Hyster J40-60XM2 (A216) Electric Parts Manual – PDF DOWNLOAD

Description

Hyster J40-60XM2 (A216) Electric Parts Manual – PDF DOWNLOAD

DESCRIPTION:

Hyster J40-60XM2 (A216) Electric Parts Manual – PDF DOWNLOAD

HOW TO USE THE ILLUSTRATED PARTS MANUAL :

• This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
• The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that
have this history will be displayed in the parts list
in the order that they were superseded (from oldest
to newest). The superseded part numbers will be
shown with a line through them.

TABLE OF CONTENTS:

Hyster J40-60XM2 (A216) Electric Parts Manual – PDF DOWNLOAD

Frame................................................................................................ 17
	GENERAL TRUCK.................................................................................... 20
	FRAME............................................................................................ 22
	COVERS........................................................................................... 24
	SHIELDS TYPE EE.................................................................................. 26
	HOOD............................................................................................. 28
	OVERHEAD GUARD................................................................................... 32
	COUNTERWEIGHT.................................................................................... 34
	NON-SUSPENSION SEAT.............................................................................. 36
	SUSPENSION SEAT.................................................................................. 38
	LABELS........................................................................................... 40
	LOAD BACKREST EXTENSION.......................................................................... 44
ELECTRICAL SYSTEM.................................................................................... 47
	ELECTRICAL....................................................................................... 50
	CONTROL PANEL CONTACTOR HYDRAULIC................................................................ 54
	CONTROL PANEL TRANSISTOR HYDRAULIC............................................................... 56
	CONTACTOR PANEL CONTROL.......................................................................... 58
	CONTACTOR PANEL CONTACTOR HYDRAULIC.............................................................. 60
	CONTACTOR STEERING............................................................................... 62
	CONTACTOR 1A AND REGENERATIVE BRAKING............................................................ 64
	CONTACTOR........................................................................................ 66
	COWL ELECTRICAL.................................................................................. 68
	WIRE HARNESS MAIN................................................................................ 70
	WIRE HARNESS FORWARD/REVERSE LEVER............................................................... 72
DRIVE UNIT........................................................................................... 73
	DRIVE AXLE....................................................................................... 76
	TRANSMISSION AND DIFFERENTIAL.................................................................... 80
	TRACTION MOTOR 36 VOLT/48 VOLT CLOSED............................................................ 84
	TRACTION MOTOR 36 VOLT/48 VOLT OPEN.............................................................. 86
STEERING SYSTEM...................................................................................... 89
	STEERING POD..................................................................................... 92
	SHIFT LEVER...................................................................................... 96
	STEERING CONTROL UNIT............................................................................ 98
	STEERING HYDRAULIC...............................................................................100
	STEERING CYLINDER................................................................................103
	GEAR PUMP........................................................................................104
	GEAR PUMP OPTIONAL...............................................................................106
	STEERING MOTOR WITHOUT BWI  (→ S/N A216A06236A) .................................................108
	STEERING MOTOR WITHOUT BWI  (S/N A216A06237A →) .................................................110
	STEERING MOTOR WITH BWI  (→ S/N A216A06133A) ....................................................112
	STEERING MOTOR WITH BWI  (S/N A216A06134A →) ....................................................114
	STEERING AXLE....................................................................................116
BRAKE/ACCELERATOR SYSTEM.............................................................................119
	BRAKE PEDAL LINKAGE..............................................................................122
	MASTER CYLINDER..................................................................................124
	BRAKE............................................................................................126
	PARK BRAKE LEVER ACTUATED........................................................................130
	ACCELERATOR......................................................................................134
	ACCELERATOR PEDAL................................................................................136
HYDRAULIC SYSTEM.....................................................................................139
	HYDRAULIC........................................................................................142
	DRIVE MOTOR MOUNT................................................................................144
	HYDRAULIC PUMP 12 CC SINGLE GEAR PUMP............................................................146
	HYDRAULIC PUMP 12 CC SINGLE GEAR PUMP - OPTIONAL ................................................148
	HYDRAULIC PUMP OPTIONAL..........................................................................150
	HYDRAULIC PUMP 19 CC SINGLE GEAR PUMP............................................................152
	HYDRAULIC PUMP 19 CC SINGLE GEAR PUMP - OPTIONAL ................................................154
	HYDRAULIC PUMP 19 CC DOUBLE GEAR PUMP - LOW NOISE ...............................................156
	HYDRAULIC PUMP MOTOR OPEN CONSTRUCTION WITHOUT BWI  (→ 11/2001) .................................158
	HYDRAULIC MOTOR..................................................................................160
	HYDRAULIC PUMP MOTOR OPEN CONSTRUCTION WITHOUT BWI - OPTIONAL ...................................162
	HYDRAULIC PUMP MOTOR OPEN CONSTRUCTION WITH BWI..................................................164
	HYDRAULIC PUMP MOTOR CLOSED CONSTRUCTION WITH BWI................................................166
	HYDRAULIC MOTOR CLOSED CONSTRUCTION  (11/2001 →) ................................................168
