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Hyster H300HD H330HD H360HD H360HD-12EC (G019) Parts Manual – PDF DOWNLOAD
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Hyster H300HD H330HD H360HD H360HD-12EC (G019) Parts Manual – PDF DOWNLOAD
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Description
Hyster H300HD H330HD H360HD H360HD-12EC (G019) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H300HD H330HD H360HD H360HD-12EC (G019) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H300HD H330HD H360HD H360HD-12EC (G019) Parts Manual – PDF DOWNLOAD
Frame.............................................................................................................................................................................................. 21 FLOORPLATES.................................................................................................................................................................................... 26 HOODS AND COVERS............................................................................................................................................................................... 28 COUNTERWEIGHT AND OPTIONAL LIFTING EYES........................................................................................................................................................ 30 OVERHEAD GUARD WIRE MESH....................................................................................................................................................................... 32 CAB ATTACHING PARTS............................................................................................................................................................................ 34 DASH AND AIR DUCT ASSEMBLY..................................................................................................................................................................... 36 EXTERIOR MIRRORS............................................................................................................................................................................... 37 CAB DOOR ATTACHING PARTS....................................................................................................................................................................... 38 CAB DOOR RIGHT HAND (→ S/N G019E02407G (Closed Cab With Heater)) (→ S/N G019E02399G (Closed Cab With Insulation)) (→ S/N G019E02401G (Closed Cab With Air Conditioning and Insulation)) .... 40 CAB DOOR RIGHT HAND (S/N G019E02408G → (Closed Cab With Heater)) (S/N G019E02400G → (Closed Cab With Insulation)) (S/N G019E02402G → (Closed Cab With Air Conditioning and Insulation)) .... 44 CAB DOOR LEFT HAND (→ S/N G019E02399G (Closed Cab With Insulation)) (→ S/N G019E02401G (Closed Cab With Air Conditioning and Insulation)) (→ S/N G019E02407G (Closed Cab With Heater)) ..... 48 CAB DOOR LEFT HAND (S/N G019E02400G → (Closed Cab With Insulation)) (S/N G019E02402G → (Closed Cab With Air Conditioning and Insulation)) (S/N G019E02408G → (Closed Cab With Heater)) ..... 52 CAB FLOORMATS.................................................................................................................................................................................. 55 HANDHOLD AND UNDERFLOOR COVER OPEN CAB......................................................................................................................................................... 56 CAB WINDOWS INSTALLATION....................................................................................................................................................................... 58 MAIN WINDOW ASSEMBLY........................................................................................................................................................................... 60 WINDOW WIPER SYSTEM WASHER BOTTLE KIT.......................................................................................................................................................... 62 WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS ........................................................................................................................ 64 CAB SUNSHADES.................................................................................................................................................................................. 66 REAR DUCT AND CONSOLE.......................................................................................................................................................................... 68 CAB RECIRCULATING FAN.......................................................................................................................................................................... 70 INDICATOR DISPLAY AND CONTROLS................................................................................................................................................................. 72 CAB ELECTRONIC CONTROLS AND PANELS............................................................................................................................................................. 74 HYDRAULIC CONTROL AND TWISTLOCK EMPTY CONTAINER HANDLER........................................................................................................................................ 76 CAB AND TILT CYLINDER MOUNTING................................................................................................................................................................. 78 TILT CYLINDER CAB.............................................................................................................................................................................. 82 TILT PLATFORM ASSEMBLY......................................................................................................................................................................... 84 CAB TILT PUMP ASSEMBLY ELECTRIC................................................................................................................................................................ 85 HAND PUMP...................................................................................................................................................................................... 86 ELECTRIC PUMP.................................................................................................................................................................................. 88 CONDENSER AND ATTACHING PARTS THREE-FAN SYSTEM - AURORA ....................................................................................................................................... 90 CONDENSER ASSEMBLY THREE-FAN SYSTEM - AURORA .................................................................................................................................................. 92 AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS DIESEL ENGINE - MCC ........................................................................................................................... 94 AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS LPG ENGINE - MCC .............................................................................................................................. 96 COMPRESSOR ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N G019E02165F →) ................................................................................................................. 98 HEATER AND AIR CONDITIONER MOUNTING WITH THREE-FAN CONDENSER SYSTEM - AURORA ..................................................................................................................100 HEATER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM - AURORA ......................................................................................................................................102 HEATER AND AIR CONDITIONER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM - AURORA ..................................................................................................................104 HEATER AND AIR DUCT WITH TWO-FAN CONDENSER SYSTEM - MCC .......................................................................................................................................106 AIR DUCT ASSEMBLY HEATER - WITH TWO-FAN CONDENSER SYSTEM, MCC (S/N G019E02165F →) ...........................................................................................................108 HEATER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N G019E02165F →) .....................................................................................................................110 HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N G019E02165F →) .......................................................................................................................112 HEATING AND AIR CONDITIONING SYSTEM FILTER.....................................................................................................................................................113 AIR CONDITIONER SYSTEM ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N G019E02165F →) .....................................................................................................114 CONDENSER SYSTEM TWO-FAN SYSTEM - MCC (S/N G019E02165F →) ...................................................................................................................................116 CONDENSER TWO-FAN SYSTEM - MCC (S/N G019E02165F →) ..........................................................................................................................................118 AIR CONDITIONER SYSTEM WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N G019E02165F →) ..............................................................................................................120 AIR CONDITIONER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N G019E02165F →) ............................................................................................................122 