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Hyster J30XNT J35XNT J40XNT (K160) Parts Manual – PDF DOWNLOAD
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Hyster J30XNT J35XNT J40XNT (K160) Parts Manual – PDF DOWNLOAD
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Description
Hyster J30XNT J35XNT J40XNT (K160) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster J30XNT J35XNT J40XNT (K160) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster J30XNT J35XNT J40XNT (K160) Parts Manual – PDF DOWNLOAD
Frame........................................................................................... 19 HOOD AND COUNTERWEIGHT COVER................................................................ 22 HOOD AND COUNTERWEIGHT COVER WITH RAPID CHARGE OPTION (→ 10/2013) ......................... 24 HOOD AND COUNTERWEIGHT COVER WITH RAPID CHARGE (10/2013 →) ................................ 28 SIDE PANELS................................................................................. 32 BATTERY TRAY OPTIONS DROP-IN................................................................ 34 BATTERY TRAY OPTIONS SIDE REMOVAL........................................................... 36 COUNTERWEIGHT............................................................................... 38 OVERHEAD GUARD.............................................................................. 40 OVERHEAD GUARD.............................................................................. 42 OVERHEAD GUARD.............................................................................. 44 OVERHEAD GUARD DRIVE-IN RACK (→ S/N K160N02485K) .......................................... 46 OVERHEAD GUARD DRIVE-IN RACK (S/N K160N02486K →) .......................................... 48 OVERHEAD GUARD WITH INBOARD TAIL LIGHTS (→ 10/2013) ....................................... 50 COWL MOUNT.................................................................................. 52 COWL MOUNT.................................................................................. 54 DASH AND STEERING COLUMN COVERS FIXED COLUMN................................................ 56 DASH AND STEERING COLUMN COVERS TELESCOPIC COLUMN........................................... 58 FLOOR PLATES................................................................................ 60 LABELS EXTERIOR............................................................................. 62 LABELS INTERIOR............................................................................. 64 LABELS HYDRAULIC CONTROL FUNCTIONS.......................................................... 66 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - WITH BOLT IN SENSOR ...................... 68 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR ...................... 70 SEAT FULL SUSPENSION - SHEET 1 0F 2 ........................................................ 72 SEAT FULL SUSPENSION - SHEET 2 OF 2 ........................................................ 76 ARMREST SLIDER ASSEMBLY..................................................................... 78 ARMREST SLIDER ASSEMBLY..................................................................... 80 STATIC STRAP................................................................................ 82 LOAD BACKREST EXTENSION..................................................................... 84 FORKS....................................................................................... 86 FORKS OPTIONAL.............................................................................. 88 ELECTRICAL SYSTEM............................................................................... 89 ELECTRICAL ARRANGEMENT...................................................................... 94 ELECTRICAL ARRANGEMENT...................................................................... 96 CONTROLLERS.................................................................................100 CONTROLLER HOIST AND FAN ASSEMBLY (→ 10/2013) .............................................104 CONTROLLER HOIST AND FAN ASSEMBLY (10/2013 →) .............................................106 CONTROLLER TRACTION AND FAN ASSEMBLY (→ 10/2013) ..........................................108 CONTROLLER TRACTION AND FAN ASSEMBLY (10/2013 →) ..........................................110 BATTERY CONNECTOR AND CABLE ASSEMBLY WITHOUT RAPID CHARGE OPTION............................112 BATTERY CONNECTOR AND CABLE ASSEMBLY WITH RAPID CHARGE OPTION (→ 10/2013) .................114 BATTERY CONNECTOR AND CABLE ASSEMBLY WITH RAPID CHARGE AND E-STEERING (10/2013 →) .........116 DISPLAY.....................................................................................117 AUXILIARY KEY SWITCH ASSEMBLY...............................................................118 FUSE PANEL ASSEMBLY.........................................................................120 CONTACTOR E.................................................................................122 CONTACTOR EE................................................................................124 TILT SENSOR GROUP...........................................................................126 MINI-LEVER CONTROLS 3 FUNCTION..............................................................128 MINI-LEVER CONTROLS 4 FUNCTION..............................................................132 LIGHTS WITH STANDARD OVERHEAD