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Hyster H550HD H620HD H650HD H700HD H550HDS H650HDS H700HDS (G008)Parts Manual – PDF DOWNLOAD
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Hyster H550HD H620HD H650HD H700HD H550HDS H650HDS H700HDS (G008)Parts Manual – PDF DOWNLOAD
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Description
Hyster H550HD H620HD H650HD H700HD H550HDS H650HDS H700HDS (G008)Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster H550HD H620HD H650HD H700HD H550HDS H650HDS H700HDS (G008)Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster H550HD H620HD H650HD H700HD H550HDS H650HDS H700HDS (G008)Parts Manual – PDF DOWNLOAD
Frame................................................................................................................... 25 FLOORPLATES AND COVERS.............................................................................................. 30 HOODS AND COVERS H550HDS............................................................................................ 34 HOODS AND COVERS H650-700HDS........................................................................................ 38 HOODS AND COVERS H550-700HD......................................................................................... 42 SEPARATOR H550HDS................................................................................................... 45 SEPARATOR H550HD.................................................................................................... 46 COUNTERWEIGHT....................................................................................................... 48 FLOOR MATS.......................................................................................................... 50 CAB CLOSED - PAGE 1 OF 2 ........................................................................................... 52 CAB CLOSED - PAGE 2 OF 2 ........................................................................................... 54 CAB OPEN - PAGE 1 OF 2 ............................................................................................. 56 CAB OPEN - PAGE 2 OF 2 ............................................................................................. 58 CAB ATTACHING PARTS................................................................................................. 60 OVERHEAD GUARD WIRE MESH............................................................................................ 62 CAB DOOR RIGHT HAND................................................................................................. 64 CAB DOOR LEFT HAND.................................................................................................. 66 CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND............................................................................ 68 CAB WINDOWS INSTALLATION CLOSED CAB................................................................................. 70 HEATED TOP WINDOW CLIMATE CONTROL CAB............................................................................... 72 WINDOW WIPER SYSTEM WASHER BOTTLE KIT............................................................................... 74 WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS ............................................. 76 SOUND LINERS PAGE 1 OF 2............................................................................................ 78 SOUND LINERS PAGE 2 OF 2............................................................................................ 80 CAB AND TILT CYLINDER MOUNTING...................................................................................... 82 CAB TILT PUMP AND ATTACHING PARTS................................................................................... 84 CAB TILT PUMP ASSEMBLY.............................................................................................. 86 CAB TILT PUMP ELECTRIC.............................................................................................. 88 CAB TILT CYLINDER................................................................................................... 90 TILT PLATFORM ASSEMBLY.............................................................................................. 92 HAND PUMP........................................................................................................... 94 DASH ASSEMBLY....................................................................................................... 96 AIR CONDITIONER SYSTEM CLOSED CAB WITH AIRCO........................................................................ 97 AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO (→ 12/2012) ........................................................ 98 AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO (12/2012 →) ........................................................100 AIR CONDITIONER SYSTEM ASSEMBLY CLOSED CAB WITH AIRCO...............................................................102 CONDENSER CLOSED CAB WITH AIRCO.....................................................................................104 AIR DUCT ASSEMBLY AIR CONDITIONING - CLOSED CAB WITH AIRCO .........................................................106 HEATER SYSTEM CLOSED CAB WITHOUT AIRCO..............................................................................108 HEATER ASSEMBLY CLOSED CAB WITHOUT AIRCO............................................................................110 AIR DUCT ASSEMBLY HEATER - CLOSED CAB WITHOUT AIRCO ................................................................112 CLIMATE CONTROL SYSTEM..............................................................................................114 INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB....................................................................116 AIR DUCT LOUVER, CLIMATE CONTROL CAB................................................................................118 AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB..........................................................................120 AIR CONDITIONER CLIMATE CONTROL CAB.................................................................................122 COMPRESSOR ASSEMBLY.................................................................................................124 HEATER AND AIR DUCT CLOSED CAB WITHOUT AIRCO........................................................................125 AIR CONDITIONER FILTER AND COVER ASSEMBLY CLOSED