AIR DUCT ASSEMBLY AIR CONDITIONING - WITH TWO-FAN CONDENSER SYSTEM, MCC (S/N G019E02165F →) .................................................................................................124 CONTROL PANEL ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC (S/N G019E02165F →) ..............................................................................................................126 HEATER HOSES DIESEL ENGINE.....................................................................................................................................................................128 HEATER HOSES LPG ENGINE........................................................................................................................................................................130 TRAINING SEAT..................................................................................................................................................................................132 DELUXE SUSPENSION SEAT.........................................................................................................................................................................134 SUSPENSION KIT ASSEMBLY........................................................................................................................................................................136 SEAT SUSPENSION ASSEMBLY AIR...................................................................................................................................................................138 SEAT SUSPENSION ASSEMBLY MECHANICAL............................................................................................................................................................142 SEAT SUSPENSION MOUNTING.......................................................................................................................................................................145 SEAT ASSEMBLY WITH FABRIC COVER (→ 3/2010) ...................................................................................................................................................148 SEAT ASSEMBLY WITH FABRIC COVER (3/2010 →) ...................................................................................................................................................152 SEAT ASSEMBLY WITH VINYL COVER.................................................................................................................................................................156 PIVOT ARM ASSEMBLY.............................................................................................................................................................................160 LABELS MAIN....................................................................................................................................................................................162 LABELS HYDRAULIC CONTROL - JOYSTICK ...........................................................................................................................................................165 LABELS HYDRAULIC CONTROL - LEVERS .............................................................................................................................................................166 ARMREST ASSEMBLY...............................................................................................................................................................................167 INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB...............................................................................................................................................170 AIR DUCT LOUVER, CLIMATE CONTROL CAB...........................................................................................................................................................172 SEAT ASSEMBLY CLIMATE CONTROL CAB..............................................................................................................................................................174 CLIMATE CONTROL SYSTEM MCC.....................................................................................................................................................................176 AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB - MCC ..............................................................................................................................................178 AIR CONDITIONER CLIMATE CONTROL CAB - MCC .....................................................................................................................................................180 CAB ASSEMBLY CLIMATE CONTROL CAB...............................................................................................................................................................182 LOAD BACKREST..................................................................................................................................................................................184 CAB SOUND REDUCTION............................................................................................................................................................................185 RADIO CONSOLE AND ATTACHING PARTS..............................................................................................................................................................186 ENGINE ASSEMBLY - DIESEL...........................................................................................................................................................................189 COOLING SYSTEM.................................................................................................................................................................................194 EXHAUST SYSTEM.................................................................................................................................................................................196 AIR COMPRESSOR.................................................................................................................................................................................198 AIR COMPRESSOR MOUNTING........................................................................................................................................................................200 AIR COMPRESSOR COOLANT PLUMBING................................................................................................................................................................201 AIR HEATER.....................................................................................................................................................................................202 AIR INTAKE CONNECTION..........................................................................................................................................................................204 AIR INTAKE HOSE................................................................................................................................................................................205 AIR INTAKE MANIFOLD............................................................................................................................................................................206 AIR TRANSFER CONNECTION........................................................................................................................................................................207 ALTERNATOR SUPPORT AND WATER INLET.............................................................................................................................................................208 ALTERNATOR SUPPORT AND WATER INLET.............................................................................................................................................................209 BELT TENSIONER.................................................................................................................................................................................210 CAMSHAFT.......................................................................................................................................................................................211 CONNECTING RODS AND PISTONS....................................................................................................................................................................212 CONNECTING RODS AND PISTONS....................................................................................................................................................................214 COOLANT HEATER STARTING AID....................................................................................................................................................................216 CRANKCASE BREATHER.............................................................................................................................................................................217 CRANKSHAFT AND BEARINGS........................................................................................................................................................................218 CRANKSHAFT AND BEARINGS........................................................................................................................................................................220 CYLINDER BLOCK.................................................................................................................................................................................222 CYLINDER BLOCK.................................................................................................................................................................................224 CYLINDER HEAD..................................................................................................................................................................................226 