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Hyster HR45-27 HR45-31 HR45-40S HR45-36L HR45-40LS HR45LSX (C227) Parts Manual – PDF DOWNLOAD
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Hyster HR45-27 HR45-31 HR45-40S HR45-36L HR45-40LS HR45LSX (C227) Parts Manual – PDF DOWNLOAD
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Description
Hyster HR45-27 HR45-31 HR45-40S HR45-36L HR45-40LS HR45LSX (C227) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster HR45-27 HR45-31 HR45-40S HR45-36L HR45-40LS HR45LSX (C227) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster HR45-27 HR45-31 HR45-40S HR45-36L HR45-40LS HR45LSX (C227) Parts Manual – PDF DOWNLOAD
Frame......................................................................................... 21 FRAME..................................................................................... 24 COUNTERWEIGHT............................................................................. 25 CAB SUPPORT AND COVERS.................................................................... 26 LEFT HAND SIDE BOX........................................................................ 28 LIGHTS AND MIRROR......................................................................... 30 ENGINE COMPARTMENT COVER HR45LSX.......................................................... 32 MOVING CAB SUPPORT HR45LSX................................................................ 34 BOOM LIMIT SWITCH HR45LSX................................................................. 36 SLIDING AXLES HR45LSX..................................................................... 38 LIMIT SWITCH HR45LSX...................................................................... 40 CAB RAILS SLIDING CAB - HR45LSX .......................................................... 42 DENIZET CABIN................................................................................. 43 VENTILATION CAB........................................................................... 46 VENTILATION CAB - HR45LSX ................................................................ 48 FLOOR PLATES AND COVERS................................................................... 50 DOORS AND STORAGE COVERS.................................................................. 54 CABIN GLASS AND WIPERS.................................................................... 56 SEAT...................................................................................... 58 PEDAL ARRANGEMENT......................................................................... 60 INSTRUMENT PANEL AND DASH................................................................. 62 INSTRUMENT PANEL AND DASH HR45LSX......................................................... 66 FUSE PLATES............................................................................... 70 FUSE PLATES HR45LSX....................................................................... 72 ENGINE(S)..................................................................................... 75 COOLING SYSTEM............................................................................ 80 COOLING SYSTEM HR45LSX.................................................................... 82 ENGINE COOLING SYSTEM..................................................................... 84 ENGINE INTAKE COOLING..................................................................... 86 ENGINE INTAKE COOLING HR45LSX............................................................. 88 ENGINE RADIATOR........................................................................... 90 ENGINE RADIATOR HR45LSX................................................................... 92 ENGINE RADIATOR CONNECTIONS............................................................... 93 HYDRAULIC RADIATOR........................................................................ 94 HYDRAULIC RADIATOR CONNECTIONS............................................................ 95 TRANSMISSION COOLING CONNECTIONS.......................................................... 97 FAN CONTROL VALVE......................................................................... 98 OIL FILTER CIRCUT.........................................................................100 ENGINE ATTACHING PARTS....................................................................102 ENGINE ATTACHING PARTS HR45LSX............................................................104 ENGINE COMPONENTS.........................................................................106 EXHAUST...................................................................................108 EXHAUST HR45LSX...........................................................................110 AIR FILTER................................................................................112 AIR FILTER HR45LSX........................................................................114 MAIN PUMP ATTACHING PARTS.................................................................116 HYDRAULIC PUMPS...........................................................................118 FRONT ENGINE SUPPORT......................................................................120 LIFTING BRACKET...........................................................................121 FLYWHEEL HOUSING..........................................................................122 FLYWHEEL..................................................................................124 TORQUE CONVERTER OIL COOLER...............................................................125 CYLINDER BLOCK............................................................................126 CYLINDER BLOCK PLUMBING...................................................................128 