CAB................................................................126 HEATER AND AIR CONDITIONER HOSES TIER III ENGINE....................................................................128 HEATER AND AIR CONDITIONER HOSES TIER IV INTERIM ENGINE.............................................................130 HEATER AND AIR CONDITIONER HOSES TIER IV INTERIM ENGINE - ALTERNATE CONFIGURATION ..................................132 SEAT ASSEMBLY SUSPENSION - WITH FABRIC COVER (→ 3/2010) ..........................................................134 SEAT ASSEMBLY SUSPENSION - WITH FABRIC COVER (3/2010 →) ..........................................................138 SEAT ASSEMBLY SUSPENSION - WITH VINYL COVER ........................................................................142 SEAT ASSEMBLY MECHANICAL AND AIR SUSPENSION.........................................................................145 SEAT ASSEMBLY AIR SUSPENSION........................................................................................148 SEAT ASSEMBLY MECHANICAL SUSPENSION.................................................................................152 SEAT ASSEMBLY DELUXE SUSPENSION - CLOSED CAB ONLY ..................................................................156 SUSPENSION KIT ASSEMBLY.............................................................................................158 SEAT ASSEMBLY CLIMATE CONTROL CAB...................................................................................160 PIVOT ARM ASSEMBLY..................................................................................................162 ARMREST ASSEMBLY....................................................................................................164 LABELS MAIN - PAGE 1 OF 2 ..........................................................................................166 LABELS MAIN - PAGE 2 OF 2 ..........................................................................................168 LABELS HYDRAULIC CONTROLS...........................................................................................170 RADIO CONSOLE AND ATTACHING PARTS CLOSED CAB ONLY...................................................................172 ENGINE ASSEMBLY.........................................................................................................175 ENGINE MOUNTING TIER III ENGINE.....................................................................................182 ENGINE MOUNTING TIER IV INTERIM ENGINE..............................................................................184 COOLING SYSTEM TIER III ENGINE......................................................................................186 COOLING SYSTEM TIER IV INTERIM ENGINE...............................................................................188 COOLER ASSEMBLY TIER III ENGINE.....................................................................................192 COOLER ASSEMBLY TIER IV INTERIM ENGINE..............................................................................194 EXHAUST SYSTEM TIER III ENGINE (→ S/N G008E01564J EXC. 01557) .....................................................196 EXHAUST SYSTEM TIER III ENGINE (S/N G008E01565J → INC. 01557) .....................................................198 EXHAUST SYSTEM TIER IV INTERIM ENGINE...............................................................................200 ACCESSORY DRIVE BELT AND TENSIONER WATER PUMP - TIER III ENGINE ....................................................202 CABIN HEATER PLUMBING TIER III ENGINE...............................................................................203 CAMSHAFT AND TIMING GEAR TIER III ENGINE............................................................................204 COOLANT HEATER STARTING AID PLUGS TIER III ENGINE...................................................................205 CRANKCASE BREATHER TIER III ENGINE..................................................................................206 CRANKSHAFT TIER III ENGINE..........................................................................................208 CRANKSHAFT MAIN BEARINGS TIER III ENGINE............................................................................210 CYLINDER BLOCK TIER III ENGINE......................................................................................212 CYLINDER HEAD TIER III ENGINE.......................................................................................214 EXHAUST CONNECTION TURBOCHARGER - TIER III ENGINE ..................................................................216 EXHAUST MANIFOLD TIER III ENGINE....................................................................................217 FAN DRIVE TIER III ENGINE...........................................................................................218 FAN SPACER TIER III ENGINE..........................................................................................219 FLYWHEEL TIER III ENGINE............................................................................................220 FLYWHEEL HOUSING TIER III ENGINE....................................................................................222 FRONT GEAR COVER TIER III ENGINE....................................................................................224 GEAR HOUSING TIER III ENGINE........................................................................................226 LIFTING BRACKET TIER III ENGINE.....................................................................................228 OIL DRAIN CONNECTION AND ACCESSORY HOLE COVER TIER III ENGINE.......................................................229 OIL FILLER TIER III ENGINE..........................................................................................230 OIL FILTER AND COOLER TIER III ENGINE...............................................................................232 OIL LEVEL GAUGE TIER III ENGINE.....................................................................................234 OIL PAN TIER III ENGINE.............................................................................................236 OIL PUMP TIER III ENGINE............................................................................................238 PISTON AND CONNECTING ROD TIER III ENGINE...........................................................................240 RADIATOR PLUMBING TIER III ENGINE...................................................................................242 ROCKER LEVERS TIER III