GUARD.........................................................136 LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD....................................................138 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS (→ 10/2013) ...........140 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS (10/2013 →) ...........141 WIRE HARNESS RH LIGHTS - STANDARD OPTION WITH DRIVE-IN RACK (→ 10/2013) ..................142 WIRE HARNESS RH LIGHTS - STANDARD OPTION WITH DRIVE-IN RACK (10/2013 →) ..................144 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS (→ 10/2013) ...............146 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS (10/2013 →) ...............148 WIRE HARNESS RH LIGHTS - FREEZER OPTION WITH DRIVE-IN RACK (→ 10/2013) ...................150 WIRE HARNESS RH LIGHTS - FREEZER OPTION WITH DRIVE-IN RACK (10/2013 →) ...................152 WIRE HARNESS MAIN WITH MANUAL HYDRAULICS - PAGE 1 OF 2 (→ 10/2013) .......................154 WIRE HARNESS MAIN WITH MANUAL HYDRAULICS - PAGE 2 OF 2 (→ 10/2013) .......................158 WIRE HARNESS MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER - SHEET 1 OF 2 (10/2013 →) .....162 WIRE HARNESS MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER - SHEET 2 OF 2 (10/2013 →) .....166 WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS - PAGE 1 OF 2 (→ 10/2013) ......................170 WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS - PAGE 2 OF 2 (→ 10/2013) ......................174 WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER - SHEET 1 OF 2 (10/2013 →) ....178 WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER - SHEET 2 OF 2 (10/2013 →) ....182 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD (→ 10/2013) .......................................186 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD (10/2013 →) .......................................188 WIRE HARNESS LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD (→ 10/2013) .........................190 WIRE HARNESS LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD (10/2013 →) .........................192 WIRE HARNESS MANUAL INTERLOCK...............................................................194 WIRE HARNESS MANUAL HYDRAULICS..............................................................195 WIRE HARNESS HYDRAULIC FLUID LEVEL AND PRESSURE.............................................196 WIRE HARNESS SYNCHRONOUS STEERING...........................................................197 WIRE HARNESS STEER UNIT.....................................................................198 WIRE HARNESS STEER COLUMN...................................................................199 WIRE HARNESS 12 VOLT OUTLET (→ PENDING PER ECN 13416125) ..................................200 WIRE HARNESS 12 VOLT OUTLET (PENDING PER ECN 13416125 →) ..................................202 WIRE HARNESS DC/DC CONVERTER................................................................204 WIRE HARNESS AUXILIARY PLUG.................................................................205 DRIVE UNIT......................................................................................207 DRIVE UNIT ASSEMBLY.........................................................................210 TRACTION MOTOR ASSEMBLY.....................................................................212 TRANSMISSION COVER AND BRAKE DISCS..........................................................214 TRANSMISSION HOUSING........................................................................216 DRIVE TIRE AND WHEEL ASSEMBLY CUSHION.......................................................218 DRIVE TIRE AND WHEEL ASSEMBLY PNEUMATIC - WATTS ............................................219 DRIVE TIRE AND WHEEL ASSEMBLY PNEUMATIC - MONARCH ..........................................220 STEERING SYSTEM.................................................................................221 STEER AXLE MOUNTING.........................................................................224 STEER AXLE ASSEMBLY.........................................................................226 STEERING WHEEL AND COLUMN FIXED.............................................................229 STEERING WHEEL AND COLUMN TELESCOPIC........................................................230 STEERING COLUMN ASSEMBLY FIXED - =>10/2013 .................................................231 STEERING COLUMN ASSEMBLY FIXED - 10/2013=> .................................................232 STEERING COLUMN ASSEMBLY TELESCOPIC - =>10/2013 ............................................234 STEERING COLUMN ASSEMBLY TELESCOPIC - 10/2013=> ............................................235 STEERING HAND PUMP ASSEMBLY.................................................................236 STEERING ACCUMULATOR........................................................................238 STEER TIRE AND WHEEL ASSEMBLY CUSHION.......................................................239 STEER TIRE AND WHEEL ASSEMBLY PNEUMATIC - WATTS ............................................240 STEER TIRE AND WHEEL ASSEMBLY PNEUMATIC - MONARCH ..........................................241 BRAKE/ACCELERATOR SYSTEM........................................................................243 BRAKE PEDAL LINKAGE.........................................................................246 MASTER CYLINDER.............................................................................248 