CYLINDER HEAD.............................................................................130 CYLINDER LINER............................................................................132 PISTON AND CONNECTING ROD.................................................................134 PISTON COOLING NOZZLE.....................................................................136 VALVE COVER...............................................................................137 ROCKER LEVERS.............................................................................138 FRONT GEAR COVER..........................................................................140 FRONT DRIVE TRAIN.........................................................................142 GEAR HOUSING..............................................................................143 IDLER GEAR................................................................................144 VIBRATION DAMPER..........................................................................146 CRANKSHAFT................................................................................147 CRANKSHAFT MAIN BEARINGS..................................................................148 CAMSHAFT..................................................................................149 CAM FOLLOWER LEVERS.......................................................................150 OIL FILLER AND HAND COVERS................................................................152 OIL PAN...................................................................................154 OIL PUMP AND ATTACHING PARTS..............................................................156 OIL FILTER AND COOLER HEAD................................................................158 OIL FILTER CARTRIDGE......................................................................160 OIL COOLER WATER PLUMBING.................................................................161 DRIVE PULLEY WATER PUMP...................................................................162 THERMOSTAT HOUSING........................................................................164 THERMOSTAT................................................................................166 WATER PUMP................................................................................168 RADIATOR PLUMBING.........................................................................170 CORROSION RESISTER........................................................................172 TURBOCHARGER..............................................................................174 TURBOCHARGER PLUMBING.....................................................................176 DRIVE PULLEY AIR COMPRESSOR...............................................................178 INTAKE MANIFOLD...........................................................................180 EXHAUST MANIFOLD..........................................................................182 AIR INLET CONNECTION......................................................................183 EXHAUST OUTLET CONNECTION.................................................................184 AIR TRANSFER CONNECTION...................................................................186 BREATHER PLUMBING.........................................................................188 INTAKE CONNECTOR..........................................................................189 COOLANT HEATER STARTING AID...............................................................190 FUEL SYSTEM...................................................................................191 FUEL CIRCUIT..............................................................................194 FUEL PUMP DRIVE...........................................................................196 FUEL INJECTOR.............................................................................197 FUEL PUMP ASSEMBLY........................................................................198 FUEL PUMP PLUMBING........................................................................202 FUEL PUMP INLET FITTINGS..................................................................204 FUEL PUMP COUPLING........................................................................205 FUEL FILTER AND WATER SEPARATOR...........................................................206 ELECTRICAL SYSTEM.............................................................................209 BATTERIES.................................................................................214 STARTER MOTOR.............................................................................216 ALTERNATOR AND MOUNTING...................................................................218 WIRING ACCESSORIES........................................................................220 ENGINE CONTROL SYSTEM.....................................................................222 ELECTRICAL ACCESSORIES....................................................................224 WIRE HARNESSES............................................................................225 WIRE HARNESS HYDRAULICS...................................................................226 WIRE HARNESS CAB AND SIDE CONSOLE.........................................................228 ELECTRICAL SCHEMATIC BATTERIES, ENGINE STARTING, ALTERNATOR CHARGE........................230 ELECTRICAL SCHEMATIC IGNITION, ENGINE STARTING............................................232 ELECTRICAL SCHEMATIC CAB GROUND...........................................................234 ELECTRICAL SCHEMATIC FUSES CAB AFTER IGNITION.............................................236 ELECTRICAL