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Hyster H190HD2 H210HD2 H230HD2 H230HDS2 H250HD2 H280HD2 (K007) Parts Manual
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Hyster H190HD2 H210HD2 H230HD2 H230HDS2 H250HD2 H280HD2 (K007) Parts Manual – PDF DOWNLOAD
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Description
Hyster H190HD2 H210HD2 H230HD2 H230HDS2 H250HD2 H280HD2 (K007) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H190HD2 H210HD2 H230HD2 H230HDS2 H250HD2 H280HD2 (K007) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H190HD2 H210HD2 H230HD2 H230HDS2 H250HD2 H280HD2 (K007) Parts Manual – PDF DOWNLOAD
Frame............................................................................................................... 25 FLOORPLATES..................................................................................................... 30 HOODS AND COVERS................................................................................................ 32 COUNTERWEIGHT WITH LIFTING EYES................................................................................. 36 COUNTERWEIGHT WITHOUT LIFTING EYES.............................................................................. 38 LOAD BACKREST................................................................................................... 40 SEAT ASSEMBLY SUSPENSION - WITH FABRIC COVER (→ 3/2010) ...................................................... 42 SEAT ASSEMBLY SUSPENSION - WITH FABRIC COVER (3/2010 →) ...................................................... 46 SEAT ASSEMBLY SUSPENSION - WITH VINYL COVER .................................................................... 50 SEAT ASSEMBLY MECHANICAL AND AIR SUSPENSION..................................................................... 53 SEAT ASSEMBLY AIR SUSPENSION.................................................................................... 56 SEAT ASSEMBLY MECHANICAL SUSPENSION............................................................................. 60 SEAT ASSEMBLY DELUXE SUSPENSION................................................................................. 64 SUSPENSION KIT ASSEMBLY......................................................................................... 66 SEAT ASSEMBLY DELUXE HEATED..................................................................................... 68 ARMREST ASSEMBLY................................................................................................ 70 PIVOT ARM ASSEMBLY.............................................................................................. 72 HEATER HOSES TIER III ENGINE.................................................................................... 74 HEATER HOSES TIER IV INTERIM ENGINE............................................................................. 76 AIR CONDITIONING HOSES AND COMPRESSOR TIER III ENGINE........................................................... 78 AIR CONDITIONING HOSES AND COMPRESSOR TIER IV INTERIM ENGINE.................................................... 80 AIR CONDITIONING HOSES AND COMPRESSOR TIER IV INTERIM ENGINE - ALTERNATE CONFIGURATION ......................... 82 CAB OPEN - PAGE 1 OF 2 ......................................................................................... 84 CAB OPEN - PAGE 2 OF 2 ......................................................................................... 86 CAB CLOSED - PAGE 1 OF 2 ....................................................................................... 88 CAB CLOSED - PAGE 2 OF 2 ....................................................................................... 90 CAB ATTACHING PARTS OPEN AND CLOSED CAB......................................................................... 92 FLOORMATS OPEN AND CLOSED CAB................................................................................... 94 CAB DOOR RIGHT HAND - CLOSED CAB ............................................................................... 96 CAB DOOR LEFT HAND - CLOSED CAB ................................................................................ 98 CAB WINDOWS INSTALLATION CLOSED CAB.............................................................................100 CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND........................................................................102 WINDOW WIPER SYSTEM WASHER BOTTLE KIT...........................................................................104 WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .........................................106 DASH ASSEMBLY CLOSED CAB........................................................................................108 HEATER AND AIR DUCT CLOSED CAB WITHOUT AIRCO....................................................................109 AIR DUCT ASSEMBLY HEATER - CLOSED CAB WITHOUT AIRCO ............................................................110 HEATER ASSEMBLY CLOSED CAB WITHOUT AIRCO........................................................................112 HEATER SYSTEM CLOSED CAB WITHOUT AIRCO..........................................................................114 AIR CONDITIONER FILTER AND COVER ASSEMBLY CLOSED CAB............................................................115 AIR CONDITIONER SYSTEM CLOSED CAB WITH AIRCO....................................................................116 AIR DUCT ASSEMBLY AIR CONDITIONING - CLOSED CAB WITH AIRCO .....................................................118 AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO (→ 12/2012) ....................................................120 AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO (12/2012 →) ....................................................122 COMPRESSOR ASSEMBLY.............................................................................................124 CONDENSER CLOSED CAB WITH AIRCO.................................................................................126 AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB......................................................................128 AIR CONDITIONER CLIMATE CONTROL CAB.............................................................................130 CAB AND TILT CYLINDER MOUNTING..................................................................................132 TILT PLATFORM ASSEMBLY..........................................................................................136 CAB TILT CYLINDER...............................................................................................138 CAB TILT PUMP ASSEMBLY..........................................................................................140 CAB TILT PUMP ELECTRIC..........................................................................................142 HAND PUMP.......................................................................................................144 LABELS HYDRAULIC CONTROLS.......................................................................................146 LABELS MAIN - PAGE 1 OF 3 ......................................................................................148 LABELS MAIN - PAGE 2 OF 3 ......................................................................................150 LABELS MAIN - PAGE 3 OF 3 ......................................................................................152 AIR CONDITIONER SYSTEM ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC ............................................154 CONDENSER SYSTEM TWO-FAN SYSTEM - MCC ..........................................................................156 RADIO CONSOLE AND ATTACHING PARTS CLOSED CAB ONLY...............................................................158 ENGINES.............................................................................................................161 RADIATOR ASSEMBLY TIER III AND TIER IV INTERIM ENGINES..........................................................166 COOLING TIER III ENGINE.........................................................................................168 COOLING TIER IV INTERIM ENGINE..................................................................................170 EXHAUST SYSTEM TIER III ENGINE..................................................................................172 EXHAUST SYSTEM TIER IV INTERIM ENGINE...........................................................................173 ENGINE ATTACHING PARTS TIER IV INTERIM ENGINE...................................................................174 ENGINE MOUNT TIER III ENGINE....................................................................................175 AIR COMPRESSOR MOUNTING TIER III ENGINE.........................................................................176 AIR HEATER STARTING AID TIER III ENGINE.........................................................................177 AIR TRANSFER CONNECTION TIER III ENGINE.........................................................................178 BELT TENSIONER TIER III ENGINE..................................................................................179 CAB HEATER PLUMBING TIER III AND TIER IV INTERIM ENGINE.........................................................180 COOLANT HEATER STARTING AID TIER III ENGINE.....................................................................181 CRANKCASE BREATHER TIER III ENGINE..............................................................................182 ENGINE COOLANT VENT TIER III ENGINE.............................................................................183 ENGINE OIL COOLER TIER III ENGINE...............................................................................184 EXHAUST MANIFOLD TIER III ENGINE................................................................................185 EXHAUST OUTLET CONNECTION TIER III AND TIER IV INTERIM ENGINE...................................................186 FAN DRIVE AND MOUNTING TIER III ENGINE..........................................................................187 FAN SPACER TIER III ENGINE......................................................................................188 FLYWHEEL AND MOUNTING TIER III AND TIER IV INTERIM ENGINE.......................................................189 FLYWHEEL HOUSING TIER III AND TIER IV INTERIM ENGINE............................................................190 FRONT GEAR COVER TIER III ENGINE................................................................................192 LIFTING BRACKETS AND MOUNTING TIER III ENGINE...................................................................194 OIL FILTER TIER III AND TIER IV INTERIM ENGINE..................................................................196 OIL LEVEL GAUGE TIER III ENGINE.................................................................................197 OIL PAN TIER III ENGINE.........................................................................................198 REAR GEAR HOUSING TIER III ENGINE...............................................................................200 STARTER MOTOR AND MOUNTING TIER III AND TIER IV INTERIM ENGINE..................................................201 THERMOSTAT TIER III ENGINE......................................................................................202 TORQUE CONVERTER COOLER PLUGS TIER III ENGINE...................................................................203 TURBOCHARGER TIER III ENGINE....................................................................................204 TURBOCHARGER PLUMBING TIER III ENGINE...........................................................................206 VIBRATION DAMPER TIER III ENGINE................................................................................208 VALVE COVER TIER III ENGINE.....................................................................................209 WATER INLET TIER III ENGINE.....................................................................................210 WATER OUTLET