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Hyster H170HD H190HD H210HD H230HD H250HD H280HD (H007) Parts Manual – PDF DOWNLOAD
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Hyster H170HD H190HD H210HD H230HD H250HD H280HD (H007) Parts Manual – PDF DOWNLOAD
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Description
Hyster H170HD H190HD H210HD H230HD H250HD H280HD (H007) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H170HD H190HD H210HD H230HD H250HD H280HD (H007) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H170HD H190HD H210HD H230HD H250HD H280HD (H007) Parts Manual – PDF DOWNLOAD
Frame.............................................................................................................................................................................................. 21 FLOORPLATES.................................................................................................................................................................................... 26 HOODS AND COVERS............................................................................................................................................................................... 30 COUNTERWEIGHT AND OPTIONAL LIFTING EYES........................................................................................................................................................ 34 OVERHEAD GUARD WIRE MESH....................................................................................................................................................................... 36 CAB ATTACHING PARTS............................................................................................................................................................................ 38 DASH AND AIR DUCT ASSEMBLY..................................................................................................................................................................... 40 EXTERIOR MIRRORS............................................................................................................................................................................... 41 CAB DOOR ATTACHING PARTS....................................................................................................................................................................... 42 CAB DOOR RIGHT HAND (→ S/N H007E02424G (Closed Cab With Heater)) (→ S/N H007E02426G (Closed Cab With Insulation)) (→ S/N H007E02425G (Closed Cab With Air Conditioning and Insulation)) .... 44 CAB DOOR RIGHT HAND (S/N H007E02425G → (Closed Cab With Heater)) (S/N H007E02427G → (Closed Cab With Insulation)) (S/N H007E02426G → (Closed Cab With Air Conditioning and Insulation)) .... 48 CAB DOOR LEFT HAND (→ S/N H007E02424G (Closed Cab With Heater)) (→ S/N H007E02425G (Closed Cab With Air Conditioning and Insulation)) (→ S/N H007E02426G (Closed Cab With Insulation)) ..... 52 CAB DOOR LEFT HAND (S/N H007E02425G → (Closed Cab With Heater)) (S/N H007E02426G → (Closed Cab With Air Conditioning and Insulation)) (S/N H007E02427G → (Closed Cab With Insulation)) ..... 56 CAB FLOORMATS.................................................................................................................................................................................. 59 HANDHOLD AND UNDERFLOOR COVER OPEN CAB......................................................................................................................................................... 60 CAB WINDOWS INSTALLATION....................................................................................................................................................................... 62 MAIN WINDOW ASSEMBLY........................................................................................................................................................................... 64 WINDOW WIPER SYSTEM WASHER BOTTLE KIT.......................................................................................................................................................... 66 WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS ........................................................................................................................ 68 CAB SUNSHADES.................................................................................................................................................................................. 70 REAR DUCT AND CONSOLE.......................................................................................................................................................................... 72 CAB RECIRCULATING FAN.......................................................................................................................................................................... 74 INDICATOR DISPLAY AND CONTROLS................................................................................................................................................................. 76 CAB ELECTRONIC CONTROLS AND PANELS............................................................................................................................................................. 78 CAB AND TILT CYLINDER MOUNTING................................................................................................................................................................. 80 TILT CYLINDER CAB.............................................................................................................................................................................. 84 TILT PLATFORM ASSEMBLY......................................................................................................................................................................... 86 CAB TILT PUMP ASSEMBLY ELECTRIC................................................................................................................................................................ 87 HAND PUMP...................................................................................................................................................................................... 88 ELECTRIC PUMP.................................................................................................................................................................................. 90 CONDENSER AND ATTACHING PARTS THREE-FAN SYSTEM - AURORA ....................................................................................................................................... 92 CONDENSER ASSEMBLY THREE-FAN SYSTEM - AURORA .................................................................................................................................................. 94 AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS DIESEL ENGINE - MCC ........................................................................................................................... 96 AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS LPG ENGINE - MCC .............................................................................................................................. 98 COMPRESSOR ASSEMBLY MCC (S/N H007E02194F →) ..................................................................................................................................................100 HEATER AND AIR CONDITIONER MOUNTING WITH THREE-FAN CONDENSER SYSTEM - AURORA ..................................................................................................................102 HEATER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM - AURORA ......................................................................................................................................104 HEATER AND AIR CONDITIONER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM - AURORA ..................................................................................................................106 HEATER AND AIR DUCT WITH TWO-FAN CONDENSER SYSTEM - MCC .......................................................................................................................................108 AIR DUCT ASSEMBLY HEATER - WITH TWO-FAN CONDENSER SYSTEM, MCC (S/N H007E02194F →) ...........................................................................................................110 HEATER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N H007E02194F →) .....................................................................................................................112 HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N H007E02194F →) .......................................................................................................................114 HEATING AND AIR CONDITIONING SYSTEM FILTER.....................................................................................................................................................115 AIR CONDITIONER SYSTEM ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N H007E02194F →) .....................................................................................................116 CONDENSER SYSTEM TWO-FAN SYSTEM - MCC (S/N H007E02194F →) ...................................................................................................................................118 CONDENSER TWO-FAN SYSTEM - MCC (S/N H007E02194F →) ..........................................................................................................................................120 AIR CONDITIONER SYSTEM WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N H007E02194F →) ..............................................................................................................122 AIR CONDITIONER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N