ENGINE.......................................................................................244 THERMOSTAT TIER III ENGINE..........................................................................................246 TORQUE CONVERTER AND OIL COOLER FITTINGS TIER III ENGINE............................................................247 TURBOCHARGER TIER III ENGINE........................................................................................248 TURBOCHARGER PLUMBING TIER III ENGINE...............................................................................250 VALVE COVER TIER III ENGINE.........................................................................................252 VALVE TAPPET TIER III ENGINE........................................................................................254 VIBRATION DAMPER TIER III ENGINE....................................................................................255 WATER PUMP TIER III ENGINE..........................................................................................256 WATER OUTLET CONNECTION TIER III ENGINE.............................................................................257 WATER INLET CONNECTION TIER III ENGINE..............................................................................258 AIR INTAKE CONNECTION TIER IV INTERIM ENGINE........................................................................260 AIR INTAKE MANIFOLD TIER IV INTERIM ENGINE..........................................................................262 AIR TRANSFER CONNECTION TIER IV INTERIM ENGINE......................................................................263 BELT TENSIONER TIER IV INTERIM ENGINE...............................................................................264 BREATHER PLUMBING TIER IV INTERIM ENGINE............................................................................265 CRANKCASE BREATHER TIER IV INTERIM ENGINE...........................................................................266 DIPSTICK AND TUBE TIER IV INTERIM ENGINE............................................................................268 ENGINE COOLANT VENT TIER IV INTERIM ENGINE..........................................................................269 ENGINE OIL COOLER TIER IV INTERIM ENGINE............................................................................270 EXHAUST MANIFOLD RECIRCULATION WATER - TIER IV INTERIM ENGINE ......................................................272 EXHAUST MANIFOLD RECIRCULATION AIR - TIER IV INTERIM ENGINE ........................................................274 EXHAUST MANIFOLD AND MOUNTING TIER IV INTERIM ENGINE................................................................275 EXHAUST OUTLET CONNECTION TIER IV INTERIM ENGINE....................................................................276 FAN DRIVE TIER IV INTERIM ENGINE....................................................................................277 FAN DRIVE MOUNTING TIER IV INTERIM ENGINE...........................................................................278 FLYWHEEL HOUSING TIER IV INTERIM ENGINE.............................................................................280 FLYWHEEL TIER IV INTERIM ENGINE.....................................................................................282 FLYWHEEL MOUNTING TIER IV INTERIM ENGINE............................................................................283 FRONT GEAR COVER TIER IV INTERIM ENGINE.............................................................................284 FUEL INLET FITTING TIER IV INTERIM ENGINE...........................................................................285 HEAT SHIELD TIER IV INTERIM ENGINE..................................................................................286 HOSE DRAIN TIER IV INTERIM ENGINE...................................................................................287 LUBRICATING OIL PUMP TIER IV INTERIM ENGINE.........................................................................288 OIL FILTER TIER IV INTERIM ENGINE...................................................................................289 OIL PAN TIER IV INTERIM ENGINE (→ PENDING PER ECN 68614-51) .......................................................290 OIL PAN TIER IV INTERIM ENGINE (PENDING PER ECN 68614-51 →) .......................................................292 REAR GEAR HOUSING TIER IV INTERIM ENGINE............................................................................293 REAR GEAR TRAIN ACCESSORY MOUNTING COVER TIER IV INTERIM ENGINE.....................................................294 STARTER MOTOR AND MOUNTING TIER IV INTERIM ENGINE...................................................................295 STUD GROUNDING TIER IV INTERIM ENGINE...............................................................................296 THERMOSTAT TIER IV INTERIM ENGINE...................................................................................297 TURBOCHARGER TIER IV INTERIM ENGINE.................................................................................298 TURBOCHARGER PLUMBING TIER IV INTERIM ENGINE........................................................................300 WATER PUMP DRIVE TIER IV INTERIM ENGINE.............................................................................302 VALVE COVER TIER IV INTERIM ENGINE..................................................................................304 WATER INTAKE CONNECTION TIER IV INTERIM ENGINE......................................................................306 WATER OUTLET CONNECTION TIER IV INTERIM ENGINE......................................................................307 WATER PUMP TIER IV INTERIM ENGINE...................................................................................308 LIFTING BRACKETS TIER IV INTERIM ENGINE.............................................................................309 LIFTING EYES TIER IV INTERIM ENGINE.................................................................................310 DIESEL PARTICULATE FILTER AFTERTREATMENT MODULE DEVICE - TIER IV INTERIM ENGINE ....................................312 EXHAUST RECIRCULATION TIER IV INTERIM ENGINE........................................................................314 FUEL SYSTEM.............................................................................................................317 AIR CLEANER AND INTAKE TIER III ENGINE..............................................................................320 AIR