CONNECTION TIER III ENGINE.........................................................................211 WATER PUMP TIER III ENGINE......................................................................................212 WATER PUMP DRIVE TIER III ENGINE................................................................................213 AIR HEATER STARTING AID TIER IV INTERIM ENGINE..................................................................214 CATALYTIC CONVERTER TIER IV INTERIM ENGINE......................................................................215 CRANKCASE BREATHER TIER IV INTERIM ENGINE.......................................................................216 ENGINE COOLANT VENT TIER IV INTERIM ENGINE......................................................................218 FAN DRIVE TIER IV INTERIM ENGINE................................................................................219 OIL LEVEL GAUGE TIER IV INTERIM ENGINE..........................................................................220 VALVE COVER TIER IV INTERIM ENGINE..............................................................................222 WATER OUTLET CONNECTION TIER IV INTERIM ENGINE..................................................................223 WATER INLET CONNECTION TIER IV INTERIM ENGINE...................................................................224 ENGINE MOUNTS TIER IV INTERIM ENGINE............................................................................225 FUEL SYSTEM.........................................................................................................227 AIR INTAKE SYSTEM TIER III ENGINE...............................................................................230 AIR INTAKE SYSTEM PAGE 1 OF 2 - TIER IV INTERIM ENGINE .........................................................232 AIR INTAKE SYSTEM PAGE 2 OF 2 - TIER IV INTERIM ENGINE .........................................................234 AIR CLEANER ASSEMBLY............................................................................................235 AIR INTAKE CONNECTION TIER III ENGINE...........................................................................236 AIR INTAKE MANIFOLD TIER III ENGINE.............................................................................237 FUEL FILTER TIER III ENGINE.....................................................................................238 FUEL FILTER PLUMBING TIER III ENGINE............................................................................239 FUEL INJECTION PUMP TIER III ENGINE.............................................................................240 FUEL INLET FITTING TIER III ENGINE..............................................................................242 FUEL PLUMBING TIER III ENGINE...................................................................................244 REMOTE FUEL FILTER TIER III ENGINE..............................................................................246 FUEL INLET FITTING TIER IV INTERIM ENGINE.......................................................................247 DRAIN PLUG FUEL PUMP - TIER IV INTERIM ENGINE ..................................................................248 AIR CLEANER TIER IV INTERIM ENGINE..............................................................................249 FUEL FILTER AND ATTACHING PARTS TIER IV INTERIM ENGINE..........................................................250 FUEL FILTER PLUMBING TIER IV INTERIM ENGINE.....................................................................251 AIR TRANSFER CONNECTION TIER IV INTERIM ENGINE..................................................................252 THROTTLE PEDAL LINKAGE..........................................................................................254 MONOTROL PEDAL ASSEMBLY.........................................................................................256 FUEL TANK.......................................................................................................258 FUEL LINES TIER III ENGINE......................................................................................260 FUEL LINES TIER IV INTERIM ENGINE...............................................................................262 FUEL INJECTOR PLUMBING TIER III ENGINE..........................................................................264 FUEL INJECTOR PLUMBING TIER IV INTERIM ENGINE...................................................................266 THROTTLE AND INCHING SENSORS....................................................................................268 FUEL FILTER WITH WATER SEPARATOR TIER IV INTERIM ENGINE.........................................................270 ELECTRICAL SYSTEM...................................................................................................271 ELECTRICAL SYSTEM TIER III ENGINE...............................................................................276 ELECTRICAL SYSTEM TIER IV INTERIM ENGINE........................................................................278 BATTERY CABLES TIER III ENGINE..................................................................................280 BATTERY CABLES TIER IV INTERIM ENGINE...........................................................................281 TRANSMISSION CONTROL............................................................................................282 INDICATOR DISPLAY AND CONTROLS..................................................................................284 WIRE HARNESS ARMREST............................................................................................286 WIRE HARNESS BACK-UP ALARM......................................................................................289 WIRE HARNESS BRAKE TEMPERATURE..................................................................................290 WIRE HARNESS CAB LIGHTS.........................................................................................292 WIRE HARNESS