Hyster J40-50-60-65XM (A216) Electric Parts Manual – PDF DOWNLOAD

Description

Hyster J40-50-60-65XM (A216) Electric Parts Manual – PDF DOWNLOAD

DESCRIPTION:

Hyster J40-50-60-65XM (A216) Electric Parts Manual – PDF DOWNLOAD

HOW ТО USE ТНЕ ILLUSTRATED PARTS MANUAL:

• This Parts manual describes and illustrates assemblies, subassemblies and detail parts needed for service replacement.
• The different constructions are indicated Ьу keys, symbols and footnotes.

WHEN ТНЕ PART NUMBER AND ТНЕ NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. USE: Determine the function and application of
the part required. Turn to the lllustrated Contents
page immediately behind the front cover, and
select the most appropriate агеа.
2. Use the Section lndex to determine the assemЫy
which would normally contain the part required.
Then locate the part оп the assemЫy breakdown
page.
WHEN ТНЕ PART NUMBER IS NOT KNOWN AND
ТНЕ NEXT HIGHER ASSEMBLY IS KNOWN:
з. Determine the assemЫy the required part is used
оп. Turn to the ТаЫе of Contents page immediately
following the lllustrated Contents.
4. Locate the assemЫy the required part is used оп
and turn to the page indicated for that assemЫy.
Proceed then to locate the part оп the assemЫy
breakdown page.
WHEN ТНЕ PART NUMBER IS KNOWN:
5. Use the Numerical lndex to find the part number.
Turn to the Figure listed and locate the part as
indicated Ьу the reference number.

GENERAL:
The Assembly Breakdowns include part
numbers, description, quantities required,
keys and footnotes to help in selecting the
correct parts.
6. Keys are used to show effective serial
numbers for two or more similar assemblies,
RH and LH assembly parts, etc. Select the
appropriate key, “А”, “В”, “С”, or ” D” and
the corresponding quantity column to find
the required parts.
7. Indented descriptions under “Name of Part” are
used to indicate sub parts of assemblies. А
major assembly is not indented. Parts under
the first, second, or third indent are sub-parts
of the major assembly shown above them.

TABLE OF CONTENTS:

Hyster J40-50-60-65XM (A216) Electric Parts Manual – PDF DOWNLOAD

1 Frame 5
2 Drive Axle 23
3 Steering 31
4 Brake/Accelerator 51
5 Electrical 61
6 Hydraulic 99
7 Two-Stage Limited Free-Lift 127
8 Three-Stage Full Free-Lift 145
9 Two-Stage Full Free-Lift 171
1 о Optional Equipment 195
11 Numerical lndex 211
ACCELERATOR (Figure 33) Page 58
в
BACKUP ALARM (Figure 121) Page 209
ВАТТЕRУ CONNECTOR ASSEMBLY (Figure 50) Page 90
BRAKE (Figure 31) Page 54
BRAKE AND BACK-UP LIGHT (Figure 115) Page 202
BRAKE PEDAL LINКAGE (Figure 29) Page 52
с
CARRIAGE (FOUR ROLLER) (Figure 105)
ТWO-STAGE FULL FREE-LIFT MAST Page 184
CARRIAGE (FOUR ROLLER) (Figure 80)
ТWO-STAGE LIMITED FREE-LIFТ MAST Page 136
CARRIAGE (SIX ROLLER) (Figure 106}
ТWO-STAGE FULL FREE-LIFT MAST Page 185
CARRIAGE (SIX ROLLER) (Figure 81)
ТWO-STAGE L\MITED FREE-LIFТ MAST Page 137
CARRIAGE (SIX ROLLER) (Figure 93)
T HREE-STAGE FULL FREE-LIFТ MAST Page 160
CONTACTOR (Figure 47)
1А, REGENERATIVE BRAKING, AND FIELD WEAKENING Page 87
CONTACTOR (Figure 48)
1AAND PUMP Page 88
CONTACTOR PANEL (Figure 42)
CONTACTOR HYDRAULIC Page 78
CONTACTOR PANEL (Figure 43)
SCR HYDRAULIC Page 80
CONTROL PANEL (Figure 40)
CONTACTOR HYDRAULIC Page 74
CONTROL PANEL (Figure 41)
SCR HYDRAULIC Page 76
CONTROL VALVE (Figure 72)
THREE FUNCTION Page 120
CONTROL VALVE (Figure 73)
FOUR FUNCTION Page 122
COUNTERWEIGHT (Figure 8) Page 14
COVERS (Figure 5) Page 1 О
COWL ELECTRICAL (Figure 37) Page 68
CYLINDER (J40-50XM) (Figure 78)
ТWO-STAGE LIMITED FREE-LIFТ MAST Page 134
CYLINDER (J60-65XM) (Figure 79)
ТWO-STAGE LIMITED FREE-LIFТ MAST Page 135
D
DC-DC CONVERTER (Figure 118)
LAST USED ON S/N А216А-2310, INCLUDING 4173,4174 Page 206
DC-DC CONVERTER (Figure 119)
36/48 ТО 12 VOLT
FIRST USED ON S/N А216А-2311, ЕХСЕРТ 4173, 4174 Page 207
DIRECTIONAL CONTACTOR (Figure 46) Page 86
DOME LIGHT (Figure 120)
LAST USED ON S/N А216А-2840 Page 208
DRIVE AND REAR LIGHTS (Figure 116) Page 204
DRIVE AXLE (Figure 12) Page 24
DRIVE MOTOR MOUNT (Figure 59) Page 102
HYST&A iv
SERIAL CODE А216 – NORTH AMERICA
TABLE OF CONTENTS
DESCR\PTION
Е
ELECTRICAL (Figure 35)
PAGE
SCR HYDRAULIC Page 64
ELECTRICAL (Figure 36)
CONTACTOR HYDRAULIC Page 66
F
FORK (Figure 11 О)
T HREE-STAGE FULL FREE-LIFT MAST Page 192
FORK (Figure 85)
ТWO-STAGE LIMITE D FREE-LIFT MAST Page 142
FORK (Figure 97)
T HREE-STAGE FULL FREE-LIFТ MAST Page 168
FRAME (Figure 4) Page 8
FREE LIFТ (Figure 101)
ТWO-STAGE FULL FREE-LIFТ MAST Page 178
FREE LIFT (Figure 90)
T HREE-STAGE FULL FREE-LIFT MAST Page 154
FREE-LIFТ CYLINDER (Figure 104)
ТWO-STAGE FULL FREE-LIFТ MAST Page 182
F REE-LIFТ CYLINDER (Figure 92)
T HREE-STAGE FULL FREE-LIFТ MAST Page 158
н
HANDLEVER (Figure 71) Page 118
HEADER HOSE (Figure 96)
T HREE-STAGE FULL FREE-LIFT MAST Page 164