ENGINE ASSEMBLY................................................................................................................................................................................228 ENGINE CONTROL MODULE..........................................................................................................................................................................230 ENGINE COOLANT VENT............................................................................................................................................................................232 ENGINE MOUNTS..................................................................................................................................................................................233 ENGINE OIL COOLER..............................................................................................................................................................................234 ETR MODULE WIRING..............................................................................................................................................................................235 EXHAUST MANIFOLD...............................................................................................................................................................................236 FAN DRIVE AND MOUNTING.........................................................................................................................................................................237 FLYWHEEL AND MOUNTING..........................................................................................................................................................................239 FLYWHEEL HOUSING...............................................................................................................................................................................240 FLYWHEEL HOUSING...............................................................................................................................................................................242 FLYWHEEL HOUSING...............................................................................................................................................................................244 FRONT GEAR COVER...............................................................................................................................................................................246 LIFTING BRACKETS AND MOUNTING..................................................................................................................................................................247 LIFTING BRACKETS AND MOUNTING..................................................................................................................................................................248 LUBRICATING OIL PUMP...........................................................................................................................................................................250 OIL FILLER.....................................................................................................................................................................................251 OIL FILTER.....................................................................................................................................................................................252 OIL LEVEL GAUGE................................................................................................................................................................................253 OIL PAN........................................................................................................................................................................................254 REAR GEAR HOUSING..............................................................................................................................................................................256 ROCKER LEVERS..................................................................................................................................................................................258 THERMOSTAT.....................................................................................................................................................................................260 TORQUE CONVERTER COOLER PLUGS..................................................................................................................................................................261 TURBOCHARGER...................................................................................................................................................................................262 TURBOCHARGER PLUMBING..........................................................................................................................................................................263 TURBOCHARGER PLUMBING..........................................................................................................................................................................264 VALVE COVER....................................................................................................................................................................................266 VALVE TAPPETS..................................................................................................................................................................................267 VIBRATION DAMPER...............................................................................................................................................................................268 VIBRATION DAMPER...............................................................................................................................................................................269 WATER OUTLET CONNECTION........................................................................................................................................................................270 WATER PUMP.....................................................................................................................................................................................271 WATER PUMP DRIVE...............................................................................................................................................................................272 ENGINE BLOCK HEATER............................................................................................................................................................................274 RADIATOR ASSEMBLY MODINE.......................................................................................................................................................................276 RADIATOR ASSEMBLY AKG..........................................................................................................................................................................278 ENGINE ASSEMBLY - LPG..............................................................................................................................................................................281 COOLING SYSTEM.................................................................................................................................................................................284 EXHAUST SYSTEM.................................................................................................................................................................................286 ACCESSORY DRIVE BELT AND TENSIONER.............................................................................................................................................................288 ACCESSORY HOLE COVER...........................................................................................................................................................................289 AIR COMPRESSOR COOLANT PLUMBING................................................................................................................................................................290 AIR COMPRESSOR INLET CONNECTION................................................................................................................................................................292 AIR INTAKE CONNECTION..........................................................................................................................................................................294 CAM FOLLOWER COVER.............................................................................................................................................................................295 CAMSHAFT.......................................................................................................................................................................................296 CRANKCASE BREATHER.............................................................................................................................................................................298 CRANKSHAFT AND MAIN BEARINGS...................................................................................................................................................................300 CYLINDER BLOCK.................................................................................................................................................................................304 CYLINDER HEAD..................................................................................................................................................................................306 ENGINE ASSEMBLY................................................................................................................................................................................308 