CAB REAR LIGHTS....................................................................................294 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 1 OF 5 (→ S/N K007E01669L) .............................296 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 2 OF 5 (→ S/N K007E01669L) .............................298 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 3 OF 5 (→ S/N K007E01669L) .............................302 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 4 OF 5 (→ S/N K007E01669L) .............................306 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 5 OF 5 (→ S/N K007E01669L) .............................308 RELAYS AND FUSES TIER III ENGINE (→ S/N K007E01669L) ..........................................................312 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 1 OF 2 (S/N K007E01670L →) .............................316 WIRE HARNESS CAB SIDE CONSOLE, TIER III ENGINE - PAGE 2 OF 2 (S/N K007E01670L →) .............................320 RELAYS AND FUSES TIER III ENGINE (S/N K007E01670L →) ..........................................................324 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 1 OF 5 (→ S/N K007E01669L) ......................328 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 2 OF 5 (→ S/N K007E01669L) ......................330 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 3 OF 5 (→ S/N K007E01669L) ......................334 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 4 OF 5 (→ S/N K007E01669L) ......................338 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 5 OF 5 (→ S/N K007E01669L) ......................340 RELAYS AND FUSES TIER IV INTERIM ENGINE (→ S/N K007E01669L) ...................................................344 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 1 OF 2 (S/N K007E01670L →) ......................348 WIRE HARNESS CAB SIDE CONSOLE, TIER IV INTERIM ENGINE - PAGE 2 OF 2 (S/N K007E01670L →) ......................352 RELAYS AND FUSES TIER IV INTERIM ENGINE (S/N K007E01670L →) ...................................................356 WIRE HARNESS CAB TILT...........................................................................................360 WIRE HARNESS CAB UNDERFLOOR.....................................................................................361 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 1 OF 3 (→ S/N K007E01669L) .....................................364 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 2 OF 3 (→ S/N K007E01669L) .....................................368 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 3 OF 3 (→ S/N K007E01669L) .....................................372 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 1 OF 3 (S/N K007E01670L →) .....................................376 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 2 OF 3 (S/N K007E01670L →) .....................................380 WIRE HARNESS (CHASSIS) TIER III ENGINE - PAGE 3 OF 3 (S/N K007E01670L →) .....................................384 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 1 OF 4 (→ S/N K007E01669L) ..............................388 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 2 OF 4 (→ S/N K007E01669L) ..............................392 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 3 OF 4 (→ S/N K007E01669L) ..............................396 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 4 OF 4 (→ S/N K007E01669L) ..............................400 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 1 OF 3 (S/N K007E01670L →) ..............................404 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 2 OF 3 (S/N K007E01670L →) ..............................408 WIRE HARNESS (CHASSIS) TIER IV INTERIM ENGINE - PAGE 3 OF 3 (S/N K007E01670L →) ..............................412 WIRE HARNESS CLOSED CAB.........................................................................................415 WIRE HARNESS FRONT END..........................................................................................418 WIRE HARNESS FRONT LIGHTS.......................................................................................420 WIRE HARNESS MAST LIGHT EXTENSION - 5310MM LIFT HEIGHT AND HIGHER ..............................................421 WIRE HARNESS MAST WORK LIGHT....................................................................................422 WIRE HARNESS OPEN CAB...........................................................................................423 WIRE HARNESS REAR WIPER EXTENSION - CLOSED CAB .................................................................424 WIRE HARNESS SIDE AND INDICATOR LIGHTS..........................................................................425 WIRE HARNESS STEER COLUMN.......................................................................................426 WIRE HARNESS TAIL LIGHTS........................................................................................427 WIRE HARNESS TWO STAGE LIMITED FREE-LIFT........................................................................428 WIRE HARNESS WASH PUMPS - CLOSED CAB ...........................................................................429 WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL.................................................................430 ELECTRIC HORN...................................................................................................432 CONTROL PANEL ASSEMBLY HEATER...................................................................................433 CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER (→ 12/2012) .................................................434 CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER (12/2012 →) .................................................435 TAIL LIGHT ASSEMBLY.............................................................................................436 REAR WORK