H007E02194F →) ............................................................................................................124 AIR DUCT ASSEMBLY AIR CONDITIONING - WITH TWO-FAN CONDENSER SYSTEM, MCC (S/N H007E02194F →) .................................................................................................126 CONTROL PANEL ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N H007E02194F →) ..............................................................................................................128 HEATER HOSES DIESEL ENGINE.....................................................................................................................................................................130 HEATER HOSES LPG ENGINE........................................................................................................................................................................132 TRAINING SEAT..................................................................................................................................................................................134 DELUXE SUSPENSION SEAT.........................................................................................................................................................................136 SUSPENSION KIT ASSEMBLY........................................................................................................................................................................138 SEAT SUSPENSION ASSEMBLY AIR...................................................................................................................................................................140 SEAT SUSPENSION ASSEMBLY MECHANICAL............................................................................................................................................................144 SEAT SUSPENSION MOUNTING.......................................................................................................................................................................147 SEAT ASSEMBLY WITH FABRIC COVER (→ 3/2010) ...................................................................................................................................................150 SEAT ASSEMBLY WITH FABRIC COVER (3/2010 →) ...................................................................................................................................................154 SEAT ASSEMBLY WITH VINYL COVER.................................................................................................................................................................158 PIVOT ARM ASSEMBLY.............................................................................................................................................................................162 LABELS MAIN....................................................................................................................................................................................164 LABELS HYDRAULIC CONTROL - JOYSTICK ...........................................................................................................................................................167 LABELS HYDRAULIC CONTROL - LEVERS .............................................................................................................................................................168 ARMREST ASSEMBLY...............................................................................................................................................................................169 INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB...............................................................................................................................................172 AIR DUCT LOUVER, CLIMATE CONTROL CAB...........................................................................................................................................................174 SEAT ASSEMBLY CLIMATE CONTROL CAB..............................................................................................................................................................176 CLIMATE CONTROL SYSTEM MCC.....................................................................................................................................................................178 AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB - MCC ..............................................................................................................................................180 AIR CONDITIONER CLIMATE CONTROL CAB - MCC .....................................................................................................................................................182 CAB ASSEMBLY CLIMATE CONTROL CAB...............................................................................................................................................................184 LOAD BACKREST..................................................................................................................................................................................186 CAB SOUND REDUCTION............................................................................................................................................................................187 RADIO CONSOLE AND ATTACHING PARTS..............................................................................................................................................................188 ENGINE ASSEMBLY - DIESEL...........................................................................................................................................................................191 COOLING SYSTEM.................................................................................................................................................................................196 EXHAUST SYSTEM.................................................................................................................................................................................198 AIR COMPRESSOR.................................................................................................................................................................................200 AIR COMPRESSOR MOUNTING........................................................................................................................................................................202 AIR COMPRESSOR COOLANT PLUMBING................................................................................................................................................................203 AIR INTAKE CONNECTION..........................................................................................................................................................................204 AIR HEATER.....................................................................................................................................................................................206 AIR INTAKE HOSE................................................................................................................................................................................208 AIR INTAKE MANIFOLD............................................................................................................................................................................209 AIR TRANSFER CONNECTION........................................................................................................................................................................210 ALTERNATOR SUPPORT AND WATER INLET.............................................................................................................................................................211 ALTERNATOR SUPPORT AND WATER INLET.............................................................................................................................................................212 BELT TENSIONER.................................................................................................................................................................................213 CAMSHAFT.......................................................................................................................................................................................214 CONNECTING RODS AND PISTONS....................................................................................................................................................................216 CONNECTING RODS AND PISTONS....................................................................................................................................................................218 COOLANT HEATER STARTING AID....................................................................................................................................................................220 CRANKCASE BREATHER.............................................................................................................................................................................221 CRANKSHAFT AND BEARINGS........................................................................................................................................................................222 CRANKSHAFT AND BEARINGS........................................................................................................................................................................224 CYLINDER BLOCK.................................................................................................................................................................................226 