ENGINE MOUNT...................................................................................................................................................................................310 ENGINE OIL COOLER..............................................................................................................................................................................312 EXHAUST GAS SENSOR PLUMBING....................................................................................................................................................................314 EXHAUST MANIFOLD...............................................................................................................................................................................315 EXHAUST OUTLET CONNECTION......................................................................................................................................................................316 FAN DRIVE......................................................................................................................................................................................317 FLYWHEEL.......................................................................................................................................................................................318 FLYWHEEL HOUSING...............................................................................................................................................................................320 FRONT GEAR COVER AND HOUSING...................................................................................................................................................................322 FRONT GEAR TRAIN ACCESSORY DRIVE...............................................................................................................................................................324 INTAKE MANIFOLD................................................................................................................................................................................326 LIFTING BRACKET................................................................................................................................................................................328 OIL LEVEL GAUGE................................................................................................................................................................................330 OIL PAN........................................................................................................................................................................................332 OIL PUMP.......................................................................................................................................................................................334 PISTON AND CONNECTING ROD......................................................................................................................................................................336 ROCKER LEVERS..................................................................................................................................................................................338 THERMOSTAT.....................................................................................................................................................................................340 THERMOSTAT HOUSING.............................................................................................................................................................................341 TURBOCHARGER...................................................................................................................................................................................342 TURBOCHARGER COMPRESSOR OUTLET CONNECTION......................................................................................................................................................344 TURBOCHARGER PLUMBING..........................................................................................................................................................................346 TURBOCHARGER ASSEMBLY..........................................................................................................................................................................348 VALVE COVER....................................................................................................................................................................................350 VALVE TAPPET...................................................................................................................................................................................352 VIBRATION DAMPER...............................................................................................................................................................................354 WATER INLET CONNECTION.........................................................................................................................................................................356 WATER OUTLET CONNECTION........................................................................................................................................................................357 WATER PUMP.....................................................................................................................................................................................358 RADIATOR ASSEMBLY MODINE.......................................................................................................................................................................360 RADIATOR ASSEMBLY AKG..........................................................................................................................................................................362 FUEL SYSTEM........................................................................................................................................................................................365 FUEL SYSTEM LPG................................................................................................................................................................................368 FUEL SYSTEM DIESEL.............................................................................................................................................................................372 AIR INTAKE SYSTEM LPG..........................................................................................................................................................................374 AIR INTAKE SYSTEM DIESEL - DRY BRAKE ..........................................................................................................................................................376 AIR INTAKE SYSTEM DIESEL - WET BRAKE ..........................................................................................................................................................378 AIR CLEANER ASSEMBLY...........................................................................................................................................................................380 MONOTROL PEDAL ASSEMBLY........................................................................................................................................................................382 THROTTLE PEDAL LINKAGE.........................................................................................................................................................................384 FUEL SYSTEM ACCESSORIES CUMMINS LPG............................................................................................................................................................386 REMOTE FUEL FILTER CUMMINS DIESEL (→ S/N G019E02154F (Dry Brakes)) (→ S/N G019E02156F (Wet Brakes)) .........................................................................................387 REMOTE FUEL FILTER CUMMINS DIESEL (S/N G019E02155F → (Dry Brakes)) (S/N G019E02157F → (Wet Brakes)) .........................................................................................388 FUEL CONTROL MODULE CUMMINS LPG................................................................................................................................................................390 FUEL FILTER CUMMINS LPG........................................................................................................................................................................393 FUEL INJECTOR PLUMBING CUMMINS DIESEL..........................................................................................................................................................394 FUEL INJECTION PUMP CUMMINS DIESEL.............................................................................................................................................................396 FUEL INJECTOR CUMMINS DIESEL...................................................................................................................................................................398 FUEL FILTER PLUMBING CUMMINS DIESEL............................................................................................................................................................399 FUEL FILTER CUMMINS DIESEL.....................................................................................................................................................................400 FUEL INLET FITTING CUMMINS DIESEL..............................................................................................................................................................401 FUEL RAIL SYSTEM CUMMINS DIESEL (→ S/N G019E02154F (Dry Brakes)) (→ S/N G019E02156F (Wet Brakes)) ...........................................................................................402 FUEL RAIL SYSTEM CUMMINS