CLEANER AND INTAKE TIER IV INTERIM ENGINE.......................................................................322 FUEL TANK AND SYSTEM TIER III ENGINE................................................................................324 FUEL TANK AND SYSTEM TIER IV INTERIM ENGINE.........................................................................326 FUEL INJECTOR TIER III ENGINE.......................................................................................329 FUEL INJECTOR PLUMBING TIER III ENGINE..............................................................................330 FUEL FILTER TIER III ENGINE.........................................................................................332 FUEL PLUMBING TIER III ENGINE.......................................................................................334 FUEL FILTER PLUMBING TIER III ENGINE................................................................................336 FUEL TRANSFER PUMP TIER III ENGINE..................................................................................338 FUEL PUMP TIER III ENGINE...........................................................................................340 AIR TRANSFER CONNECTION TIER III ENGINE.............................................................................342 AIR INTAKE TIER III ENGINE..........................................................................................344 FORWARD/REVERSE PEDAL LINKAGE.......................................................................................346 MONOTROL PEDAL LINKAGE..............................................................................................348 MONOTROL PEDAL ASSEMBLY.............................................................................................350 FUEL FILTER MOUNTING TIER IV INTERIM ENGINE.........................................................................352 FUEL PUMP TIER IV INTERIM ENGINE....................................................................................353 FUEL SUPPLY PLUMBING TIER IV INTERIM ENGINE.........................................................................354 FUEL FILTER PLUMBING TIER IV INTERIM ENGINE.........................................................................355 FUEL DRAIN PLUMBING TIER IV INTERIM ENGINE..........................................................................356 FUEL FILTER TIER IV INTERIM ENGINE (→ PENDING PER ECN 68614-51) ...................................................358 FUEL FILTER TIER IV INTERIM ENGINE (PENDING PER ECN 68614-51 →) ...................................................360 FUEL FILTER WITH WATER SEPARATOR TIER IV INTERIM ENGINE.............................................................361 THROTTLE AND INCHING SENSORS........................................................................................362 ELECTRICAL SYSTEM.......................................................................................................365 ELECTRICAL SYSTEM TIER III ENGINE...................................................................................370 ELECTRICAL SYSTEM TIER IV INTERIM ENGINE............................................................................374 INDICATOR DISPLAY AND CONTROLS......................................................................................378 TRANSMISSION CONTROL................................................................................................380 ENGINE CONTROL SYSTEM TIER III ENGINE...............................................................................382 ALTERNATOR AND MOUNTING TIER III ENGINE.............................................................................384 STARTER MOTOR TIER III ENGINE.......................................................................................386 WIRE HARNESS ARMREST (→ S/N G008E01718L) ..........................................................................388 WIRE HARNESS ARMREST (S/N G008E01719L →) ..........................................................................392 WIRE HARNESS CAB LIGHTS.............................................................................................396 WIRE HARNESS CAB SIDE CONSOLE, PAGE 1 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) .......................398 WIRE HARNESS CAB SIDE CONSOLE, PAGE 2 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) .......................402 WIRE HARNESS CAB SIDE CONSOLE, PAGE 3 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) .......................406 WIRE HARNESS CAB SIDE CONSOLE, PAGE 4 OF 4 - TIER III ENGINE (→ S/N G008E01511 EXC. 01510) .......................408 RELAYS AND FUSES TIER III ENGINE (→ S/N G008E01511 EXC. 01510) ....................................................410 WIRE HARNESS CAB SIDE CONSOLE, PAGE 1 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ................414 WIRE HARNESS CAB SIDE CONSOLE, PAGE 2 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ................418 WIRE HARNESS CAB SIDE CONSOLE, PAGE 3 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ................422 WIRE HARNESS CAB SIDE CONSOLE, PAGE 4 OF 4 - TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) ................424 RELAYS AND FUSES TIER III ENGINE (S/N G008E01512 ↔ 2/2013 INC. 01510) .............................................428 WIRE HARNESS CAB SIDE CONSOLE, PAGE 1 OF 4 - TIER III ENGINE (2/2013 →) ..........................................432 WIRE HARNESS CAB SIDE CONSOLE, PAGE 2 OF 4 - TIER III ENGINE (2/2013 →) ..........................................436 WIRE HARNESS CAB SIDE CONSOLE, PAGE 3 OF 4 - TIER III ENGINE (2/2013 →) ..........................................440 WIRE HARNESS CAB SIDE CONSOLE, PAGE 4 OF 4 - TIER III ENGINE (2/2013 →) ..........................................442 RELAYS AND FUSES TIER III ENGINE (2/2013 →) .......................................................................446 WIRE HARNESS CAB SIDE CONSOLE, PAGE 1 OF 4 - TIER IV INTERIM ENGINE ................................................450 WIRE HARNESS CAB SIDE CONSOLE, PAGE 2 OF 4 - TIER IV INTERIM ENGINE ................................................454 WIRE HARNESS CAB SIDE CONSOLE, PAGE 3 OF 4 - TIER IV INTERIM ENGINE ................................................458 WIRE HARNESS CAB SIDE CONSOLE, PAGE 4 OF 4 - TIER IV INTERIM ENGINE ................................................460 RELAYS AND FUSES TIER IV INTERIM ENGINE.............................................................................464 WIRE