CYLINDER BLOCK.................................................................................................................................................................................228 CYLINDER HEAD..................................................................................................................................................................................230 ENGINE CONTROL MODULE..........................................................................................................................................................................232 ENGINE COOLANT VENT............................................................................................................................................................................234 ENGINE MOUNT...................................................................................................................................................................................235 ENGINE OIL COOLER..............................................................................................................................................................................236 ETR MODULE WIRING..............................................................................................................................................................................237 EXHAUST MANIFOLD...............................................................................................................................................................................238 FAN DRIVE AND MOUNTING.........................................................................................................................................................................240 FLYWHEEL AND MOUNTING..........................................................................................................................................................................241 FLYWHEEL HOUSING...............................................................................................................................................................................242 FLYWHEEL HOUSING...............................................................................................................................................................................244 FLYWHEEL HOUSING...............................................................................................................................................................................246 FRONT GEAR COVER...............................................................................................................................................................................248 LIFTING BRACKETS AND MOUNTING..................................................................................................................................................................249 LIFTING BRACKETS AND MOUNTING..................................................................................................................................................................250 LUBRICATING OIL PUMP...........................................................................................................................................................................252 OIL FILLER.....................................................................................................................................................................................253 OIL FILTER.....................................................................................................................................................................................254 OIL LEVEL GAUGE................................................................................................................................................................................255 OIL PAN........................................................................................................................................................................................256 REAR GEAR HOUSING..............................................................................................................................................................................258 ROCKER LEVERS..................................................................................................................................................................................260 THERMOSTAT.....................................................................................................................................................................................262 TORQUE CONVERTER COOLER PLUGS..................................................................................................................................................................263 TURBOCHARGER...................................................................................................................................................................................264 TURBOCHARGER PLUMBING..........................................................................................................................................................................265 TURBOCHARGER PLUMBING..........................................................................................................................................................................266 VALVE COVER....................................................................................................................................................................................268 VALVE TAPPETS..................................................................................................................................................................................269 VIBRATION DAMPER...............................................................................................................................................................................270 VIBRATION DAMPER...............................................................................................................................................................................271 WATER OUTLET CONNECTION........................................................................................................................................................................272 WATER PUMP.....................................................................................................................................................................................273 WATER PUMP DRIVE...............................................................................................................................................................................274 ENGINE BLOCK HEATER............................................................................................................................................................................276 RADIATOR ASSEMBLY MODINE.......................................................................................................................................................................278 RADIATOR ASSEMBLY AKG..........................................................................................................................................................................280 ENGINE ASSEMBLY - LPG..............................................................................................................................................................................283 COOLING SYSTEM.................................................................................................................................................................................286 EXHAUST SYSTEM.................................................................................................................................................................................288 ACCESSORY DRIVE BELT AND TENSIONER.............................................................................................................................................................290 ACCESSORY HOLE COVER...........................................................................................................................................................................291 AIR COMPRESSOR COOLANT PLUMBING................................................................................................................................................................292 AIR COMPRESSOR INLET CONNECTION................................................................................................................................................................294 AIR INTAKE CONNECTION..........................................................................................................................................................................296 CAM FOLLOWER COVER.............................................................................................................................................................................297 CAMSHAFT.......................................................................................................................................................................................298 CRANKCASE BREATHER.............................................................................................................................................................................300 CRANKSHAFT AND MAIN BEARINGS...................................................................................................................................................................302 CYLINDER BLOCK.................................................................................................................................................................................306 