DIESEL (S/N G019E02155F → (Dry Brakes)) (S/N G019E02157F → (Wet Brakes)) ...........................................................................................404 ELECTRICAL SYSTEM..................................................................................................................................................................................407 ELECTRICAL SYSTEM DIESEL ENGINE................................................................................................................................................................412 ELECTRICAL SYSTEM LPG ENGINE...................................................................................................................................................................416 BATTERY DISCONNECT.............................................................................................................................................................................420 LIGHT SWITCHES.................................................................................................................................................................................422 DC-DC CONVERTER AND ATTACHING PARTS............................................................................................................................................................423 RELAYS AND FUSES...............................................................................................................................................................................424 CONTROL PANEL HEATER...........................................................................................................................................................................428 CONTROL PANEL AIR CONDITIONER..................................................................................................................................................................430 JOYSTICK ASSEMBLY SUSPENSION HOOKS.............................................................................................................................................................432 JOYSTICK ASSEMBLY TWISTLOCKS...................................................................................................................................................................434 ENGINE CONTROL SYSTEM CUMMINS DIESEL (→ S/N G019E02154F (Dry Brakes)) (→ S/N G019E02156F (Wet Brakes)) ......................................................................................436 ENGINE CONTROL SYSTEM CUMMINS DIESEL (S/N G019E02155F → (Dry Brakes)) (S/N G019E02157F → (Wet Brakes)) ......................................................................................438 ENGINE CONTROL SYSTEM CUMMINS LPG..............................................................................................................................................................440 STARTER MOTOR CUMMINS DIESEL...................................................................................................................................................................442 STARTER MOTOR CUMMINS LPG......................................................................................................................................................................443 ALTERNATOR AND MOUNTING CUMMINS DIESEL (→ S/N G019E02154F (Dry Brakes)) (→ S/N G019E02156F (Wet Brakes)) ....................................................................................444 ALTERNATOR AND MOUNTING CUMMINS DIESEL (S/N G019E02155F → (Dry Brakes)) (S/N G019E02157F → (Wet Brakes)) ....................................................................................446 ALTERNATOR AND MOUNTING CUMMINS LPG............................................................................................................................................................447 ENGINE IGNITION SYSTEM CUMMINS LPG.............................................................................................................................................................450 WIRE HARNESS CHASSIS, DIESEL - SHEET 1 0F 2 ...................................................................................................................................................452 WIRE HARNESS CHASSIS, DIESEL - SHEET 2 0F 2 ...................................................................................................................................................456 WIRE HARNESS CHASSIS, LPG - SHEET 1 0F 2 ......................................................................................................................................................460 WIRE HARNESS CHASSIS, LPG - SHEET 2 0F 2 ......................................................................................................................................................464 WIRE HARNESS CAB SIDE CONSOLE - SHEET 1 0F 3 ..................................................................................................................................................470 WIRE HARNESS CAB SIDE CONSOLE - SHEET 2 OF 3 ..................................................................................................................................................474 WIRE HARNESS CAB SIDE CONSOLE - SHEET 3 OF 3 ..................................................................................................................................................478 WIRE HARNESS CLOSED CAB........................................................................................................................................................................480 WIRE HARNESS OPEN CAB..........................................................................................................................................................................484 WIRE HARNESS CAB UNDERFLOOR....................................................................................................................................................................486 WIRE HARNESS CAB TILT..........................................................................................................................................................................488 WIRE HARNESS REAR WIPER........................................................................................................................................................................489 WIRE HARNESS ARMREST - OPEN CAB ...............................................................................................................................................................490 WIRE HARNESS ARMREST - CLOSED CAB .............................................................................................................................................................492 WIRE HARNESS CAB LIGHTS........................................................................................................................................................................494 WIRE HARNESS FRONT LIGHTS, EC4.................................................................................................................................................................495 WIRE HARNESS FRONT LIGHTS, EC4 - WITH FRONT FENDER LIGHTS .....................................................................................................................................496 WIRE HARNESS FRONT LIGHTS, NON-EC4 - WITH FRONT FENDER AND MAST WORKLIGHTS ....................................................................................................................498 WIRE HARNESS FRONT LIGHTS, NON-EC4.............................................................................................................................................................500 WIRE HARNESS FRONT END EQUIPMENT...............................................................................................................................................................502 WIRE HARNESS EMPTY CONTAINER HANDLER ATTACHMENT................................................................................................................................................503 WIRE HARNESS MAST WORKLIGHT EXTENSION..........................................................................................................................................................504 WIRE HARNESS MAST LIGHT EXTENSION - RIGHT HAND ................................................................................................................................................505 WIRE HARNESS MAST LIGHT EXTENSION - LEFT HAND .................................................................................................................................................506 WIRE HARNESS REAR WORK LIGHTS..................................................................................................................................................................507 WIRE HARNESS STROBE LIGHT......................................................................................................................................................................508 WIRE HARNESS REAR DRIVE LIGHT EXTENSION........................................................................................................................................................510 WIRE HARNESS BACK-UP ALARM.....................................................................................................................................................................512 WIRE HARNESS STEERING COLUMN...................................................................................................................................................................514 WIRE HARNESS BRAKE TEMPERATURE.................................................................................................................................................................516 WIRE HARNESS AIR DRYER.........................................................................................................................................................................517 WIRE HARNESS HYDRAULIC OIL