HEADER HOSE (Figure 109)
ТWO-STAGE FULL FREE-LIFТ MAST Page 188
HEADER HOSE (Figure 84)
ТWO-STAGE LIMITE D FREE-LIFT MAST Page 140
V
SERIAL CODE А216 – NORTH AMERICA HYSTEA
TABLE OF CONTENTS
DESCRIPTION PAGE
Н (Continued)
HOOD (Figure 9) Page 16
HYDRAULIC (Figure 58) Page 100
HYDRAULIC MOTOR (Figure 64)
ECONOMY TRUCK
IDENTIFY ВУ PART NUMBER Page 107
HYDRAULIC MOTOR (Figure 65)
PREMIUM TRUCK
IDENTIFY ВУ PART NUMBER Page 108
HYDRAULIC MOTOR (Figure 66)
ECONOMY AND PREMIUM TRUCK
OPTIONAL
IDENTIFY ВУ PART NUMBER Page 110
HYDRAULIC MOTOR (Figure 67)
ECONOMY TRUCK
OPTIONAL
IDENTIFY ВУ PART NUMBER Page 111
HYDRAULIC MOTOR (Figure 68)
PREMIUM TRUCK
OPTIONAL
IDENTIFY ВУ PART NUMBER Page 112
HYDRAULIC PUMP (Figure 60)
IDENTIFY ВУ PART NUMBER
LAST USED ON DATE BREAK 4/98 Page 103
HYDRAULIC PUMP (Figure 61)
12 се SINGLE GEAR PUMP
IDENTIFY ВУ PART NUMBER
FIRST USED ON DATE BREAK 4/98 Page 104
HYDRAULIC PUMP (Figure 62)
19 се DOUBLE GEAR PUMP
IDENTIFY ВУ PART NUMBER
FIRST USED ON DATE BREAK4/98 Page 105
HYDRAULIC PUMP (Figure 63)
IDENTIFY ВУ PART NUMBER Page 106
HYDRAULIC TANK (Figure 74) Page 124
HYST&A vi
SERIAL CODE А216 – NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
INNER MAST (Figure 76)
ТWO-STAGE LIMITED FREE-LIFT MAST Page 130
INNER MAST (Figure 88)
THREE-STAGE FULL FREE-LIFТ MAST Page 150
INNER MAST (Figure 99)
ТWO-STAGE FULL F REE-LIFТ MAST Page 174
INST RUMENT CLUSTER (Figure 39) Page 72
INTERMEDIATE MAST (Figure 87)
T HREE-STAGE FULL FREE-LIFT MAST Page 148
L
LABELS AND PAINT (Figure 3) Page 6
LIFТ (Figure 77)
ТWO-STAGE LIMITED FREE-LIFT MAST Page 132
LIGHT HARNESS (Figure 122) Page 21 О
LOAD BACKREST EXТENSION (Figure 107)
ТWO-STAGE FULL FREE-LIFT MAST Page 186
LOAD BACKREST EXТENSION (Figure 82)
ТWO-STAGE LIMITED FREE-LIFТ MAST Page 138
LOAD BACKREST EXТENSION (Figure 94)
THREE-STAGE FULL FREE-LIFТ MAST Page 161
м
MAIN CYLINDER (Figure 91)
T HREE-STAGE FULL FREE-LIFТ MAST Page 156
MAIN CYLINDER, LH (Figure 102)
ТWO-STAGE FULL FREE-LIFT MAST Page 180
MAIN CYLINDER, RH (Figure 103)
ТWO-STAGE FULL FREE-LIFT MAST Page 181
SERIAL CODE А216 – NORTH AMERICA HYSTER
TABLE OF CONTENTS
DESCRIPTION
М (Continued)
MAIN LIFТ (Figure 100)
PAGE
ТWO-STAGE FULL FREE-LIFT MAST Page 176
MAIN LIFТ (Figure 89)
THREE-STAGE FULL FREE-LIFТ MAST Page 152
MAST INSTALLATION (Figure 108)
ТWO-STAGE FULL FREE-LIFT MAST Page 187
MAST INSTALLATION (Figure 83)
ТWO-STAGE LIMITED FREE-LIFT MAST Page 139
MAST INSTALLATION (Figure 95)
THREE-STAGE FULL FREE-LIFT MAST Page 162
MASTER CYLINDER (Figure 30) Page 53
MONOTROL PEDAL (Figure 34) Page 59
N
NON-SUSPENSION SEAT (Figure 1 О) Page 18
о
OUTER MAST (Figure 75}
ТWO-STAGE LIMITED FREE-LIFТ MAST Page 128
OUTER MAST (Figure 86)
THREE-STAGE FULL FREE-LIFТ MAST Page 146