HARNESS CAB UNDERFLOOR.........................................................................................467 WIRE HARNESS CARRIAGE, STD/SS.......................................................................................469 WIRE HARNESS CARRIAGE, DFSSFP.......................................................................................470 WIRE HARNESS (CHASSIS) PAGE 1 OF 2 - TIER III ENGINE (→ 2/2013) ..................................................472 WIRE HARNESS (CHASSIS) PAGE 2 OF 2 - TIER III ENGINE (→ 2/2013) ..................................................476 WIRE HARNESS (CHASSIS) PAGE 1 OF 4 - TIER III ENGINE (2/2013 →) ..................................................480 WIRE HARNESS (CHASSIS) PAGE 2 OF 4 - TIER III ENGINE (2/2013 →) ..................................................484 WIRE HARNESS (CHASSIS) PAGE 3 OF 4 - TIER III ENGINE (2/2013 →) ..................................................488 WIRE HARNESS (CHASSIS) PAGE 4 OF 4 - TIER III ENGINE (2/2013 →) ..................................................492 WIRE HARNESS (CHASSIS) PAGE 1 OF 2 - TIER IV INTERIM ENGINE (→ 2/2013) ...........................................494 WIRE HARNESS (CHASSIS) PAGE 2 OF 2 - TIER IV INTERIM ENGINE (→ 2/2013) ...........................................498 WIRE HARNESS (CHASSIS) PAGE 1 OF 4 - TIER IV INTERIM ENGINE (2/2013 →) ...........................................502 WIRE HARNESS (CHASSIS) PAGE 2 OF 4 - TIER IV INTERIM ENGINE (2/2013 →) ...........................................506 WIRE HARNESS (CHASSIS) PAGE 3 OF 4 - TIER IV INTERIM ENGINE (2/2013 →) ...........................................510 WIRE HARNESS (CHASSIS) PAGE 4 OF 4 - TIER IV INTERIM ENGINE (2/2013 →) ...........................................514 WIRE HARNESS CLOSED CAB.............................................................................................516 WIRE HARNESS DPF....................................................................................................519 WIRE HARNESS ENGINE CONTROL MODULE..................................................................................520 WIRE HARNESS FRONT DRIVE LIGHTS.....................................................................................522 WIRE HARNESS HYDRAULICS.............................................................................................524 WIRE HARNESS MAST...................................................................................................526 WIRE HARNESS MAST WORK LIGHTS - MAIN ...............................................................................528 WIRE HARNESS MAST WORK LIGHTS - LH .................................................................................529 WIRE HARNESS MAST WORK LIGHTS - RH .................................................................................530 WIRE HARNESS OPEN CAB...............................................................................................531 WIRE HARNESS POWERED CAB TILT.......................................................................................532 WIRE HARNESS PUMP BASE - AUTOMATIC GREASING SYSTEM .................................................................533 WIRE HARNESS REAR...................................................................................................534 WIRE HARNESS REAR WIPER EXTENSION - CLOSED CAB .....................................................................535 WIRE HARNESS SIDE AND INDICATOR LIGHTS..............................................................................536 WIRE HARNESS STEER COLUMN...........................................................................................537 WIRE HARNESS TAIL LIGHT.............................................................................................538 WIRE HARNESS WASH PUMPS - CLOSED CAB ...............................................................................539 WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL.....................................................................540 LIGHTS DIRECTIONAL AND MARKER.......................................................................................542 LIGHTS FRONT DRIVE..................................................................................................543 LIGHTS MAST WORK....................................................................................................544 LIGHTS REAR LED.....................................................................................................546 LIGHTS STROBE ASSEMBLY - WITH CONDENSER ............................................................................547 LIGHTS STROBE ASSEMBLY - WITHOUT CONDENSER .........................................................................548 LIGHT SWITCHES......................................................................................................549 BACK-UP ALARM.......................................................................................................550 CONTROL PANEL ASSEMBLY HEATER.......................................................................................551 CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER (→ 12/2012) .....................................................552 CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER (12/2012 →) .....................................................553 ALTERNATOR AND MOUNTING TIER IV INTERIM ENGINE......................................................................554 ENGINE CONTROL MODULE TIER IV INTERIM ENGINE........................................................................556 ENGINE CONTROL MODULE WIRING TIER IV INTERIM ENGINE................................................................558 LIGHTS CAB WORK - HALOGEN ..........................................................................................559 LIGHTS CAB WORK - HID ..............................................................................................560 TRANSMISSION............................................................................................................563 TRANSMISSION MOUNTING...............................................................................................566 TRANSMISSION HOSES AND ATTACHING PARTS..............................................................................568 FLUID INDICATOR AND ATTACHING PARTS TIER III ENGINE.................................................................570 FLUID INDICATOR AND ATTACHING PARTS TIER IV INTERIM ENGINE..........................................................571 