TEMPERATURE.........................................................................................................................................................518 WIRE HARNESS FRONT END.........................................................................................................................................................................519 WIRE HARNESS TWO STAGE LIMITED FREE-LIFT.......................................................................................................................................................521 WIRE HARNESS SHIFT LEVER.......................................................................................................................................................................522 WIRE HARNESS TAIL LIGHTS.......................................................................................................................................................................523 SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB...................................................................................................................................................524 ELECTRIC HORN..................................................................................................................................................................................525 WIRE HARNESS WINDOW WASH PUMPS.................................................................................................................................................................526 TRANSMISSION.......................................................................................................................................................................................527 TRANSMISSION MOUNT AND ATTACHING PARTS DIESEL ENGINE...........................................................................................................................................530 TRANSMISSION MOUNT AND ATTACHING PARTS LPG ENGINE..............................................................................................................................................532 UNIVERSAL SHAFT................................................................................................................................................................................534 TORQUE CONVERTER HOUSING AND ATTACHING PARTS...................................................................................................................................................536 TORQUE CONVERTER ASSEMBLY......................................................................................................................................................................538 TRANSMISSION CASE..............................................................................................................................................................................540 AUXILIARY PUMP DRIVE...........................................................................................................................................................................542 CHARGE PUMP AND FILTER ASSEMBLY................................................................................................................................................................544 TRANSMISSION CONTROL VALVE.....................................................................................................................................................................546 DRIVE GEAR.....................................................................................................................................................................................550 DRIVE PLATE....................................................................................................................................................................................552 FORWARD CLUTCH.................................................................................................................................................................................554 FORWARD CLUTCH.................................................................................................................................................................................556 GEAR CLUTCH INSTALLATION.......................................................................................................................................................................558 REVERSE IDLER SHAFT............................................................................................................................................................................560 LOW CLUTCH.....................................................................................................................................................................................562 LOW CLUTCH.....................................................................................................................................................................................564 OUTPUT FLANGE..................................................................................................................................................................................566 OUTPUT SHAFT...................................................................................................................................................................................568 OUTPUT SHAFT...................................................................................................................................................................................570 REVERSE AND SECOND CLUTCH......................................................................................................................................................................572 THIRD CLUTCH...................................................................................................................................................................................574 TURBINE SHAFT AND STATOR SUPPORT...............................................................................................................................................................576 Drive Axle.........................................................................................................................................................................................579 AXLE HOUSING AND ATTACHING PARTS...............................................................................................................................................................582 DIFFERENTIAL AND CARRIER WET BRAKE.............................................................................................................................................................584 DIFFERENTIAL AND CARRIER DRY BRAKE.............................................................................................................................................................588 HUB AND SHAFT ASSEMBLY WET BRAKE...............................................................................................................................................................592 HUB AND SHAFT ASSEMBLY DRY BRAKE...............................................................................................................................................................594 PARK BRAKE WET BRAKE...........................................................................................................................................................................596 DRIVE TIRES AND WHEELS TRELLEBORG - SOLID TIRE ................................................................................................................................................598 DRIVE TIRES AND WHEELS BRIDGESTONE.............................................................................................................................................................599 DRIVE TIRES AND WHEELS MICHELIN................................................................................................................................................................600 DRIVE TIRES AND WHEELS TRELLEBORG..............................................................................................................................................................601 STEERING SYSTEM....................................................................................................................................................................................603 STEER AXLE.....................................................................................................................................................................................606 STEER CYLINDER.................................................................................................................................................................................610 STEER TIRES AND WHEELS TRELLEBORG - SOLID TIRE ................................................................................................................................................612 STEER TIRES AND WHEELS BRIDGESTONE.............................................................................................................................................................613 STEER TIRES AND WHEELS MICHELIN................................................................................................................................................................614 STEER TIRES AND WHEELS TRELLEBORG..............................................................................................................................................................615 STEER COLUMN ASSEMBLY..........................................................................................................................................................................616 STEERING COLUMN................................................................................................................................................................................618 STEERING HAND PUMP