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Hyster J40-65Z (A416) Parts Manual – PDF DOWNLOAD
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Hyster J40-65Z (A416) Parts Manual – PDF DOWNLOAD
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Description
Hyster J40-65Z (A416) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster J40-65Z (A416) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster J40-65Z (A416) Parts Manual – PDF DOWNLOAD
Frame.............................................................................. 17 FRAME.......................................................................... 20 COVERS......................................................................... 22 HOOD........................................................................... 24 OVERHEAD GUARD................................................................. 26 COUNTERWEIGHT.................................................................. 28 NON-SUSPENSION SEAT............................................................ 30 SUSPENSION SEAT................................................................ 32 LOAD BACKREST EXTENSION........................................................ 34 FORK........................................................................... 36 LABELS AND DECALS.............................................................. 38 ELECTRICAL SYSTEM.................................................................. 41 ELECTRICAL GEN IV (→ S/N A416A02448C) ........................................ 44 ELECTRICAL GEN V (S/N A416A02449C →) ......................................... 46 DASH DISPLAY................................................................... 49 CONTROL PANEL TRANSISTOR HYDRAULIC - GEN IV (→ S/N A416A02448C) ............. 50 CONTROL PANEL TRANSISTOR HYDRAULIC - GEN V (S/N A416A02449C →) .............. 52 CONTROL PANEL CONTACTOR HYDRAULIC - GEN IV (→ S/N A416A02448C) .............. 56 CONTROL PANEL CONTACTOR HYDRAULIC - GEN V (S/N A416A02449C →) ............... 60 CONTACTOR PANEL CONTACTOR AND TRANSISTOR HYDRAULIC............................. 64 CONTACTOR LINE................................................................. 66 CONTACTOR POWER STEERING....................................................... 68 CONTACTOR PANEL CONTACTOR HYDRAULIC............................................ 70 WIRE HARNESS MAIN - GEN IV (→ S/N A416A02448C) .............................. 72 WIRE HARNESS (MAIN) GEN V - SHEET 1 0F 2 (S/N A416A02449C →) ................ 74 WIRE HARNESS (MAIN) GEN V - SHEET 2 OF 2 (S/N A416A02449C →) ................ 76 WIRE HARNESS FORWARD/REVERSE LEVER............................................. 79 WIRE HARNESS LIGHTS............................................................ 80 DRIVE UNIT......................................................................... 83 DRIVE AXLE..................................................................... 86 TRANSMISSION AND DIFFERENTIAL.................................................. 90 TRACTION MOTOR A/C - IDENTIFY BY PART NUMBER .................................. 94 TRACTION MOTOR OPEN CONSTRUCTION - IDENTIFY BY PART NUMBER .................... 96 DRIVE TIRE AND WHEEL........................................................... 98 STEERING SYSTEM.................................................................... 99 STEERING POD...................................................................102 SHIFT LEVER....................................................................104 STEERING CONTROL UNIT..........................................................106 STEERING HYDRAULIC.............................................................108 STEERING CYLINDER..............................................................110 GEAR PUMP......................................................................112 GEAR PUMP OPTIONAL.............................................................114 STEERING AXLE..................................................................116 STEERING TIRE AND WHEEL........................................................118 BRAKE/ACCELERATOR SYSTEM...........................................................121 BRAKE PEDAL LINKAGE............................................................124 PARK BRAKE LEVER ACTUATED......................................................126 MASTER CYLINDER................................................................130 BRAKE..........................................................................132 ACCELERATOR....................................................................136 ACCELERATOR PEDAL MONOTROL.....................................................138 HYDRAULIC SYSTEM...................................................................141 HYDRAULIC......................................................................144 DRIVE MOTOR MOUNT..............................................................146 TILT CYLINDER..................................................................148 HYDRAULIC PUMP 19 CC SINGLE GEAR PUMP..........................................150 HYDRAULIC PUMP 19 CC PUMP - LOW NOISE - OPTIONAL ..............................152 HYDRAULIC PUMP MOTOR 72/80 VOLT A/C - IDENTIFY BY PART NUMBER (→ 6/2004) ....154 HYDRAULIC PUMP MOTOR ASSEMBLY AC TRANSISTOR HYDRAULICS.........................156 HYDRAULIC PUMP MOTOR 72/80 VOLT D/C............................................158 CONTROL VALVE ATTACHING PARTS..................................................160 