CYLINDER HEAD..................................................................................................................................................................................308 ENGINE MOUNT...................................................................................................................................................................................310 ENGINE OIL COOLER..............................................................................................................................................................................312 EXHAUST GAS SENSOR PLUMBING....................................................................................................................................................................314 EXHAUST MANIFOLD...............................................................................................................................................................................315 EXHAUST OUTLET CONNECTION......................................................................................................................................................................316 FAN DRIVE......................................................................................................................................................................................317 FLYWHEEL.......................................................................................................................................................................................318 FLYWHEEL HOUSING...............................................................................................................................................................................320 FRONT GEAR COVER AND HOUSING...................................................................................................................................................................322 FRONT GEAR TRAIN ACCESSORY DRIVE...............................................................................................................................................................324 INTAKE MANIFOLD................................................................................................................................................................................326 LIFTING BRACKET................................................................................................................................................................................328 OIL LEVEL GAUGE................................................................................................................................................................................330 OIL PAN........................................................................................................................................................................................332 OIL PUMP.......................................................................................................................................................................................334 PISTON AND CONNECTING ROD......................................................................................................................................................................336 ROCKER LEVERS..................................................................................................................................................................................338 THERMOSTAT.....................................................................................................................................................................................340 THERMOSTAT HOUSING.............................................................................................................................................................................341 TURBOCHARGER...................................................................................................................................................................................342 TURBOCHARGER COMPRESSOR OUTLET CONNECTION......................................................................................................................................................344 TURBOCHARGER PLUMBING..........................................................................................................................................................................346 TURBOCHARGER ASSEMBLY..........................................................................................................................................................................348 VALVE COVER....................................................................................................................................................................................350 VALVE TAPPET...................................................................................................................................................................................352 VIBRATION DAMPER...............................................................................................................................................................................354 WATER INLET CONNECTION.........................................................................................................................................................................356 WATER OUTLET CONNECTION........................................................................................................................................................................357 WATER PUMP.....................................................................................................................................................................................358 RADIATOR ASSEMBLY MODINE.......................................................................................................................................................................360 RADIATOR ASSEMBLY AKG..........................................................................................................................................................................362 FUEL SYSTEM........................................................................................................................................................................................365 FUEL SYSTEM LPG................................................................................................................................................................................368 FUEL SYSTEM DIESEL.............................................................................................................................................................................372 AIR INTAKE SYSTEM LPG..........................................................................................................................................................................374 AIR INTAKE SYSTEM DIESEL - DRY BRAKE ..........................................................................................................................................................376 AIR INTAKE SYSTEM DIESEL - WET BRAKE ..........................................................................................................................................................378 AIR CLEANER ASSEMBLY...........................................................................................................................................................................380 MONOTROL PEDAL ASSEMBLY........................................................................................................................................................................382 THROTTLE PEDAL LINKAGE.........................................................................................................................................................................384 FUEL SYSTEM ACCESSORIES CUMMINS LPG............................................................................................................................................................386 REMOTE FUEL FILTER CUMMINS DIESEL (→ S/N H007E02176F) ........................................................................................................................................387 REMOTE FUEL FILTER CUMMINS DIESEL (S/N H007E02177F →) ........................................................................................................................................388 FUEL CONTROL MODULE CUMMINS LPG................................................................................................................................................................390 FUEL FILTER CUMMINS LPG........................................................................................................................................................................393 FUEL INJECTOR PLUMBING CUMMINS DIESEL..........................................................................................................................................................394 FUEL INJECTION PUMP CUMMINS DIESEL.............................................................................................................................................................396 FUEL INJECTOR CUMMINS DIESEL...................................................................................................................................................................398 FUEL FILTER PLUMBING CUMMINS DIESEL............................................................................................................................................................399 FUEL FILTER CUMMINS