SCHEMATIC CUMMINS QSM11 ENGINE.................................................238 ELECTRICAL SCHEMATIC CUMMINS M11 ENGINE...................................................240 ELECTRICAL SCHEMATIC ENGINE, TRANSMISSION, BRAKE WARNING LIGHT............................242 ELECTRICAL SCHEMATIC TRANSMISSION WARNING LIGHT...........................................244 ELECTRICAL SCHEMATIC ENGINE STOP, PARKING BRAKE...........................................246 ELECTRICAL SCHEMATIC TRANSMISSION.........................................................248 ELECTRICAL SCHEMATIC TE27 TRANSMISSION - SHEET 1 0F 2 ....................................250 ELECTRICAL SCHEMATIC TE27 TRANSMISSION - SHEET 2 OF 2 ....................................252 ELECTRICAL SCHEMATIC FRONT OUTRIGGER OPTION - SHEET 1 OF 2 ...............................254 ELECTRICAL SCHEMATIC FRONT OUTRIGGER OPTION - SHEET 2 OF 2 ...............................256 ELECTRICAL SCHEMATIC BLINKERS AND WARNING LIGHT...........................................258 ELECTRICAL SCHEMATIC PARKING LIGHT, STOP LIGHT............................................260 ELECTRICAL SCHEMATIC LOW BEAM, HIGH BEAM AND HORN.........................................262 ELECTRICAL SCHEMATIC REVERSE LIGHT........................................................264 ELECTRICAL SCHEMATIC SLIDING CAB OPTION...................................................266 ELECTRICAL SCHEMATIC SLIDING CAB, SPREADER LEVELING, BOOM HOIST UP........................268 ELECTRICAL SCHEMATIC CHASSIS, SPREADER, BOOM WORK LIGHTS..................................270 ELECTRICAL SCHEMATIC CAB WORK LIGHT AND CHASSIS ROTATION BEACON...........................272 ELECTRICAL SCHEMATIC FRONT WINDSHEILD WIPER...............................................274 ELECTRICAL SCHEMATIC CEILING LIGHT - REAR AND ROOF WINDSHIELD WIPER ......................276 ELECTRICAL SCHEMATIC RADIO 24V/12V CONVERTER..............................................278 ELECTRICAL SCHEMATIC CAB AIR CONDITIONING - SHEET 1 OF 2 .................................280 ELECTRICAL SCHEMATIC CAB AIR CONDITIONING - SHEET 2 OF 2 .................................282 ELECTRICAL SCHEMATIC BOOM HOIST UP, TELESCOPING OUT, HOIST UP.............................284 ELECTRICAL SCHEMATIC COOLER, JOYSTICK HYDRAULIC FLOW, DEAD MAN............................286 ELECTRICAL SCHEMATIC STANDARD HYDRAULIC JOYSTICK..........................................288 ELECTRICAL SCHEMATIC QAN DISPLAY, IQAN ELECTRONIC UNIT POWER..............................290 ELECTRICAL SCHEMATIC SPREADER FLOW, SIDE-SHIFT ROTATION...................................292 ELECTRICAL SCHEMATIC BOOM TELESCOPE, BOOM HOIST...........................................294 ELECTRICAL SCHEMATIC BOOM REEL DRUM, HOIST CYLINDER SENSOR................................296 ELECTRICAL SCHEMATIC BOOM, SPREADER JOYSTICK..............................................298 ELECTRICAL SCHEMATIC HYDRAULIC STANDARD OVERRIDE SELECTOR.................................300 ELECTRICAL SCHEMATIC TOP PICK SPREADER ROTATION - SPREADER 40L HYDRAULIC FLOW ............302 ELECTRICAL SCHEMATIC TOP PICK SPREADER SIDE-SHIFT.........................................304 ELECTRICAL SCHEMATIC TOP PICK SPREADER TELESCOPE..........................................306 ELECTRICAL SCHEMATIC TOP PICK SPREADER CONTAINER SEATING..................................308 ELECTRICAL SCHEMATIC TOP PICK SPREADER CONTAINER LOCKING AND RELEASING - SHEET 1 OF 2 ....310 ELECTRICAL SCHEMATIC TOP PICK SPREADER CONTAINER LOCKING AND RELEASING - SHEET 2 OF 2 ....312 ELECTRICAL SCHEMATIC SPREADER LIGHTING....................................................314 ELECTRICAL SCHEMATIC SPREADER DAMPENING...................................................316 ELECTRICAL SCHEMATIC TOP PICK SPREADER TILT FUNCTION......................................318 ELECTRICAL SCHEMATIC Z1 CONTROLLERS.......................................................320 ELECTRICAL SCHEMATIC Z2 CONTROLLERS.......................................................322 TRANSMISSION..................................................................................325 CONVERTER HOUSING ASSEMBLY................................................................328 TRANSMISSION CASE AND REAR COVER..........................................................330 TRANSMISSION TURBINE SHAFT, STATOR SUPPORT, AND OIL BAFFLE...............................332 TRANSMISSION REGULATOR VALVE AND HYDRAULIC PUMP ARRANGEMENT...............................334 INPUT DRIVE GEARS.........................................................................336 TRANSMISSION PUMP ADAPTOR.................................................................337 TRANSMISSION PUMP DRIVE...................................................................338 TORQUE CONVERTER AND DRIVE PLATE..........................................................340 TRANSMISSION FORWARD CLUTCH...............................................................342 TRANSMISSION FORWARD, REVERSE AND SECOND, - AND THIRD OR FOURTH CLUTCH SHAFTS ............344 FIRST SPEED CLUTCH SHAFT..................................................................346 FIRST SPEED SHAFT AND IDLER GEAR..........................................................348 FIRST SPEED GEARS.........................................................................349 REVERSE AND SECOND CLUTCH.................................................................350 THIRD SPEED CLUTCH........................................................................352 THIRD SPEED GEARS.........................................................................354 FOURTH SPEED CLUTCH.......................................................................356 TRANSMISSION OUTPUT