UNIVERSAL SHAFT H550................................................................................................572 UNIVERSAL SHAFT H650-700............................................................................................573 TORQUE CONVERTER....................................................................................................574 CONVERTER HOUSING...................................................................................................576 CONVERTER HOUSING...................................................................................................578 CASE AND REAR COVER.................................................................................................580 CASE AND REAR COVER.................................................................................................582 DRIVE PLATES........................................................................................................584 GEARS...............................................................................................................586 INPUT SHAFT AND FIRST CLUTCH........................................................................................588 REVERSE AND SECOND CLUTCH...........................................................................................590 FORWARD AND THIRD SHAFT.............................................................................................592 PUMP DRIVE..........................................................................................................594 OUTPUT SHAFT........................................................................................................596 OUTPUT SHAFT........................................................................................................597 CHARGING PUMP.......................................................................................................598 CONTROL VALVE ATTACHING PARTS.......................................................................................600 CONTROL VALVE ATTACHING PARTS.......................................................................................602 CONTROL VALVE ATTACHING PARTS.......................................................................................604 CONTROL VALVE ASSEMBLY..............................................................................................605 CONTROL VALVE ASSEMBLY..............................................................................................606 CONTROL VALVE ASSEMBLY..............................................................................................607 REGULATOR VALVE ASSEMBLY............................................................................................608 REGULATOR VALVE ASSEMBLY............................................................................................610 MODULATOR VALVE ASSEMBLY............................................................................................612 MODULATOR VALVE ASSEMBLY............................................................................................614 FULL FLOW VALVE ASSEMBLY............................................................................................616 Drive Axle..............................................................................................................619 DRIVE AXLE MOUNTING H550............................................................................................622 DRIVE AXLE MOUNTING H650-700........................................................................................623 DRIVE AXLE ASSEMBLY.................................................................................................624 DRIVE AXLE HOUSING ASSEMBLY H550....................................................................................626 DRIVE AXLE HOUSING ASSEMBLY H650-700................................................................................627 DIFFERENTIAL AND CARRIER H550.......................................................................................628 DIFFERENTIAL AND CARRIER H650-700...................................................................................632 HUB AND SHAFT ASSEMBLY H550.........................................................................................636 HUB AND SHAFT ASSEMBLY H650-700.....................................................................................638 BRAKE ASSEMBLY H550.................................................................................................640 BRAKE ASSEMBLY H650-700.............................................................................................642 PARK BRAKE ASSEMBLY.................................................................................................644 DRIVE TIRES AND WHEELS 14 X 24......................................................................................646 DRIVE TIRES AND WHEELS 16 X 25......................................................................................647 STEERING SYSTEM.........................................................................................................649 STEER AXLE AND ATTACHING PARTS......................................................................................652 STEER CYLINDER......................................................................................................654 STEER AXLE HUB ASSEMBLY.............................................................................................656 STEER AXLE SPINDLE ASSEMBLY.........................................................................................658 STEERING HOSES......................................................................................................660 STEERING VALVE AND ATTACHING PARTS..................................................................................662 STEER COLUMN ASSEMBLY...............................................................................................664 STEERING COLUMN.....................................................................................................666 STEER TIRES AND WHEELS 14 X 24......................................................................................668 STEER TIRES AND WHEELS 16 X 25......................................................................................669 STEERING CONTROL UNIT ASSEMBLY......................................................................................670 BRAKE