	HYDRAULIC PUMP MOTOR WITH BWI - OPTIONAL   (→ 11/2001) ..........................................170
	TILT CYLINDER....................................................................................172
	CONTROL VALVE ATTACHING PARTS....................................................................174
	CONTROL VALVE ATTACHING PARTS....................................................................176
	HAND LEVER.......................................................................................178
	HAND LEVER.......................................................................................182
	HAND LEVER.......................................................................................186
	CONTROL VALVE THREE FUNCTION.....................................................................190
	CONTROL VALVE FOUR FUNCTION......................................................................194
	HYDRAULIC TANK...................................................................................198
Mast-Two Stage Limited Free-Lift.....................................................................201
	OUTER MAST TWO STAGE LIMITED FREE-LIFT...........................................................204
	INNER MAST TWO STAGE LIMITED FREE-LIFT...........................................................206
	LIFT TWO STAGE LIMITED FREE-LIFT.................................................................208
	LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - J40-50XM2 ...........................................211
	LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - J60-65XM2   (→ S/N B562V03081) ......................213
	LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - J60-65XM2   (S/N B562V03082 →) ......................215
	SIX ROLLER CARRIAGE TWO STAGE LIMITED FREE-LIFT..................................................218
	MAST INSTALLATION TWO STAGE LIMITED FREE-LIFT....................................................220
	HEADER HOSE TWO STAGE LIMITED FREE-LIFT..........................................................222
	FORK TWO STAGE LIMITED FREE-LIFT.................................................................225
Mast-Three Stage Full Free-Lift......................................................................227
	OUTER MAST THREE STAGE FULL FREE-LIFT............................................................230
	INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.....................................................232
	INNER MAST THREE STAGE FULL FREE-LIFT............................................................234
	MAIN LIFT THREE STAGE FULL FREE-LIFT.............................................................236
	FREE-LIFT THREE STAGE FULL FREE-LIFT.............................................................240
	MAIN CYLINDER THREE STAGE FULL FREE-LIFT.........................................................244
	FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT....................................................248
	SIX ROLLER CARRIAGE THREE STAGE FULL FREE-LIFT...................................................252
	MAST INSTALLATION THREE STAGE FULL FREE-LIFT.....................................................254
	HEADER HOSE THREE STAGE FULL FREE-LIFT...........................................................256
	FORK THREE STAGE FULL FREE-LIFT..................................................................259
Mast-Two Stage Full Free-Lift........................................................................261
	OUTER MAST TWO STAGE FULL FREE-LIFT..............................................................264
	INNER MAST TWO STAGE FULL FREE-LIFT..............................................................266
	MAIN LIFT TWO STAGE FULL FREE-LIFT...............................................................268
	FREE-LIFT TWO STAGE FULL FREE-LIFT...............................................................270
	MAIN CYLINDER TWO STAGE FULL FREE-LIFT - LEFT HAND   (→ S/N B509V04962)  (→ S/N B564V03940) .....273
	MAIN CYLINDER TWO STAGE FULL FREE-LIFT - LEFT HAND   (S/N B509V04963 →)  (S/N B564V03941 →) .....275
	MAIN CYLINDER TWO STAGE FULL FREE-LIFT - RIGHT HAND   (→ S/N B509V04962)  (→ S/N B564V03940) ....278
	MAIN CYLINDER TWO STAGE FULL FREE-LIFT - RIGHT HAND   (S/N B509V04963 →)  (S/N B564V03941 →) ....281
	FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT......................................................284
	SIX ROLLER CARRIAGE TWO STAGE FULL FREE-LIFT.....................................................288
	MAST INSTALLATION TWO STAGE FULL FREE-LIFT.......................................................290
	HEADER HOSE TWO STAGE FULL FREE-LIFT.............................................................292
	FORK TWO STAGE FULL FREE-LIFT....................................................................295
OPTIONS..............................................................................................297
	TIRE AND WHEEL STEER WHEEL.......................................................................300
	TIRE AND WHEEL DRIVE WHEEL.......................................................................302
	SIDE-SHIFT CARRIAGE..............................................................................304
	SIDE-SHIFT CYLINDER..............................................................................308
	INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT.........................................310
	INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT..........................................314
	INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT............................................318
	INTEGRAL SIDE-SHIFT CYLINDER.....................................................................321
	INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ...............................322
	INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT ................................323
	INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - TWO STAGE FULL FREE-LIFT ..................................324
	AUXILIARY TUBES TWO AND THREE STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ........................326
	AUXILIARY TUBES FOUR STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP .................................328
	BRAKE AND BACK-UP LIGHTS.........................................................................330
	DRIVE AND REAR LIGHTS............................................................................332
	STROBE LIGHT.....................................................................................334
	SPOT LIGHT.......................................................................................336
	DC CONVERTER 36/48 VOLT TO 12 VOLT...............................................................337
	BACK-UP ALARM....................................................................................338
NUMERICAL INDEX......................................................................................339

HYSTER J40-60XM2 (A216) ELECTRIC PARTS MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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