMINS QSB 3.3L DIESEL.....................................................................130 TURBOCHARGER PLUMBING CUMMINS QSB 3.3L DIESEL............................................................132 EXHAUST MANIFOLD CUMMINS QSB 3.3L DIESEL.................................................................134 AIR INTAKE MANIFOLD CUMMINS QSB 3.3L DIESEL..............................................................136 STARTING AID CUMMINS QSB 3.3L DIESEL.....................................................................138 VIBRATION DAMPER CUMMINS QSB 3.3L DIESEL.................................................................139 WATER PUMP AND PULLEY CUMMINS QSB 3.3L DIESEL............................................................140 THERMOSTAT CUMMINS QSB 3.3L DIESEL.......................................................................142 WATER OUTLET CONNECTION CUMMINS QSB 3.3L DIESEL..........................................................143 ENGINE ASSEMBLY - LPG........................................................................................145 EXHAUST SYSTEM WITH CATALYTIC CONVERTER - GM 5.7L LPG ...................................................148 COOLING SYSTEM GM 5.7L LPG...............................................................................150 RADIATOR MOUNTING GM 5.7L LPG............................................................................152 ENGINE MOUNTING GM 5.7L LPG..............................................................................154 FLYWHEEL HOUSING GM 5.7L LPG.............................................................................156 TORQUE CONVERTER AND FLYWHEEL GM 5.7L LPG................................................................157 FAN ASSEMBLY GM 5.7L LPG.................................................................................158 CYLINDER BLOCK GM 5.7L LPG...............................................................................160 INTAKE MANIFOLD AND ATTACHING PARTS GM 5.7L LPG..........................................................162 PULLEY SYSTEM GM 5.7L LPG................................................................................166 CYLINDER HEAD AND EXHAUST MANIFOLD GM 5.7L LPG...........................................................168 FUSE BOX GM 5.7L LPG.....................................................................................170 OIL PAN GM 5.7L LPG......................................................................................172 ROCKER ARM ASSEMBLY GM 5.7L LPG..........................................................................174 CAMSHAFT AND TIMING GM 5.7L LPG..........................................................................176 OIL PUMP GM 5.7L LPG.....................................................................................178 FUEL SYSTEM..................................................................................................181 AIR INTAKE...............................................................................................184 FUEL FILTER CUMMINS QSB 3.3L DIESEL......................................................................186 WATER SEPARATOR CUMMINS QSB 3.3L DIESEL..................................................................187 FUEL FILTER PLUMBING CUMMINS QSB 3.3L DIESEL.............................................................188 FUEL INJECTION PUMP CUMMINS QSB 3.3L DIESEL..............................................................190 FUEL PUMP PLUMBING CUMMINS QSB 3.3L DIESEL...............................................................192 FUEL INJECTOR AND INJECTOR PLUMBING CUMMINS QSB 3.3L DIESEL..............................................194 FUEL SYSTEM CUMMINS QSB 3.3L DIESEL......................................................................196 AIR INTAKE AND FILTER GM 5.7L LPG........................................................................198 FUEL SYSTEM GM 5.7L LPG - SHEET 1 OF 2 ..................................................................200 FUEL SYSTEM GM 5.7L LPG - SHEET 2 OF 2 ..................................................................203 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL...............................................204 THROTTLE PEDAL AND ATTACHING PARTS MONOTROL PEDAL (→ S/N A299V01702K) ..................................206 MONOTROL PEDAL ASSEMBLY..................................................................................208 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL (S/N A299V01703K →) ...............................210 ELECTRICAL SYSTEM............................................................................................213 ELECTRICAL ARRANGEMENT CUMMINS QSB 3.3L DIESEL...........................................................218 ELECTRICAL ARRANGEMENT GM 5.7L LPG.......................................................................220 ELECTRICAL SYSTEM RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL ..........................................222 ELECTRICAL SYSTEM RIGHT HAND CHASSIS - GM ...............................................................224 COWL ELECTRICAL ELECTRIC HYDRAULIC.......................................................................226 ENGINE ELECTRICAL SYSTEM CUMMINS QSB 3.3L DIESEL.........................................................228 ALTERNATOR AND MOUNTING CUMMINS QSB 3.3L DIESEL..........................................................230 SEALED ALTERNATOR AND MOUNTING CUMMINS QSB 3.3L DIESEL...................................................232 STARTER MOTOR CUMMINS QSB 3.3L DIESEL....................................................................233 BATTERY CABLES CUMMINS QSB 3.3L DIESEL...................................................................234 BATTERY CABLES GM 5.7L LPG...............................................................................236 BATTERY AND CONTROL CABLE DISCONNECT SWITCH..............................................................238 ELECTRONIC CONTROL MODULE AND SENSORS CUMMINS QSB 3.3L DIESEL............................................240 POWER DISTRIBUTION MODULE................................................................................242 REMOTE KEY SWITCH........................................................................................244 INSTRUMENT CLUSTER.......................................................................................245 LIGHTS BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .................................246 LIGHTS BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......................248 LIGHTS AMBER LIGHTS - WITH THREE STAGE MAST .............................................................252 TRANSMISSION ELECTRICAL SYSTEM THREE SPEED TRANSMISSION..................................................254 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) (→ S/N A299V01533H) ......................256 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) (→ S/N A299V01533H) ........................258 MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION (S/N A299V01534H →) .................................260 MINI-LEVER CONTROLS WITH ARMREST - FOUR FUNCTION (S/N A299V01534H →) ..................................262 MAST ELECTRICAL..........................................................................................264 LOAD WEIGH ELECTRICAL....................................................................................266 BUZZER GROUP.............................................................................................268 WIRE HARNESS ENGINE - CUMMINS QSB 3.3L DIESEL ...........................................................270 WIRE HARNESS RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (→ S/N A299V01572H) .........................272 WIRE HARNESS SEAT JUMPER (→ S/N A299V01572H) ...........................................................278 WIRE HARNESS RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (S/N A299V01573H →) .........................280 WIRE HARNESS RIGHT HAND CHASSIS - GM 5.7L LPG ...........................................................286 WIRE HARNESS REAR - CUMMINS QSB 3.3L DIESEL .............................................................292 WIRE HARNESS REAR - GM 5.7L LPG .........................................................................294 WIRE HARNESS (COWL) WITH FORWARD AND REVERSE LEVER - WITHOUT RETURN TO SET TILT AND MODULATED BRAKES ....296 WIRE HARNESS (COWL) WITH MONOTROL - WITH RETURN TO SET TILT AND MODULATED BRAKES ........................300 WIRE HARNESS SEALED ALTERNATOR-DS - CUMMINS QSB 3.3L DIESEL .............................................304 WIRE HARNESS ALTERNATOR-D - CUMMINS QSB 3.3L DIESEL .....................................................308 WIRE HARNESS TRANSMISSION - THREE SPEED .................................................................310 WIRE HARNESS ELECTRONIC CONTROL VALVE - THREE FUNCTION ..................................................314 WIRE HARNESS ELECTRONIC CONTROL VALVE - FOUR FUNCTION ...................................................316 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD..................................................................318 WIRE HARNESS AMBER LIGHTS - 3 STAGE MAST ................................................................320 WIRE HARNESS JUMPER - HEAD/WORK LIGHTS, 3 STAGE MAST ....................................................322 WIRE HARNESS BUZZER......................................................................................324 TRANSMISSION.................................................................................................327 TRANSMISSION MOUNT.......................................................................................330 TORQUE CONVERTER CUMMINS QSB 3.3L DIESEL.................................................................332 TRANSMISSION COOLING WITH EXTERNAL OIL COOLER............................................................334 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 1 0F 2 ........................................................336 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 2 OF 2 ........................................................338 FORWARD CLUTCH LOW AND SECOND SHAFT THREE SPEED TRANSMISSION - FWD1, RANGE2 .............................340 FORWARD CLUTCH HIGH AND OUTPUT SHAFT THREE SPEED TRANSMISSION - FWD2 ....................................342 REVERSE CLUTCH AND FIRST SHAFT THREE SPEED TRANSMISSION - REV1, RANGE 1 .................................344 CONTROL VALVE THREE SPEED TRANSMISSION...................................................................346 CHARGE PUMP..............................................................................................348 PUMP DRIVE...............................................................................................350 Drive Axle...................................................................................................353 DRIVE TIRE AND WHEEL.....................................................................................356 DRIVE AXLE AND ATTACHING PARTS WET BRAKE.................................................................358 DIFFERENTIAL.............................................................................................360 DRIVE AXLE HOUSING AND HUB...............................................................................362 WET BRAKE ASSEMBLY.......................................................................................364 STEERING SYSTEM..............................................................................................367 STEER COLUMN AND ATTACHING PARTS.........................................................................370 STEERING COLUMN ASSEMBLY.................................................................................372 STEERING CONTROL UNIT....................................................................................374 STEERING LINES...........................................................................................376 STEER AXLE...............................................................................................378 STEER CYLINDER...........................................................................................381 STEER TIRE AND WHEEL.....................................................................................382 BRAKE SYSTEM.................................................................................................383 BRAKE PEDAL SINGLE PEDAL.................................................................................386 BRAKE PEDAL DUAL PEDAL...................................................................................388 BRAKE PEDAL MOUNTING.....................................................................................390 BRAKE PEDAL MOUNTING ALTERNATE MOUNTING..................................................................392 BRAKE VALVE ASSEMBLY.....................................................................................394 PARK BRAKE