ASSEMBLY....................................................................................................................................................................620 BRAKE SYSTEM.......................................................................................................................................................................................623 PARK BRAKE SOLENOID VALVE......................................................................................................................................................................626 WET BRAKE SYSTEM LPG ENGINE....................................................................................................................................................................628 WET BRAKE SYSTEM DIESEL ENGINE.................................................................................................................................................................632 DRY BRAKE SYSTEM...............................................................................................................................................................................636 BRAKE ASSEMBLY WET BRAKE.......................................................................................................................................................................640 BRAKE ASSEMBLY DRY BRAKE.......................................................................................................................................................................642 DRAIN VALVE DRY BRAKE..........................................................................................................................................................................646 BRAKE VALVE WET BRAKE..........................................................................................................................................................................648 BRAKE VALVE DRY BRAKE..........................................................................................................................................................................650 AIR DRYER SYSTEM DIESEL ENGINE - DRY BRAKE ....................................................................................................................................................652 AIR DRYER SYSTEM LPG ENGINE - DRY BRAKE .......................................................................................................................................................654 AIR DRYER ASSEMBLY.............................................................................................................................................................................656 HYDRAULIC GEAR PUMP LPG ENGINE - WET BRAKE ....................................................................................................................................................658 HYDRAULIC GEAR PUMP DIESEL ENGINE - WET BRAKE .................................................................................................................................................659 BRAKE ACCUMULATOR..............................................................................................................................................................................660 ACCUMULATOR CHARGE VALVE.......................................................................................................................................................................662 BRAKE AND INCHING PEDAL LINKAGE................................................................................................................................................................664 HYDRAULIC SYSTEM...................................................................................................................................................................................667 HYDRAULIC SUPPLY AND RETURN SHEET 1 OF 3.......................................................................................................................................................670 HYDRAULIC SUPPLY AND RETURN SHEET 2 OF 3.......................................................................................................................................................674 HYDRAULIC SUPPLY AND RETURN SHEET 3 OF 3.......................................................................................................................................................676 HYDRAULIC TANK AND ATTACHING PARTS.............................................................................................................................................................678 HYDRAULIC TANK AND ATTACHING PARTS.............................................................................................................................................................680 HYDRAULIC CONTROL VALVE ASSEMBLY...............................................................................................................................................................682 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS SHEET 1 OF 2.......................................................................................................................................686 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS SHEET 2 OF 2.......................................................................................................................................688 PILOT VALVE ASSEMBLY...........................................................................................................................................................................690 END CAP PARTS LIFT SECTION.....................................................................................................................................................................692 HYDRAULIC CONTROLS LEVERS......................................................................................................................................................................694 HYDRAULIC CONTROLS JOYSTICK....................................................................................................................................................................697 HYDRAULIC PUMP.................................................................................................................................................................................698 LIFT ACCUMULATOR ASSEMBLY......................................................................................................................................................................700 LIFT ACCUMULATOR AND ATTACHING PARTS...........................................................................................................................................................701 TILT CYLINDER ASSEMBLY.........................................................................................................................................................................702 TILT CYLINDER AND ATTACHING PARTS..............................................................................................................................................................704 ELECTRONIC LEVER ASSEMBLY......................................................................................................................................................................706 ELECTRONIC LEVER ASSEMBLY WITH CLAMP ATTACHMENT................................................................................................................................................708 Mast-Two Stage Limited Free-Lift...................................................................................................................................................................711 CARRIAGE FOUR, FIVE, AND SIX FUNCTION..........................................................................................................................................................714 CARRIAGE INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)............................................................................................................................................718 CARRIAGE SIMULTANEOUS FORK POSITIONER..........................................................................................................................................................722 CARRIAGE THREE FUNCTION........................................................................................................................................................................726 FORKS..........................................................................................................................................................................................728 MAST INSTALLATION..............................................................................................................................................................................730 OUTER MAST.....................................................................................................................................................................................732 INNER MAST.....................................................................................................................................................................................734 LIFT...........................................................................................................................................................................................736 LIFT CYLINDER EMPTY CONTAINER HANDLER..........................................................................................................................................................740 LIFT CYLINDER NON-EMPTY CONTAINER HANDLER......................................................................................................................................................742 HEADER HOSE TWO STAGE - LIMITED FREE-LIFT (→ S/N G019E02519H) ...............................................................................................................................744 HEADER HOSE TWO STAGE - LIMITED