DIESEL.....................................................................................................................................................................400 FUEL INLET FITTING CUMMINS DIESEL..............................................................................................................................................................401 FUEL RAIL SYSTEM CUMMINS DIESEL (→ S/N H007E02176F) ..........................................................................................................................................402 FUEL RAIL SYSTEM CUMMINS DIESEL (S/N H007E02177F →) ..........................................................................................................................................404 ELECTRICAL SYSTEM..................................................................................................................................................................................407 ELECTRICAL SYSTEM DIESEL ENGINE................................................................................................................................................................412 ELECTRICAL SYSTEM LPG ENGINE...................................................................................................................................................................416 BATTERY DISCONNECT.............................................................................................................................................................................420 LIGHT SWITCHES.................................................................................................................................................................................422 DC-DC CONVERTER AND ATTACHING PARTS............................................................................................................................................................423 RELAYS AND FUSES...............................................................................................................................................................................424 JOYSTICK ASSEMBLY SUSPENSION HOOKS.............................................................................................................................................................428 CONTROL PANEL AIR CONDITIONER..................................................................................................................................................................430 CONTROL PANEL HEATER...........................................................................................................................................................................432 ENGINE CONTROL SYSTEM CUMMINS DIESEL (→ S/N H007E02176F) .....................................................................................................................................434 ENGINE CONTROL SYSTEM CUMMINS DIESEL (S/N H007E02177F →) .....................................................................................................................................436 ENGINE CONTROL SYSTEM CUMMINS LPG..............................................................................................................................................................438 STARTER MOTOR CUMMINS DIESEL...................................................................................................................................................................440 STARTER MOTOR CUMMINS LPG......................................................................................................................................................................441 ALTERNATOR AND MOUNTING CUMMINS DIESEL (→ S/N H007E02176F) ...................................................................................................................................442 ALTERNATOR AND MOUNTING CUMMINS DIESEL (S/N H007E02177F →) ...................................................................................................................................444 ALTERNATOR AND MOUNTING CUMMINS LPG............................................................................................................................................................445 ENGINE IGNITION SYSTEM CUMMINS LPG.............................................................................................................................................................448 WIRE HARNESS CHASSIS, LPG - SHEET 1 0F 2 ......................................................................................................................................................450 WIRE HARNESS CHASSIS, LPG - SHEET 2 0F 2 ......................................................................................................................................................454 WIRE HARNESS CHASSIS, DIESEL - SHEET 1 0F 2 ...................................................................................................................................................458 WIRE HARNESS CHASSIS, DIESEL - SHEET 2 0F 2 ...................................................................................................................................................462 WIRE HARNESS CAB SIDE CONSOLE - SHEET 1 0F 3 ..................................................................................................................................................466 WIRE HARNESS CAB SIDE CONSOLE - SHEET 2 OF 3 ..................................................................................................................................................470 WIRE HARNESS CAB SIDE CONSOLE - SHEET 3 OF 3 ..................................................................................................................................................474 WIRE HARNESS CLOSED CAB........................................................................................................................................................................476 WIRE HARNESS OPEN CAB..........................................................................................................................................................................480 WIRE HARNESS BRAKE TEMPERATURE.................................................................................................................................................................482 WIRE HARNESS BACK-UP ALARM.....................................................................................................................................................................483 WIRE HARNESS REAR DRIVE LIGHT EXTENSION........................................................................................................................................................484 WIRE HARNESS CAB LIGHTS........................................................................................................................................................................486 WIRE HARNESS FRONT LIGHTS - WITH FRONT FENDER AND MAST WORKLIGHTS .............................................................................................................................488 WIRE HARNESS FRONT LIGHTS......................................................................................................................................................................490 WIRE HARNESS MAST WORKLIGHT EXTENSION..........................................................................................................................................................492 WIRE HARNESS MAST LIGHT EXTENSION - RIGHT HAND ................................................................................................................................................493 WIRE HARNESS MAST LIGHT EXTENSION - LEFT HAND .................................................................................................................................................494 WIRE HARNESS REAR WORK LIGHTS..................................................................................................................................................................495 WIRE HARNESS STROBE LIGHT......................................................................................................................................................................496 WIRE HARNESS AIR DRYER.........................................................................................................................................................................497 WIRE HARNESS CAB UNDERFLOOR....................................................................................................................................................................498 WIRE HARNESS CAB TILT..........................................................................................................................................................................500 WIRE HARNESS ARMREST - OPEN CAB ...............................................................................................................................................................502 WIRE HARNESS ARMREST - CLOSED CAB .............................................................................................................................................................504 WIRE HARNESS REAR WIPER........................................................................................................................................................................506 WIRE HARNESS STEERING COLUMN...................................................................................................................................................................508 WIRE HARNESS HYDRAULIC OIL TEMPERATURE.........................................................................................................................................................510 WIRE HARNESS FRONT