HAND LEVER.....................................................................162 CONTROL VALVE THREE FUNCTION...................................................166 CONTROL VALVE FOUR FUNCTION....................................................170 HYDRAULIC TANK.................................................................174 MAST INSTALLATION..............................................................176 Mast-Two Stage Limited Free-Lift...................................................179 OUTER MAST TWO STAGE LIMITED FREE-LIFT.........................................182 INNER MAST TWO STAGE LIMITED FREE-LIFT.........................................184 LIFT TWO STAGE LIMITED FREE-LIFT...............................................186 LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - J40-50Z ...........................189 LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - J60-65Z ...........................191 SIX ROLLER CARRIAGE TWO STAGE LIMITED FREE-LIFT................................194 HEADER HOSE TWO STAGE LIMITED FREE-LIFT........................................196 Mast-Three Stage Full Free-Lift....................................................199 OUTER MAST THREE STAGE FULL FREE-LIFT..........................................202 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT...................................204 INNER MAST THREE STAGE FULL FREE-LIFT..........................................206 MAIN LIFT THREE STAGE FULL FREE-LIFT...........................................208 FREE-LIFT THREE STAGE FULL FREE-LIFT...........................................212 MAIN CYLINDER THREE STAGE FULL FREE-LIFT.......................................216 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT..................................220 SIX ROLLER CARRIAGE THREE STAGE FULL FREE-LIFT.................................224 HEADER HOSE THREE STAGE FULL FREE-LIFT.........................................226 Mast-Two Stage Full Free-Lift......................................................229 OUTER MAST TWO STAGE FULL FREE-LIFT............................................232 INNER MAST TWO STAGE FULL FREE-LIFT............................................234 MAIN LIFT TWO STAGE FULL FREE-LIFT.............................................236 FREE-LIFT TWO STAGE FULL FREE-LIFT.............................................238 MAIN CYLINDER TWO STAGE FULL FREE-LIFT - LEFT HAND ............................241 MAIN CYLINDER TWO STAGE FULL FREE-LIFT - RIGHT HAND ...........................243 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT....................................246 SIX ROLLER CARRIAGE TWO STAGE FULL FREE-LIFT...................................250 HEADER HOSE TWO STAGE FULL FREE-LIFT...........................................252 OPTIONS............................................................................255 SIDE-SHIFT CARRIAGE CLASS II...................................................258 SIDE-SHIFT CARRIAGE CLASS III..................................................260 SIDE-SHIFT CYLINDER............................................................262 BRAKE AND BACK-UP LIGHTS.......................................................264 LIGHTS, LED BACK-UP AND BRAKE..................................................266 HEADLIGHTS.....................................................................268 STROBE LIGHT...................................................................270 AUDIBLE ALARM..................................................................272 INTERFACE CABLE................................................................274 DC CONVERTER...................................................................275 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT.......................276 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT........................278 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT..........................280 INTEGRAL SIDE-SHIFT CYLINDER...................................................282 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT................284 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT.........285 FIELD CONVERSION KITS..............................................................287 PARK BRAKE KIT.................................................................290 FENDER.........................................................................290 DIRECTION CONTROL..............................................................290 CONTROL VALVE..................................................................290 MAST TILT......................................................................290 LIGHTS.........................................................................290 MISCELLANEOUS KITS.............................................................291 AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT.......................291 AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT................291 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT........................292 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT...........................293 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT.........................294 NUMERICAL INDEX....................................................................297
HYSTER J40-65Z (A416) PARTS MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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