FREE-LIFT (S/N G019E02520H →) ...............................................................................................................................748 Mast-Three Stage Full Free-Lift....................................................................................................................................................................751 CARRIAGE FOUR, FIVE, AND SIX FUNCTION..........................................................................................................................................................754 STANDARD PIN CARRIAGE (THREE STAGE) - (FOUR, FIVE, AND SIX FUNCTION) ..........................................................................................................................756 CARRIAGE INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)............................................................................................................................................758 CARRIAGE SIMULTANEOUS FORK POSITIONER (THREE FUNCTION).........................................................................................................................................760 CARRIAGE THREE FUNCTION........................................................................................................................................................................762 MAST INSTALLATION..............................................................................................................................................................................764 MAST ASSEMBLY SHEET 1 OF 3.....................................................................................................................................................................766 MAST ASSEMBLY SHEET 2 OF 3.....................................................................................................................................................................768 MAST ASSEMBLY SHEET 3 OF 3.....................................................................................................................................................................770 MAIN LIFT CYLINDER.............................................................................................................................................................................773 FREE-LIFT CYLINDER.............................................................................................................................................................................774 HEADER HOSE....................................................................................................................................................................................776 Attachments........................................................................................................................................................................................779 SIDE-SHIFT CARRIAGE THREE FUNCTION - TWO STAGE LIMITED FREE-LIFT ..............................................................................................................................782 SIDE-SHIFT CARRIAGE DUAL FUNCTION WITH FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ..........................................................................................................784 SIDE-SHIFT CARRIAGE FOUR, FIVE, AND SIX FUNCTION - TWO STAGE LIMITED FREE-LIFT ................................................................................................................788 SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - TWO STAGE LIMITED FREE-LIFT ..................................................................................................792 SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - TWO STAGE LIMITED FREE-LIFT ................................................................................................796 SIDE-SHIFT CARRIAGE THREE FUNCTION - THREE STAGE FULL FREE-LIFT ...............................................................................................................................800 SIDE-SHIFT CARRIAGE FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT .................................................................................................................802 SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - THREE STAGE FULL FREE-LIFT ...................................................................................................806 SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - THREE STAGE FULL FREE-LIFT .................................................................................................810 SIDE-SHIFT CYLINDER TWO STAGE LIMITED FREE-LIFT................................................................................................................................................814 SIDE-SHIFT CYLINDER THREE STAGE FULL FREE-LIFT.................................................................................................................................................816 FORK POSITIONING CYLINDER......................................................................................................................................................................818 SIDE-SHIFT CYLINDER DUAL FUNCTION WITH FORK POSITIONER.........................................................................................................................................820 DIRECTIONAL CONTROL VALVE......................................................................................................................................................................822 OPTIONS............................................................................................................................................................................................825 DIRECTIONAL MARKER.............................................................................................................................................................................828 FRONT FENDER LIGHTS............................................................................................................................................................................829 TAIL LIGHT ASSEMBLY............................................................................................................................................................................830 ALARM..........................................................................................................................................................................................831 STROBE LIGHT...................................................................................................................................................................................832 MAST WORKLIGHTS TWO AND THREE STAGE MAST.......................................................................................................................................................834 REAR WORK LIGHTS...............................................................................................................................................................................836 CONTAINER ATTACHMENT INSTALLATION EMPTY CONTAINER HANDLER......................................................................................................................................838 HEATED TOP WINDOW CLIMATE CONTROL CAB..........................................................................................................................................................840 LIFTING EYES...................................................................................................................................................................................842 HEADER HOSE EMPTY CONTAINER HANDLER............................................................................................................................................................844 LIGHTS WORK - HALOGEN .........................................................................................................................................................................847 LIGHTS WORK - HID .............................................................................................................................................................................848 FIELD CONVERSION KITS..............................................................................................................................................................................849 ENGINE FUEL PRESSURE SENDER....................................................................................................................................................................852 MONOTROL TO FORWARD AND REVERSE LEVER KIT......................................................................................................................................................852 FORWARD AND REVERSE LEVER TO MONOTROL KIT......................................................................................................................................................852 SPEED SENSOR KIT...............................................................................................................................................................................852 RETROFIT KITS..................................................................................................................................................................................852 LOUVER - HEAVY DUTY AIRCO......................................................................................................................................................................852 PARK BRAKE KIT.................................................................................................................................................................................852 NUMERICAL INDEX....................................................................................................................................................................................853
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