END.........................................................................................................................................................................511 WIRE HARNESS TWO STAGE LIMITED FREE-LIFT.......................................................................................................................................................513 WIRE HARNESS SHIFT LEVER.......................................................................................................................................................................514 WIRE HARNESS TAIL LIGHTS.......................................................................................................................................................................515 SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB...................................................................................................................................................516 ELECTRIC HORN..................................................................................................................................................................................517 WIRE HARNESS WINDOW WASH PUMPS.................................................................................................................................................................518 TRANSMISSION.......................................................................................................................................................................................519 TRANSMISSION MOUNT AND ATTACHING PARTS DIESEL ENGINE...........................................................................................................................................522 TRANSMISSION MOUNT AND ATTACHING PARTS LPG ENGINE..............................................................................................................................................524 UNIVERSAL SHAFT................................................................................................................................................................................526 TORQUE CONVERTER HOUSING AND ATTACHING PARTS...................................................................................................................................................528 TORQUE CONVERTER ASSEMBLY......................................................................................................................................................................530 TRANSMISSION CASE..............................................................................................................................................................................532 AUXILIARY PUMP DRIVE...........................................................................................................................................................................534 CHARGE PUMP AND FILTER ASSEMBLY................................................................................................................................................................536 TRANSMISSION CONTROL VALVE.....................................................................................................................................................................538 DRIVE GEAR.....................................................................................................................................................................................542 DRIVE PLATE....................................................................................................................................................................................544 FORWARD CLUTCH.................................................................................................................................................................................546 FORWARD CLUTCH.................................................................................................................................................................................548 GEAR CLUTCH INSTALLATION.......................................................................................................................................................................550 REVERSE IDLER SHAFT............................................................................................................................................................................552 LOW CLUTCH.....................................................................................................................................................................................554 LOW CLUTCH.....................................................................................................................................................................................556 OUTPUT FLANGE..................................................................................................................................................................................558 OUTPUT SHAFT...................................................................................................................................................................................560 OUTPUT SHAFT...................................................................................................................................................................................562 REVERSE AND SECOND CLUTCH......................................................................................................................................................................564 THIRD CLUTCH...................................................................................................................................................................................566 TURBINE SHAFT AND STATOR SUPPORT...............................................................................................................................................................568 Drive Axle.........................................................................................................................................................................................571 DRIVE AXLE HOUSING AND ATTACHING PARTS.........................................................................................................................................................574 DIFFERENTIAL AND CARRIER DRY BRAKE.............................................................................................................................................................576 DIFFERENTIAL AND CARRIER WET BRAKE - 425 AND 475 SERIES .......................................................................................................................................580 HUB AND SHAFT ASSEMBLY DRY BRAKE...............................................................................................................................................................584 HUB AND SHAFT ASSEMBLY WET BRAKE - 425 SERIES .................................................................................................................................................586 HUB AND SHAFT ASSEMBLY WET BRAKE - 475 SERIES .................................................................................................................................................588 PARK BRAKE WET BRAKE...........................................................................................................................................................................590 DRIVE TIRES AND WHEELS TRELLEBORG - SOLID TIRE ................................................................................................................................................592 DRIVE TIRES AND WHEELS BRIDGESTONE.............................................................................................................................................................593 DRIVE TIRES AND WHEELS MICHELIN................................................................................................................................................................594 DRIVE TIRES AND WHEELS TRELLEBORG..............................................................................................................................................................595 STEERING SYSTEM....................................................................................................................................................................................597 STEER AXLE.....................................................................................................................................................................................600 STEER CYLINDER.................................................................................................................................................................................604 STEER TIRES AND WHEELS TRELLEBORG - SOLID TIRE ................................................................................................................................................606 STEER TIRES AND WHEELS BRIDGESTONE.............................................................................................................................................................607 STEER TIRES AND WHEELS MICHELIN................................................................................................................................................................608 STEER TIRES AND WHEELS TRELLEBORG..............................................................................................................................................................609 STEER COLUMN ASSEMBLY..........................................................................................................................................................................610 