PARKING BRAKE RELEASE.......................................................................250 ACCELERATOR PEDAL STANDARD..................................................................252 ACCELERATOR PEDAL MONOTROL..................................................................254 HYDRAULIC SYSTEM................................................................................257 HYDRAULIC POWER UNIT INSTALLATION...........................................................260 HYDRAULIC PUMP AND MOTOR ASSEMBLY...........................................................262 HYDRAULIC MOTOR.............................................................................264 HYDRAULIC PUMP..............................................................................266 HYDRAULIC TANK ASSEMBLY WITH FILTER.........................................................268 HYDRAULIC FILTER HOUSING....................................................................270 HYDRAULIC HOSES AND FITTINGS SUPPLY AND RETURN..............................................272 HYDRAULIC HOSES AND FITTINGS STEERING.......................................................274 HYDRAULIC HOSES AND FITTINGS AUXILIARY HOSES................................................276 HYDRAULIC HOSE MAST.........................................................................278 HYDRAULIC CONTROLS ELECTRO-HYDRAULIC........................................................280 CONTROL VALVE ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION .........................................282 INLET SECTION ELECTRO-HYDRAULIC CONTROL VALVE...............................................284 LIFT/TILT SECTION ELECTRO-HYDRAULIC CONTROL VALVE...........................................286 TIE RODS ELECTRO-HYDRAULIC CONTROL VALVE....................................................288 HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL)................................................290 HYDRAULIC CONTROLS MANUAL...................................................................292 CONTROL VALVE MANUAL - 3 AND 4 FUNCTION (→ 10/2011) ......................................296 HYDRAULIC CONTROL VALVE MANUAL - 3 AND 4 FUNCTION (10/2011 →) ............................300 INLET SECTION MANUAL HYDRAULIC CONTROL VALVE................................................304 LIFT/TILT/AUXILIARY SECTION MANUAL HYDRAULIC CONTROL VALVE..................................306 OUTLET SECTION MANUAL HYDRAULIC CONTROL VALVE...............................................308 TIE RODS MANUAL HYDRAULIC CONTROL VALVE.....................................................309 POSITIONER SENSOR MANUAL HYDRAULIC CONTROL VALVE............................................310 MAST/TILT CYLINDER INSTALLATION.............................................................312 TILT CYLINDER ASSEMBLY......................................................................314 Mast-Two Stage Limited Free-Lift................................................................317 MAST ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661............................................320 LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661...................................324 CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661........................................328 HEADER HOSE ASSEMBLY TWO STAGE LMITED FREE-LIFT - C661 .....................................330 Mast-Three Stage Full Free-Lift.................................................................333 MAST ASSEMBLY THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER ............336 MAIN LIFT ASSEMBLY THREE STAGE FULL FREE LIFT - C662........................................338 FREE LIFT ASSEMBLY THREE STAGE FULL FREE LIFT - C662........................................342 MAIN LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT - C662...............................344 FREE LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT - C662...............................348 CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT - C662.........................................350 HEADER HOSE ASSEMBLY THREE STAGE FULL FREE-LIFT - C662 (→ 12/2012) ......................352 HEADER HOSE ASSEMBLY THREE STAGE FULL FREE-LIFT - C662 (12/2012 →) ......................356 Mast-Two Stage Full Free-Lift...................................................................359 MAST ASSEMBLY TWO STAGE FULL FREE LIFT - C663...............................................362 MAIN LIFT ASSEMBLY TWO STAGE FULL FREE LIFT - C663..........................................364 FREE LIFT ASSEMBLY TWO STAGE FULL FREE LIFT - C663..........................................366 MAIN LIFT CYLINDER LH TWO STAGE FULL FREE LIFT - C663.......................................368 MAIN LIFT CYLINDER RH TWO STAGE FULL FREE- LIFT - C663......................................370 FREE LIFT CYLINDER ASSEMBLY TWO STAGE FULL FREE LIFT - C663.................................372 CARRIAGE ASSEMBLY TWO STAGE FULL FREE- LIFT.................................................374 HEADER HOSE ASSEMBLY TWO-STAGE FULL FREE-LIFT - C663 .......................................376 MAST-FOUR STAGE FULL FREE-LIFT..................................................................379 OUTER MAST FOUR STAGE FULL FREE-LIFT........................................................382 OUTER INTERMEDIATE MAST MAIN LIFT - FOUR STAGE FULL FREE-LIFT ..............................386 INNER INTERMEDIATE MAST FOUR STAGE FULL FREE-LIFT...........................................390 INNER MAST FREE-LIFT - FOUR STAGE FULL FREE-LIFT ...........................................394 MAIN LIFT CYLINDER RIGHT HAND - FOUR STAGE FULL FREE-LIFT ..................................398 MAIN LIFT CYLINDER LEFT HAND - FOUR STAGE FULL FREE-LIFT ...................................402 FREE-LIFT CYLINDER FOUR STAGE FULL FREE-LIFT................................................406 LIFT CHAINS FOUR STAGE FULL FREE-LIFT.......................................................409 FREE-LIFT HOSE FOUR STAGE FULL FREE-LIFT....................................................411 LOWERING CONTROL VALVE FOUR STAGE FULL FREE-LIFT............................................413 LOAD BACKREST...............................................................................414 CARRIAGE SIX ROLLER - FOUR STAGE FULL FREE-LIFT ............................................416 HEADER HOSES THREE AND FOUR FUNCTION........................................................418 HOSE ATTACHING PARTS THREE FUNCTION - FOUR STAGE FULL FREE-LIFT ............................420 HOSE ATTACHING PARTS FOUR FUNCTION - FOUR STAGE FULL FREE-LIFT .............................424 INTEGRAL SIDE-SHIFT CARRIAGE FOUR STAGE FULL FREE-LIFT......................................428 INTEGRAL SIDE-SHIFT HYDRAULIC HOSE FOUR STAGE FULL FREE-LIFT................................430 OPTIONS.........................................................................................433 AUDIBLE ALARMS..............................................................................436 DC/DC CONVERTER WITHOUT AUXILIARY PLUG HARNESS..............................................438 DC/DC CONVERTER WITH AUXILIARY PLUG HARNESS.................................................440 IMPACT SENSOR...............................................................................442 MIRROR PANORAMIC - WITH STANDARD OVERHEAD GUARD ............................................444 MIRROR PANORAMIC - WITH LOW-PROFILE OVERHEAD GUARD .........................................446 DUAL MIRRORS REAR VIEW - WITH DRIVE-IN RACK ................................................447 DUAL MIRRORS REAR VIEW......................................................................448 REVERSE HANDLE..............................................................................450 CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE LIFT - C661 - INTEGRAL SIDE-SHIFT .................452 CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT - C662 - INTEGRAL SIDE-SHIFT ..................454 CARRIAGE ASSEMBLY TWO STAGE FULL FREE LIFT - C663 - INTEGRAL SIDE-SHIFT ....................456 TRACTION SPEED LIMITER STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES...........................458 INTEGRAL SIDE-SHIFT FORK POSITIONER - 3 FFL ................................................460 FORK POSITIONER ASSEMBLY....................................................................462 INTEGRAL SIDE-SHIFT CYLINDER................................................................464 AUXILIARY TUBE EXTENSIONS TWO-STAGE LIMITED FREE-LIFT.......................................466 AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT................................468 REAR REFLECTORS.............................................................................470 STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT...................................................472 DOME LIGHT..................................................................................474 FRONT WORK AND MARKER LIGHTS................................................................475 INBOARD REAR LIGHTS.........................................................................476 FIRE EXTINGUISHER...........................................................................478 FIELD CONVERSION KITS...........................................................................479 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE LIFT......................................482 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE LIFT.....................................483 HEADER HOSE CONVERSTION KITS TWO STAGE FULL FREE LIFT.......................................484 ADD-ON OPTION KITS LIGHT KITS...............................................................484 ADD ON OPTIONS FORK POSITIONER..............................................................485 ADD ON TELEMETRY KITS.......................................................................485 ADD-ON OPTION KITS..........................................................................485 HYDRAULIC VALVE CONVERSION KIT..............................................................486 TILT CYLINDER CONVERSION KITS...............................................................487 DIRECTION CONTROL CONVERSION KITS...........................................................487 AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT....................................487 AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT.............................487 NUMERICAL INDEX.................................................................................489
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HYSTER J30XNT J35XNT J40XNT (K160) PARTS MANUAL – PDF DOWNLOAD:
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