SYSTEM............................................................................................................673 BRAKE SYSTEM........................................................................................................676 BRAKE PEDAL AND LINKAGE.............................................................................................680 BRAKE PEDAL ASSEMBLY................................................................................................682 BRAKE VALVE AND ATTACHING PARTS.....................................................................................684 HYDRAULIC SYSTEM........................................................................................................687 HYDRAULIC SUPPLY AND RETURN PAGE 1 OF 2 (→ S/N G008E01562J) .......................................................690 HYDRAULIC SUPPLY AND RETURN PAGE 2 OF 2 (→ S/N G008E01562J) .......................................................692 HYDRAULIC SUPPLY AND RETURN PAGE 1 OF 2 (S/N G008E01563J →) .......................................................696 HYDRAULIC SUPPLY AND RETURN PAGE 2 OF 2 (S/N G008E01563J →) .......................................................698 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS.........................................................................702 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS PAGE 1 OF 3 (S/N G008E01611K →) .......................................704 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS PAGE 2 OF 3 (S/N G008E01611K →) .......................................706 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS PAGE 3 OF 3 (S/N G008E01611K →) .......................................708 HYDRAULIC CONTROL VALVE ASSEMBLY....................................................................................710 HYDRAULIC CONTROL VALVE TILT SECTION ASSEMBLY.......................................................................712 HYDRAULIC CONTROL VALVE LIFT SECTION ASSEMBLY, RH...................................................................714 HYDRAULIC CONTROL VALVE LIFT SECTION ASSEMBLY, LH...................................................................716 HYDRAULIC CONTROL VALVE AUXILIARY SECTION ASSEMBLY..................................................................718 HYDRAULIC CONTROL VALVE HIC, MID-INLET BLOCK ASSEMBLY...............................................................720 HYDRAULIC CONTROL VALVE HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY.......................................................722 HYDRAULIC TANK......................................................................................................724 GEAR PUMP ASSEMBLY..................................................................................................726 TILT CYLINDERS AND ATTACHING PARTS..................................................................................728 TILT CYLINDER 6 AND 15 DEG FWD/10 DEG BACK..........................................................................730 TILT CYLINDER 6 DEG FWD/6 DEG BACK..................................................................................731 LIFT ACCUMULATOR AND ATTACHING PARTS................................................................................732 HYDRAULIC LEVERS TWO-LEVER CONTROL PANEL............................................................................734 HYDRAULIC LEVERS THREE-LEVER CONTROL PANEL..........................................................................736 HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL - WITH CLAMPING ..........................................................738 HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL - WITHOUT CLAMPING .......................................................740 AUTOMATIC GREASING SYSTEM PAGE 1 OF 4...............................................................................742 AUTOMATIC GREASING SYSTEM PAGE 2 OF 4...............................................................................744 AUTOMATIC GREASING SYSTEM PAGE 3 OF 4...............................................................................746 AUTOMATIC GREASING SYSTEM PAGE 4 OF 4...............................................................................748 AUTOMATIC GREASING PUMP.............................................................................................750 AUTOMATIC GREASING PUMP.............................................................................................752 BLOCK ASSEMBLY, TWIN 7-PORT WITH METERING UNITS NUMBER 4 AND 8......................................................754 BLOCK ASSEMBLY, TWIN 12-PORT WITH METERING UNITS NUMBER 3, 8, AND 10................................................755 JOYSTICK ASSEMBLY FORK LIFT TRUCK...................................................................................758 HYDRAULIC CONTROLS JOYSTICK - FORK LIFT TRUCK ......................................................................760 Mast-Two Stage Limited Free-Lift........................................................................................763 MAST OUTER MAST AND MAIN LIFT.......................................................................................766 MAST INNER MAST.....................................................................................................770 MAIN LIFT CYLINDER H550.............................................................................................774 MAIN LIFT CYLINDER H650-700.........................................................................................776 MAST INSTALLATION...................................................................................................779 HEADER HOSES AND ATTACHING PARTS....................................................................................780 MONO MAST...............................................................................................................785 MAST ASSEMBLY.......................................................................................................788 LIFT CYLINDER ATTACHING PARTS.......................................................................................790 LIFT CYLINDER ASSEMBLY..............................................................................................792 HEADER HOSES AND ATTACHING PARTS....................................................................................794 MAST INSTALLATION...................................................................................................796 