STEERING COLUMN................................................................................................................................................................................612 STEERING HAND PUMP ASSEMBLY....................................................................................................................................................................614 BRAKE SYSTEM.......................................................................................................................................................................................617 WET BRAKE SYSTEM LPG ENGINE....................................................................................................................................................................620 WET BRAKE SYSTEM DIESEL ENGINE.................................................................................................................................................................624 DRY BRAKE SYSTEM...............................................................................................................................................................................628 BRAKE ASSEMBLY WET BRAKE - 425 SERIES DRIVE AXLE ..............................................................................................................................................632 BRAKE ASSEMBLY WET BRAKE - 475 SERIES DRIVE AXLE ..............................................................................................................................................634 BRAKE ASSEMBLY DRY BRAKE.......................................................................................................................................................................636 DRAIN VALVE DRY BRAKE..........................................................................................................................................................................640 BRAKE VALVE WET BRAKE..........................................................................................................................................................................642 BRAKE VALVE DRY BRAKE..........................................................................................................................................................................644 AIR DRYER SYSTEM DIESEL ENGINE - DRY BRAKE ....................................................................................................................................................646 AIR DRYER SYSTEM LPG ENGINE - DRY BRAKE .......................................................................................................................................................648 AIR DRYER ASSEMBLY.............................................................................................................................................................................650 HYDRAULIC GEAR PUMP LPG ENGINE - WET BRAKE ....................................................................................................................................................652 HYDRAULIC GEAR PUMP DIESEL ENGINE - WET BRAKE .................................................................................................................................................653 BRAKE ACCUMULATOR..............................................................................................................................................................................654 ACCUMULATOR CHARGE VALVE.......................................................................................................................................................................656 BRAKE AND INCHING PEDAL LINKAGE................................................................................................................................................................658 HYDRAULIC SYSTEM...................................................................................................................................................................................661 HYDRAULIC SUPPLY AND RETURN SHEET 1 OF 3.......................................................................................................................................................664 HYDRAULIC SUPPLY AND RETURN SHEET 2 OF 3.......................................................................................................................................................668 HYDRAULIC SUPPLY AND RETURN SHEET 3 OF 3.......................................................................................................................................................670 HYDRAULIC TANK AND ATTACHING PARTS.............................................................................................................................................................672 HYDRAULIC TANK AND ATTACHING PARTS.............................................................................................................................................................674 HYDRAULIC CONTROL VALVE ASSEMBLY...............................................................................................................................................................676 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS SHEET 1 OF 2.......................................................................................................................................680 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS SHEET 2 OF 2.......................................................................................................................................682 PILOT VALVE ASSEMBLY...........................................................................................................................................................................684 END CAP PARTS LIFT SECTION.....................................................................................................................................................................686 HYDRAULIC CONTROLS LEVERS......................................................................................................................................................................688 HYDRAULIC CONTROLS JOYSTICK....................................................................................................................................................................691 ELECTRONIC LEVER ASSEMBLY......................................................................................................................................................................692 ELECTRONIC LEVER ASSEMBLY WITH CLAMP ATTACHMENT................................................................................................................................................694 HYDRAULIC PUMP.................................................................................................................................................................................696 LIFT ACCUMULATOR AND ATTACHING PARTS...........................................................................................................................................................698 LIFT ACCUMULATOR ASSEMBLY......................................................................................................................................................................699 TILT CYLINDER AND ATTACHING PARTS..............................................................................................................................................................700 TILT CYLINDER ASSEMBLY.........................................................................................................................................................................702 Mast-Two Stage Limited Free-Lift...................................................................................................................................................................705 OUTER MAST TWO STAGE LIMITED FREE-LIFT.........................................................................................................................................................708 INNER MAST TWO STAGE LIMITED FREE-LIFT.........................................................................................................................................................710 LIFT TWO STAGE LIMITED FREE-LIFT...............................................................................................................................................................712 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT.................................................................................................................................................716 MAST INSTALLATION TWO STAGE LIMITED FREE-LIFT..................................................................................................................................................720 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (→ S/N H007E02492H) ..................................................................................................................................722 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N H007E02493H →) ..................................................................................................................................726 STANDARD PIN CARRIAGE INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) - TWO STAGE LIMITED FREE-LIFT ................................................................................................730 STANDARD PIN CARRIAGE SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) - TWO STAGE LIMITED FREE-LIFT .............................................................................................734 STANDARD PIN CARRIAGE