ASSEMBLY......................................................................................396 PARK BRAKE ASSEMBLY......................................................................................398 BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL...............................................................400 HYDRAULIC SYSTEM.............................................................................................403 HYDRAULIC SUPPLY AND RETURN..............................................................................406 HYDRAULIC FILTER.........................................................................................408 UNLOADER VALVE...........................................................................................410 GEAR PUMP ASSEMBLY.......................................................................................412 GEAR PUMP................................................................................................414 CONTROL VALVE AND STEERING UNIT ASSEMBLY THREE FUNCTION..................................................416 CONTROL VALVE AND STEERING UNIT ASSEMBLY FOUR FUNCTION...................................................418 VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................420 TILT SECTION THREE AND FOUR FUNCTION.....................................................................422 ELECTRO HYDRAULIC POPPET VALVE THREE AND FOUR FUNCTION...................................................424 AUXILIARY ONE SECTION THREE AND FOUR FUNCTION............................................................426 AUXILIARY TWO SECTION FOUR FUNCTION......................................................................428 OUTLET SECTION THREE AND FOUR FUNCTION...................................................................430 TILT CYLINDER AND MAST INSTALLATION......................................................................432 TILT HYDRAULICS..........................................................................................434 TILT CYLINDERS...........................................................................................436 HOIST HOSE AND ATTACHING PARTS...........................................................................438 DIPSTICK AND BREATHER....................................................................................440 Mast-Two Stage Limited Free-Lift.............................................................................443 OUTER MAST TWO STAGE LIMITED FREE-LIFT...................................................................446 INNER MAST TWO STAGE LIMITED FREE-LIFT...................................................................450 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT...........................................................453 CARRIAGE.................................................................................................456 FORK POSITIONER TWO STAGE LIMITED FREE-LIFT..............................................................458 HEADER HOSES TWO STAGE LIMITED FREE-LIFT.................................................................460 AUXILIARY FUNCTION HOSES TWO STAGE LIMITED FREE-LIFT.....................................................462 Mast-Three Stage Full Free-Lift..............................................................................465 OUTER MAST THREE STAGE FULL FREE-LIFT....................................................................468 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.............................................................472 INNER MAST THREE STAGE FULL FREE-LIFT....................................................................476 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT............................................................479 FREE LIFT CYLINDER THREE STAGE FULL FREE-LIFT............................................................481 CARRIAGE.................................................................................................484 HEADER HOSES THREE STAGE FULL FREE-LIFT..................................................................486 FORK POSITIONER THREE STAGE FULL FREE-LIFT...............................................................488 AUXILIARY FUNCTION HOSES THREE STAGE FULL FREE-LIFT......................................................490 OPTIONS......................................................................................................493 STROBE LIGHT LED.........................................................................................496 FIRE EXTINGUISHER WITH CAB...............................................................................497 FIRE EXTINGUISHER WITH OVERHEAD GUARD....................................................................498 BACK-UP ALARM............................................................................................500 DUAL MIRRORS WITH CAB....................................................................................502 DUAL MIRRORS WITH OVERHEAD GUARD.........................................................................503 ACCUMULATOR..............................................................................................504 LIFTING EYE..............................................................................................506 FIELD CONVERSION KITS........................................................................................509 ADD ON OPTION KITS.......................................................................................512 BRAKE AND INCHING PEDAL CONVERSION.......................................................................512 SEAT CONVERSION KITS.....................................................................................512 MISCELLANEOUS CONVERSION KITS............................................................................513 E-HYDRAULIC CONTROL CONVERSION KITS......................................................................513 E-HYDRAULIC CONTROL CONVERSION KITS......................................................................514 LIGHT CONVERSION KITS....................................................................................514 ADD ON TELEMETRY KITS....................................................................................514 NUMERICAL INDEX..............................................................................................517
HYSTER H170FT H175FT36 F190FT (A299) PARTS MANUAL – PDF DOWNLOAD:
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