Attachments.............................................................................................................797 CARRIAGE STANDARD PIN TYPE..........................................................................................800 CARRIAGE DUAL FUNCTION SIDE-SHIFT FORK POSITIONER...................................................................802 CARRIAGE APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER.............................................................804 CARRIAGE APRON TYPE, SIDE-SHIFT WITHOUT FORK POSITIONER - MONO MAST ................................................808 CARRIAGE APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER - SHEET 1 OF 2 ................................................812 CARRIAGE APRON TYPE, SIDE-SHIFT WITH FORK POSITIONER - SHEET 2 OF 2 ................................................816 CARRIAGE HYDRAULICS STANDARD PIN TYPE...............................................................................820 CARRIAGE HYDRAULICS DUAL FUNCTION SIDE-SHIFT FORK POSITIONER........................................................824 COIL RAM AND ATTACHING PARTS PIN TYPE FORKS.........................................................................828 COIL RAM AND ATTACHING PARTS HOOK TYPE FORKS........................................................................829 FORKS DUAL FUNCTION SIDE-SHIFT FORK POSITIONER......................................................................830 FORKS PIN TYPE WITH BOTTOM HOOKS....................................................................................831 FORK GUIDE ASSEMBLY.................................................................................................832 FORK GUIDE LOCK.....................................................................................................833 SIDE-SHIFT AND FORK POSITIONER CYLINDER SHORT CYLINDER - H550 ......................................................834 SIDE-SHIFT AND FORK POSITIONER CYLINDER SHORT CYLINDER - H650-700 ..................................................836 SIDE-SHIFT AND FORK POSITIONER CYLINDER LONG CYLINDER - H550 .......................................................838 SIDE-SHIFT AND FORK POSITIONER CYLINDER LONG CYLINDER - H650-700 ...................................................840 DIRECTIONAL CONTROL VALVE ASSEMBLY TWO-SECTION - STANDARD PIN-TYPE CARRIAGES .......................................842 DIRECTIONAL CONTROL VALVE ASSEMBLY THREE-SECTION - APRON AND DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES ....843 DIRECTIONAL CONTROL VALVE ASSEMBLY FOUR-SECTION - DUAL FUNCTION SIDE-SHIFT FORK POSITIONER CARRIAGES ...............844 FORK POSITIONER CYLINDER ASSEMBLY...................................................................................845 OPTIONS.................................................................................................................847 BLOCK HEATER 120 VOLT - TIER III ENGINE ............................................................................850 BLOCK HEATER 120 VOLT - TIER IV INTERIM ENGINE .....................................................................851 BLOCK HEATER 240 VOLT - TIER III ENGINE ............................................................................852 BLOCK HEATER 240 VOLT - TIER IV INTERIM ENGINE .....................................................................853 MIRRORS.............................................................................................................854 MUDFLAPS FRONT......................................................................................................855 MUDFLAPS REAR.......................................................................................................856 EMPTY SEAT ENGINE SHUTDOWN..........................................................................................857 TILT INDICATOR......................................................................................................858 LIFTING EYES 2745 MM, 3050 MM, AND 3655 MM MAST LIFT HEIGHTS........................................................859 LIFTING EYES 4265 MM AND GREATER MAST LIFT HEIGHTS..................................................................860 OPTIONAL MOUNTING EQUIPMENT (HANDLE)................................................................................861 START AID...........................................................................................................862 DC-DC CONVERTER AND ATTACHING PARTS.................................................................................863 SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB........................................................................864 CAB RECIRCULATING FAN CLOSED CAB ONLY...............................................................................865 MAP READING LIGHT CLOSED CAB ONLY...................................................................................866 RAIN TOP OPEN CAB ONLY..............................................................................................867 STORAGE BOX.........................................................................................................868 TRAINING SEAT.......................................................................................................869 ELECTRIC HORN.......................................................................................................870 CAB SUNSHADE TOP....................................................................................................871 CAB SUNSHADE REAR...................................................................................................872 AIR HORN............................................................................................................874 FIELD CONVERSION KITS...................................................................................................877 LOUVER - HEAVY DUTY AIRCO...........................................................................................880 ACCUMULATOR KIT TURBO LUBE SYSTEM...................................................................................880 PARK BRAKE KITS.....................................................................................................880 TELEMETRY KITS......................................................................................................880 NUMERICAL INDEX.........................................................................................................881
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