THREE FUNCTION WITHOUT HOSE GROUP - TWO STAGE LIMITED FREE-LIFT .........................................................................................................738 STANDARD PIN CARRIAGE WITH HOSE GROUP - TWO STAGE LIMITED FREE-LIFT ...........................................................................................................................740 Mast-Three Stage Full Free-Lift....................................................................................................................................................................743 MAST ASSEMBLY THREE STAGE FULL FREE-LIFT - SHEET 1 OF 3 .......................................................................................................................................746 MAST ASSEMBLY THREE STAGE FULL FREE-LIFT - SHEET 2 OF 3 .......................................................................................................................................748 MAST ASSEMBLY THREE STAGE FULL FREE-LIFT - SHEET 3 OF 3 .......................................................................................................................................750 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT..................................................................................................................................................753 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT..................................................................................................................................................755 MAST INSTALLATION THREE STAGE FULL FREE-LIFT...................................................................................................................................................756 HEADER HOSE THREE STAGE FULL FREE-LIFT.........................................................................................................................................................758 STANDARD PIN CARRIAGE THREE FUNCTION - THREE STAGE FULL FREE-LIFT .............................................................................................................................760 STANDARD PIN CARRIAGE FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT (→ S/N H007E01502E) .........................................................................................762 STANDARD PIN CARRIAGE FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT (S/N H007E01503E →) .........................................................................................764 STANDARD PIN CARRIAGE INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)...............................................................................................................................766 STANDARD PIN CARRIAGE SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) - THREE STAGE FULL FREE-LIFT ..............................................................................................768 Attachments........................................................................................................................................................................................771 DIRECTIONAL CONTROL VALVE......................................................................................................................................................................774 FORK POSITIONING CYLINDER......................................................................................................................................................................776 SIDE-SHIFT CARRIAGE DUAL FUNCTION WITH FORK POSITIONER - TWO STAGE LIMITIED FREE-LIFT .........................................................................................................778 SIDE-SHIFT CARRIAGE FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT .................................................................................................................782 SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - TWO STAGE LIMITED FREE-LIFT ..................................................................................................786 SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - THREE STAGE FULL FREE-LIFT ...................................................................................................790 SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - TWO STAGE LIMITED FREE-LIFT ................................................................................................794 SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - THREE STAGE FULL FREE-LIFT .................................................................................................798 SIDE-SHIFT CARRIAGE THREE FUNCTION - THREE STAGE FULL FREE-LIFT ...............................................................................................................................802 SIDE-SHIFT CARRIAGE WITH HOSE GROUP - TWO STAGE LIMITED FREE-LIFT .............................................................................................................................804 SIDE-SHIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - DUAL FUNCTION WITH FORK POSITIONER ..........................................................................................................808 SIDE-SHIFT CYLINDER TWO STAGE LIMITED FREE-LIFT AND THREE STAGE FULL FREE-LIFT.................................................................................................................810 FORKS IDENTIFY BY PART NUMBER..................................................................................................................................................................812 OPTIONS............................................................................................................................................................................................815 DIRECTIONAL MARKER.............................................................................................................................................................................818 FRONT FENDER LIGHTS............................................................................................................................................................................819 TAIL LIGHT ASSEMBLY............................................................................................................................................................................820 ALARM..........................................................................................................................................................................................821 STROBE LIGHT...................................................................................................................................................................................822 MAST WORKLIGHTS TWO AND THREE STAGE MAST.......................................................................................................................................................824 REAR WORK LIGHTS...............................................................................................................................................................................826 HEATED TOP WINDOW CLIMATE CONTROL CAB..........................................................................................................................................................827 LIFTING EYES...................................................................................................................................................................................828 LIGHTS WORK - HALOGEN .........................................................................................................................................................................830 LIGHTS WORK - HID .............................................................................................................................................................................831 FIELD CONVERSION KITS..............................................................................................................................................................................833 ENGINE FUEL PRESSURE SENDER....................................................................................................................................................................836 MONOTROL TO FORWARD AND REVERSE LEVER KIT......................................................................................................................................................836 FORWARD AND REVERSE LEVER TO MONOTROL KIT......................................................................................................................................................836 SPEED SENSOR KIT...............................................................................................................................................................................836 RETROFIT KITS..................................................................................................................................................................................836 LOUVER - HEAVY DUTY AIRCO......................................................................................................................................................................836 PARK BRAKE KIT.................................................................................................................................................................................836 NUMERICAL INDEX....................................................................................................................................................................................837
HYSTER H170HD H190HD H210HD H230HD H250HD H280HD (H007) PARTS MANUAL – PDF DOWNLOAD:
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