LIGHTS................................................................................................437 FRONT FENDER LIGHTS.............................................................................................438 LIGHTS DIRECTIONAL AND MARKER...................................................................................439 STROBE LIGHT WITHOUT CONDENSER..................................................................................440 STROBE LIGHT WITH CONDENSER.....................................................................................441 ALTERNATOR AND MOUNTING TIER III ENGINE.........................................................................442 ENGINE CONTROL MODULE TIER III ENGINE...........................................................................444 ENGINE CONTROL MODULE TIER IV INTERIM ENGINE....................................................................446 ETR MODULE WIRING TIER III ENGINE...............................................................................448 ALTERNATOR AND MOUNTING TIER IV INTERIM ENGINE..................................................................449 LOCKOUT LEVER...................................................................................................450 LIGHT SWITCHES..................................................................................................451 MAST WORKLIGHTS.................................................................................................452 LIGHTS WORK - HALOGEN ..........................................................................................454 LIGHTS WORK - HID ..............................................................................................455 TRANSMISSION........................................................................................................457 TRANSMISSION MOUNTING AND HOSES QSB 4.5 (→ PENDING PER ECN 68635-65) ..........................................460 TRANSMISSION MOUNTING AND HOSES QSB 6.7 (→ PENDING PER ECN 68635-65) ..........................................462 TRANSMISSION MOUNTING AND HOSES QSB 4.5 (PENDING PER ECN 68635-65 →) ..........................................464 TRANSMISSION MOUNTING AND HOSES QSB 6.7 (PENDING PER ECN 68635-65 →) ..........................................466 CONVERTER.......................................................................................................468 DRIVE TRAIN.....................................................................................................469 PRESSURE OIL PUMP...............................................................................................470 POWER TAKE-OFF..................................................................................................471 ENGINE CONNECTION...............................................................................................472 TRANSMISSION HOUSING PAGE 1 OF 2................................................................................474 TRANSMISSION HOUSING PAGE 2 OF 2................................................................................476 PRESSURE FILTER.................................................................................................477 TRANSMISSION SENSORS............................................................................................478 OIL DIPSTICK....................................................................................................479 FIRST SPEED CLUTCH ASSEMBLY.....................................................................................480 SECOND SPEED CLUTCH ASSEMBLY....................................................................................482 THIRD SPEED CLUTCH ASSEMBLY.....................................................................................484 FORWARD CLUTCH ASSEMBLY.........................................................................................486 REVERSE CLUTCH ASSEMBLY.........................................................................................488 OUTPUT FLANGE...................................................................................................490 UNIVERSAL SHAFT.................................................................................................491 CONTROL VALVE PAGE 1 OF 4.......................................................................................492 CONTROL VALVE PAGE 2 OF 4.......................................................................................493 CONTROL VALVE PAGE 3 OF 4.......................................................................................494 CONTROL VALVE PAGE 4 OF 4.......................................................................................496 PRESSURE REGULATOR..............................................................................................497 Drive Axle..........................................................................................................499 DRIVE AXLE HOUSING AND ATTACHING PARTS..........................................................................502 DIFFERENTIAL AND CARRIER........................................................................................504 HUB AND SHAFT ASSEMBLY 425 SERIES...............................................................................508 HUB AND SHAFT ASSEMBLY 475 SERIES...............................................................................510 PARK BRAKE......................................................................................................512 BRAKE ASSEMBLY 425 SERIES DRIVE AXLE............................................................................514 BRAKE ASSEMBLY 475 SERIES DRIVE AXLE............................................................................516 DRIVE TIRES AND WHEELS MICHELIN XZM.............................................................................518 DRIVE TIRES AND WHEELS TRELLEBORG T-900.........................................................................519 DRIVE TIRES AND WHEELS TRELLEBORG - SOLID TIRE .................................................................520 DRIVE TIRES AND WHEELS TRELLEBORG TR900.........................................................................521 STEERING SYSTEM.....................................................................................................523 STEER AXLE......................................................................................................526 STEER CYLINDER..................................................................................................530 STEER COLUMN ASSEMBLY...........................................................................................532 STEERING COLUMN.................................................................................................534 STEERING HOSES..................................................................................................536 STEER TIRES AND WHEELS MICHELIN XZM.............................................................................538 STEER TIRES AND WHEELS TRELLEBORG T-900.........................................................................539 STEER TIRES AND WHEELS TRELLEBORG - SOLID TIRE .................................................................540 STEER TIRES AND WHEELS TRELLEBORG TR900.........................................................................541 STEERING CONTROL UNIT ASSEMBLY..................................................................................542 BRAKE SYSTEM........................................................................................................545 BRAKE PEDAL AND LINKAGE.........................................................................................548 BRAKE PEDAL ASSEMBLY............................................................................................550 BRAKE VALVE AND ATTACHING PARTS.................................................................................552 COOLER AND ATTACHING BRAKE HOSES................................................................................554 HYDRAULIC FILTER AND GEAR PUMP AND ATTACHING BRAKE HOSES........................................................555 HYDRAULIC TANK AND ATTACHING BRAKE HOSES........................................................................557 BRAKE ACCUMULATOR AND ATTACHING PARTS...........................................................................558 DRIVE AXLE AND ATTACHING BRAKE HOSES............................................................................559 HYDRAULIC CONTROL VALVE AND ATTACHING BRAKE HOSES...............................................................560 BRAKE MANIFOLD AND ATTACHING BRAKE HOSES........................................................................562 HYDRAULIC SYSTEM....................................................................................................565 HYDRAULIC SUPPLY AND RETURN FOUR SLICE CONTROL VALVE - WITHOUT LIFT ACCUMULATOR ................................570 HYDRAULIC SUPPLY AND RETURN FOUR SLICE CONTROL VALVE - WITH LIFT ACCUMULATOR ...................................572 HYDRAULIC SUPPLY AND RETURN THREE SLICE CONTROL VALVE - WITHOUT LIFT ACCUMULATOR ...............................574 HYDRAULIC SUPPLY AND RETURN THREE SLICE CONTROL VALVE - WITH LIFT ACCUMULATOR ..................................576 HYDRAULIC SUPPLY AND RETURN FOUR, FIVE, AND SIX FUNCTION - TWO STAGE ...........................................578 HYDRAULIC SUPPLY AND RETURN THREE FUNCTION, DUAL-FUNCTION SIDE-SHIFT FORK POSITIONER - TWO STAGE ...............580 HYDRAULIC SUPPLY AND RETURN FOUR, FIVE, AND SIX FUNCTION - THREE STAGE .........................................582 HYDRAULIC SUPPLY AND RETURN THREE FUNCTION, DUAL-FUNCTION SIDE-SHIFT FORK POSITIONER - THREE STAGE .............584 TILT CYLINDER ATTACHING PARTS...................................................................................586 TILT CYLINDER ASSEMBLY..........................................................................................588 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS THREE SLICES - PAGE 1 OF 2 .........................................590 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS THREE SLICES - PAGE 2 OF 2 (→ S/N K007E01669L) ...................592 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS THREE SLICES, 90 CC PUMP - PAGE 2 OF 2 (S/N K007E01670L →) .......594 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS THREE SLICES, 105 CC PUMP - PAGE 2 OF 2 (S/N K007E01670L →) ......596 HYDRAULIC CONTROL VALVE ASSEMBLY THREE SLICES (→ S/N K007E01669L) .............................................598 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS FOUR SLICES - PAGE 1 OF 2 ..........................................600 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS FOUR SLICES - PAGE 2 OF 2 ..........................................602 HYDRAULIC CONTROL VALVE ASSEMBLY FOUR SLICES (→ S/N K007E01669L) ..............................................604 HYDRAULIC CONTROL VALVE THREE AND FOUR SLICES - HIC MID-INLET BLOCK ASSEMBLY (→ S/N K007E01669L) .............606 HYDRAULIC CONTROL VALVE THREE AND FOUR SLICES - HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY (→ S/N K007E01669L) ....608 HYDRAULIC CONTROL VALVE THREE AND FOUR SLICES - AUXILIARY SECTION ASSEMBLY (→ S/N K007E01669L) ...............610 HYDRAULIC CONTROL VALVE FOUR SLICES - LIFT SECTION ASSEMBLY, RH (→ S/N K007E01669L) ..........................612 HYDRAULIC CONTROL VALVE THREE AND FOUR SLICES - LIFT SECTION ASSEMBLY, LH (→ S/N K007E01669L) ................614 HYDRAULIC CONTROL VALVE THREE AND FOUR SLICES - TILT SECTION ASSEMBLY (→ S/N K007E01669L) ....................616 HYDRAULIC LEVERS TWO-LEVER CONTROL PANEL........................................................................618 HYDRAULIC LEVERS THREE-LEVER CONTROL PANEL......................................................................619 HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL - WITH CLAMPING ......................................................620 HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL - WITHOUT CLAMPING ...................................................621 JOYSTICK ASSEMBLY...............................................................................................622 HYDRAULIC CONTROLS JOYSTICK.....................................................................................624 HYDRAULIC TANK AND ATTACHING PARTS..............................................................................626 HYDRAULIC PUMP AND ATTACHING PARTS 90CC, QSB 4.5 - PAGE 1 OF 2 (→ S/N K007E01669L) ...........................628 HYDRAULIC PUMP AND ATTACHING PARTS 90CC, QSB 4.5 - PAGE 2 OF 2 (→ S/N K007E01669L) ...........................630 HYDRAULIC PUMP AND ATTACHING PARTS 90CC, QSB 6.7 - PAGE 1 OF 2 .................................................632 HYDRAULIC PUMP AND ATTACHING PARTS 90CC, QSB 6.7 - PAGE 2 OF 2 .................................................634 HYDRAULIC PUMPS AND ATTACHING PARTS 120CC, QSB 4.5 - PAGE 1 OF 2 ...............................................636 HYDRAULIC PUMPS AND ATTACHING PARTS 120CC, QSB 4.5 - PAGE 2 OF 2 ...............................................638 HYDRAULIC PUMPS AND ATTACHING PARTS 120CC, QSB 6.7 - PAGE 1 OF 2 ...............................................640 HYDRAULIC PUMPS AND ATTACHING PARTS 120CC, QSB 6.7 - PAGE 2 OF 2 ...............................................642 HYDRAULIC PUMPS AND ATTACHING PARTS 105CC, QSB 4.5 - PAGE 1 OF 2 (S/N K007E01670L →) .........................644 HYDRAULIC PUMPS AND ATTACHING PARTS 105CC, QSB 4.5 - PAGE 2 OF 2 (S/N K007E01670L →) .........................646 HYDRAULIC CONTROL VALVE ASSEMBLY THREE SLICES (S/N K007E01670L →) .............................................648 HYDRAULIC CONTROL VALVE ASSEMBLY FOUR SLICES (S/N K007E01670L →) ..............................................650 HYDRAULIC CONTROL VALVE THREE AND FOUR SLICES - LIFT SECTION, LH (S/N K007E01670L →) .........................652 HYDRAULIC CONTROL VALVE FOUR SLICES - LIFT SECTION, RH (S/N K007E01670L →) ...................................654 HYDRAULIC CONTROL VALVE THREE AND FOUR SLICES - AUXILIARY SECTION (S/N K007E01670L →) ........................656 HYDRAULIC CONTROL VALVE THREE AND FOUR SLICES - HIC, BRAKE/ACCUMULATOR (S/N K007E01670L →) ...................657 HYDRAULIC CONTROL VALVE THREE AND FOUR SLICES - TILT SECTION (S/N K007E01670L →) .............................658 HYDRAULIC CONTROL VALVE THREE AND FOUR SLICES - HIC, MID-INLET (S/N K007E01670L →) ...........................660 Mast-Two Stage Limited Free-Lift....................................................................................663 MAST INSTALLATION...............................................................................................666 OUTER MAST......................................................................................................668 OUTER MAST......................................................................................................670 INNER MAST......................................................................................................672 INNER MAST......................................................................................................674 LIFT............................................................................................................676 LIFT............................................................................................................680 MAIN LIFT CYLINDER..............................................................................................684 OUTER MAST WITH METRIC CYLINDERS................................................................................688 INNER MAST WITH METRIC CYLINDERS................................................................................690 MAIN LIFT AND CHAINS WITH METRIC CYLINDERS......................................................................692 LIFT CYLINDERS METRIC...........................................................................................696 Mast-Three Stage Full Free-Lift.....................................................................................699 MAST INSTALLATION...............................................................................................702 MAST ASSEMBLY PAGE 1 OF 3.......................................................................................704 MAST ASSEMBLY PAGE 2 OF 3.......................................................................................706 MAST ASSEMBLY PAGE 3 OF 3.......................................................................................708 MAIN LIFT CYLINDER..............................................................................................711 FREE-LIFT CYLINDER..............................................................................................712 Attachments.........................................................................................................715 FORKS...........................................................................................................718 CARRIAGE TWO STAGE-STANDARD - WITHOUT FORK POSITIONER ..........................................................720 CARRIAGE TWO STAGE-STANDARD - WITH INDIVIDUAL FORK POSITIONER ..................................................724 CARRIAGE TWO STAGE-STANDARD - WITH SIMULTANEOUS FORK POSITIONER ................................................726 CARRIAGE ASSEMBLY TWO STAGE-STANDARD (→ PENDING PER ECN 68614-98) .............................................728 CARRIAGE ASSEMBLY TWO STAGE-STANDARD (PENDING PER ECN 68614-98 →) .............................................730 CARRIAGE TWO STAGE- ISS - WITHOUT FORK POSITIONER ..............................................................732 CARRIAGE TWO STAGE- ISS - WITH INDIVIDUAL FORK POSITIONER ......................................................736 CARRIAGE TWO STAGE- ISS - WITH SIMULTANEOUS FORK POSITIONER ....................................................740 CARRIAGE ASSEMBLY TWO STAGE- ISS (→ PENDING PER ECN 68614-98) .................................................744 CARRIAGE ASSEMBLY TWO STAGE- ISS (PENDING PER ECN 68614-98 →) .................................................746 CARRIAGE TWO STAGE- DUAL FUNCTION - WITH FORK POSITIONER (→ PENDING PER ECN 68614-98) ........................748 CARRIAGE TWO STAGE- DUAL FUNCTION - WITH FORK POSITIONER (PENDING PER ECN 68614-98 →) ........................752 DIRECTIONAL CONTROL VALVE ASSEMBLY TWO-SECTION..................................................................755 DIRECTIONAL CONTROL VALVE ASSEMBLY THREE-SECTION................................................................756 DIRECTIONAL CONTROL VALVE ASSEMBLY FOUR-SECTION.................................................................757 FORK POSITIONING CYLINDER.......................................................................................758 SIDE-SHIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - DUAL FUNCTION WITH FORK POSITIONER ...........................760 HEADER HOSE TWO STAGE LIMITED FREE-LIFT.........................................................................762 HEADER HOSE THREE STAGE FULL FREE-LIFT..........................................................................766 CARRIAGE THREE STAGE-ISS - WITHOUT FORK POSITIONER .............................................................768 CARRIAGE THREE STAGE-ISS - INDIVIDUAL FORK POSITIONER ..........................................................772 CARRIAGE THREE STAGE-ISS - SIMULTANEOUS FORK POSITIONER ........................................................776 SIDE-SHIFT CYLINDER TWO STAGE LIMITED FREE-LIFT AND THREE STAGE FULL FREE-LIFT..................................780 CARRIAGE THREE STAGE-STANDARD...................................................................................782 DIRECTIONAL CONTROL VALVE ASSEMBLY..............................................................................784 FLOW DIVIDER MANIFOLD...........................................................................................786 OPTIONS.............................................................................................................787 LIFTING EYES....................................................................................................790 BACK-UP ALARM...................................................................................................792 EXTERIOR MIRRORS................................................................................................793 EMPTY SEAT ENGINE SHUTDOWN......................................................................................794 MAP READING LIGHT CLOSED CAB....................................................................................795 TRAINING SEAT CLOSED CAB........................................................................................796 DC-DC CONVERTER AND ATTACHING PARTS.............................................................................797 SECOND 12V SOCKET OPTION........................................................................................798 WIRE MESH ROOF PROTECTION.......................................................................................800 HEATED TOP WINDOW CLOSED CAB....................................................................................802 INSULATION MATS AND AIR DUCT CLOSED CAB WITH AIRCO OR CLIMATE CONTROL...........................................804 AIR DUCT CLOSED CAB WITH AIRCO OR CLIMATE CONTROL...............................................................806 RAIN TOP OPEN CAB...............................................................................................808 REAR LOCKING CONSOLE CLOSED CAB.................................................................................809 THREE-POINT SEAT BELT...........................................................................................810 CAB RECIRCULATING FAN CLOSED CAB................................................................................811 CAB SUNSHADE - TOP CLOSED CAB WITH AIRCO - OPTIONAL FOR CLOSED CAB WITHOUT AIRCO ...............................812 CAB SUNSHADE - REAR CLOSED CAB WITH AIRCO - OPTIONAL FOR CLOSED CAB WITHOUT AIRCO ..............................814 ENGINE BLOCK HEATER 120 VOLT....................................................................................816 ENGINE BLOCK HEATER 240 VOLT....................................................................................817 ENGINE HEATER ASSEMBLY 120 VOLT - QSB 6.7, TIER III ENGINE .....................................................818 ENGINE HEATER ASSEMBLY 240 VOLT - QSB 6.7, TIER III ENGINE .....................................................819 ENGINE HEATER ASSEMBLY 120 VOLT - QSB 4.5, TIER IV INTERIM ENGINE ..............................................820 ENGINE HEATER ASSEMBLY 240 VOLT - QSB 4.5, TIER IV INTERIM ENGINE ..............................................821 FIELD CONVERSION KITS...............................................................................................823 PARK BRAKE KIT..................................................................................................826 TELEMETRY KITS..................................................................................................826 EMPTY SEAT ENGINE SHUTDOWN OVERRIDE.............................................................................826 FORWARD AND REVERSE LEVER TO MONOTROL KIT.......................................................................826 MONOTROL TO FORWARD AND REVERSE LEVER KIT.......................................................................826 NUMERICAL INDEX.....................................................................................................827
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HYSTER H190HD2 H210HD2 H230HD2 H230HDS2 H250HD2 H280HD2 (K007) PARTS MANUAL:
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