SHAFT.................................................................358 REMOTE OIL FILTER AND ADAPTER.............................................................360 REMOTE OIL FILTER AND ADAPTER HR45LSX.....................................................362 TRANSMISSION CONTROL VALVE ASSEMBLY.......................................................364 TRANSMISSION CONTROL VALVE MOUNTING.......................................................366 Drive Axle....................................................................................369 DRIVE AXLE CONNECTIONS....................................................................372 DRIVE SHAFT...............................................................................374 DRIVE AXLE PARTS..........................................................................376 STEERING SYSTEM...............................................................................379 STEER AXLE MOUNTING.......................................................................382 STEER AXLE................................................................................384 STEERING CONNECTIONS......................................................................386 STEERING CONNECTIONS HR45LSX..............................................................387 ANTI TIPPING SWITCH.......................................................................388 STEERING VALVE............................................................................389 STEERING VALVE HR45LSX....................................................................390 BRAKE SYSTEM..................................................................................391 BRAKE LINES AND FITTINGS..................................................................394 BRAKE LINES AND FITTINGS HR45LSX..........................................................396 PARK BRAKE VALVE..........................................................................398 PARK BRAKE ASSEMBLY HR45LSX...............................................................400 ACCUMULATOR...............................................................................402 BRAKE.....................................................................................404 BRAKE FILTER..............................................................................406 HYDRAULIC SYSTEM..............................................................................407 RESERVOIRS................................................................................410 OIL RESERVOIR CONNECTIONS.................................................................414 BRAKE COOLING SYSTEM......................................................................416 PILOT LINES HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS...............................418 PUMP SUCTION LINES........................................................................420 PUMP DRAIN LINES..........................................................................422 PUMP PRESSURE LINES.......................................................................423 LOAD SENSING CIRCUIT......................................................................424 TANK RETURN LINES HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS.........................426 TANK DRAIN LINES..........................................................................428 TANK RETURN LINES HR45LSX.................................................................430 DERRICKING LINES..........................................................................432 TELESCOPING CIRCUIT.......................................................................434 SPREADER SUPPLY LINES.....................................................................436 MOVING CAB LINES HR45LSX..................................................................438 PRIORITY VALVE ASSEMBLY...................................................................439 PRIORITY VALVE ASSEMBLY HR45LSX...........................................................440 PRIORITY VALVE AND FITTINGS...............................................................442 PRIORITY VALVE FLOW VALVES................................................................444 PRIORITY VALVE CAP........................................................................446 PRIORITY VALVE HARDWARE AND SEALS.........................................................447 FITTINGS FOR LIFT/TELESCOPING VALVE.......................................................448 HYDRAULIC FILTER..........................................................................449 HYDRAULIC FILTER HR45LSX..................................................................450 PRESSURE REGULATING VALVE FITTINGS HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS........451 PRESSURE REGULATING VALVE HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS.................452 TELESCOPING VALVE.........................................................................454 TELESCOPING VALVE DISTRIBUTOR SECTION VALVE...............................................456 TELESCOPING VALVE PILOT VALVE SECTION.....................................................458 TELESCOPING VALVE LOAD SENSING VALVE SECTION..............................................460 TELESCOPING VALVE PRIORITY VALVE SPOOL SECTION............................................462 MAIN PUMP.................................................................................464 SOLENOID VALVE ASSEMBLY HR45LSX...........................................................466 Boom..........................................................................................467 BOOM 9' 6'' JIB SECTION P1-P2.............................................................470 BOOM JIB SECTION - HR45LSX ...............................................................472 BOOM HEAD AND CYLINDERS...................................................................474 BOOM PIVOT BEARING........................................................................476 BOOM PIVOT BEARING HR45LSX................................................................478 CABLE SUPPORT.............................................................................480 TELESCOPING...............................................................................482 TELESCOPING HR45LSX.......................................................................484 DERRICKING................................................................................486 SLIDING BLOCKS............................................................................488 SLIDING BLOCKS HR45LSX....................................................................490 BOOM LIGHTS...............................................................................492 BOOM LIGHTS HR45LSX.......................................................................494 TELESCOPING VALVE.........................................................................496 DERRICKING VALVE..........................................................................498 DAMPENING VALVE...........................................................................500 HYDRAULIC DAMPENING CONNECTIONS...........................................................502 CABLE MOUNTING............................................................................504 CABLE MOUNTING HR45LSX....................................................................506 HYDRAULIC CONNECTING GROUP 5H 9' 6" BOOM..................................................508 HYDRAULIC CONNECTING GROUP HR45LSX........................................................512 Attachments...................................................................................515 SPREADER ATTACHMENT.......................................................................518 CARRIER ASSEMBLY MECHANICAL PILE SLOPE....................................................520 CARRIER ASSEMBLY POWER PILE SLOPE.........................................................522 WEAR PADS.................................................................................524 TWIST LOCK ASSEMBLY.......................................................................526 ROTATOR FRAME.............................................................................528 ROTATOR TRANSMISSION......................................................................529 ROTATOR MOTOR TRANSMISSION................................................................530 TRANSMISSION TELESCOPING MOTOR............................................................532 SIDE-SHIFT CHAIN..........................................................................534 EXTENSION CABLE CHAIN.....................................................................535 SIDE-SHIFT CYLINDER.......................................................................536 SPREADER WIRING...........................................................................537 CYLINDER POWER PILE SLOPE.................................................................538 THROTTLE CUT-OFF VALVE MECHANICAL PILE SLOPE..............................................540 THROTTLE CUT-OFF VALVE POWER PILE SLOPE...................................................542 ROTATOR VALVE.............................................................................544 ROTATOR BRAKE RELEASE VALVE...............................................................546 EXTENSION VALVE...........................................................................548 MAIN HYDRAULIC CIRCUIT MECHANICAL PILE SLOPE..............................................550 MAIN HYDRAULIC CIRCUIT POWER PILE SLOPE...................................................552 HYDRAULIC CIRCUIT ROTATOR.................................................................554 HYDRAULIC CIRCUIT TWISTLOCKS..............................................................556 HYDRAULIC CIRCUIT SIDE-SHIFT..............................................................557 HYDRAULIC CIRCUIT TELESCOPING.............................................................558 WORK LIGHTS SPREADER......................................................................560 Stabilizer....................................................................................561 STABILIZER MOUNTING HR45LSX...............................................................564 STABILIZER CYLINDER HR45LSX...............................................................566 HYDRAULIC CIRCUIT STABILIZER HR45LSX......................................................568 OPTIONS.......................................................................................571 DRIVE WHEEL EXTENSIONS....................................................................574 STEER WHEEL EXTENSIONS....................................................................576 STEER WHEEL EXTENSIONS 1800 X 33..........................................................578 TIRE AND WHEELS 1800 X 25.................................................................580 TIRE AND WHEELS 2100 X 25.................................................................582 TIRE AND WHEELS 1800 X 33.................................................................583 NUMERICAL INDEX...............................................................................585
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HYSTER HR45-27 HR45-31 HR45-40S HR45-36L HR45-40LS HR45LSX (C227) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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