OUTER MAST (Figure 98)
ТWO-STAGE FULL FREE-LIFТ MAST Page 172
OVERHEAD GUARD (Figure 6)
LAST USED ON S/N А216А-2428 Page 12
OVERHEAD GUARD (Figure 7)
FIRST USED ON S/N А216А-2429 Page 13
DESCRIPTION
р
PARK B RAKE (Figure 32)
PAGE
LEVER ACTUATED Page 56
PUBLICATIONS (Figure 1) Page 2
PUMP PANEL (Figure 45) Page 84
R
RECOMMENDED SPARE PARTS LIST (Figure 2) Page 3
SHIFТ LEVER (Figure 38) Page 70
SIDESHIFТ CARRIAGE (Figure 113) Page 198
SIDESHIFТ CYLINDER (Figure 114) Page 200
STEERING AXLE (Figure 28) Page 48
STEERING CONTACTOR (Figure 49) Page 89
STEERING CONTROL UNIT (Figure 17)
I DENTIFY ВУ PART NUMBER
FIRST USED ON DATE BREAK 7/97 Page 35
STEERING CONTROL UNIT (Figure 16)
IDENTIFY ВУ PART NUMBER
LAST USED ON DATE BREAK 7/97 Page 34
STEERING CYLINDER (Figure 19) Page 38
STEERING HYDRAULIC (Figure 18) Page 36
STEERING MOTOR (Figure 23)
LAST USED ON DATE BREAK 9/97 Page 42
STEERING MOTOR (Figure 24)
WITH B RUSH WEAR INDICATOR
USED ON DATE BREAK 9/97 THRU DATE BREAK 12/98 Page 43
©1999 HYSTER COMPANY See Service Мапиа/ for
service procedures
11/26/99
ix
SERIAL CODE А216 – NORTH AMERICA HYSTER
TABLE OF CONTENTS
DESCRIPTION
S (Continued)
STEERING MOTOR (Figure 25)
WITH BRUSH WEAR INDICATOR
PAGE
FIRST USED ON DATE BREAK 12/98 Page 44
STEERING MOTOR (Figure 26)
WITHOUT BRUSH WEAR INDICATOR
USED ON DATE BREAK 9/97 THRU DATE BREAK 12/98 Page 45
STEERING MOTOR (Figure 27)
WITHOUT BRUSH WEAR INDICATOR
FIRST USED ON DATE BREAK 12/98 Page 46
STEERING POD (Figure 15) Page 32
STEERING PUMP (Figure 20)
LAST USED ON DATE BREAK 3/97 Page 39
STEERING PUMP (Figure 21)
USED ON DATE BREAK 3/97 THRU DATE BREAK 7/97 Page 40
STEERING PUMP (Figure 22)
FIRST USED ON DATE BREAK 7/97 Page 41
STROBE LIGHT (Figure 117) Page 205
SUSPENSION SEAT (Figure 11) Page 20
т
TILT CYLINDER (Figure 69) Page 114
TIRE AND WHEEL (Figure 111)
STEER WHEEL Page 196
TIRE AND WHEEL (Figure 112)
DRIVE WHEEL Page 197
TRACTION MOTOR (Figure 14) Page 28
TRACTION PANEL (Figure 44) Page 82
TRANSMISSION (Figure 13) Page 26
HYST&A х
SERIAL CODE А216 – NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
V
VALVE AТТACHING PARTS {Figure 70) Page 116
w
WIRE HARNESS {Figure 51)
ON-DEMAND STEERING Page 91
WIRE HARNESS {Figure 52)
INST RUMENT CLUSTER {P REMIUM DISPLAY)
WIT H SC R HYDRAULICS Page 92
WIRE HARNESS {Figure 53)
INST RUMENT CLUSTER
ECONOMY DISPLAY Page 93
WIRE HARNESS {Figure 54)
INSTRUMENT CLUSTER {P REMIUM DISPLAY)
WIT H CONTACTOR HYDRAULICS Page 94
WIRE HARNESS {Figure 55)
IGNITION SWITCH Page 95
WIRE HARNESS {Figure 56)
MAIN Page 96
WIRE HARNESS (Figure 57)
FORWARD AND REVERSE LEVER Page 97

HYSTER J40-50-60-65XM (A216) ELECTRIC PARTS MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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