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Hyster J40-65Z (B416) Parts Manual – PDF DOWNLOAD
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Hyster J40-65Z (B416) Parts Manual – PDF DOWNLOAD
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Description
Hyster J40-65Z (B416) Parts Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Hyster J40-65Z (B416) Parts Manual – PDF DOWNLOAD
Frame............................................................................................ 17 SEAT NON-SUSPENSION.......................................................................... 20 SEMI-SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS.................................... 22 FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS.................................... 24 FULL SUSPENSION SWIVEL SEAT WITH ELECTRONIC HYDRAULICS ARMREST............................... 26 FLOORPLATES AND COVERS MANUAL HYDRAULICS..................................................... 28 FLOORPLATES AND COVERS ELECTRONIC HYDRAULICS................................................. 32 SHIELDS AND STATIC STRAP..................................................................... 36 HOOD MANUAL HYDRAULICS....................................................................... 38 HOOD ELECTRONIC HYDRAULICS................................................................... 40 COUNTERWEIGHT................................................................................ 42 OVERHEAD GUARD............................................................................... 44 LABELS EXTERIOR.............................................................................. 46 LABELS JOYSTICK.............................................................................. 48 LABELS MINI LEVERS........................................................................... 50 FORKS STANDARD............................................................................... 52 FORKS OPTIONAL............................................................................... 54 LOAD BACKREST EXTENSION...................................................................... 56 ELECTRICAL SYSTEM................................................................................ 57 ELECTRICAL SYSTEM............................................................................ 60 INSTRUMENT CLUSTER........................................................................... 63 JOYSTICK..................................................................................... 64 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES - DATE CODE 0724 ............................... 66 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 .... 68 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (FOUR fUNCTION) - DATE CODE 0725 THRU 0743 ..... 70 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 .............. 72 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ................ 74 EMERGENCY STOP SWITCH........................................................................ 76 MAIN WIRE HARNESS SHEET 1.................................................................... 78 MAIN WIRE HARNESS SHEET 2.................................................................... 82 WIRE HARNESS CONTROL VALVE ASSEMBLY - ELECTRONIC HYDRAULICS ................................. 86 WIRE HARNESS MAIN LIGHTS SYSTEM (→ S/N B416A03308F) ........................................ 88 WIRE HARNESS MAIN LIGHTS SYSTEM (S/N B416A03309F →) ........................................ 92 WIRE HARNESS WORKLIGHTS...................................................................... 95 CONTROL PANEL CONTACTOR HYDRAULIC............................................................ 96 CONTROL PANEL TRANSISTOR HYDRAULIC........................................................... 98 CONTACTOR PANEL CONTACTOR HYDRAULIC..........................................................100 CONTACTOR PANEL CONTACTOR AND TRANSISTOR HYDRAULIC...........................................102 CONTACTOR POWER STEERING.....................................................................104 CONTACTOR LINE...............................................................................106 WIRE HARNESS SHIFT LEVER.....................................................................108 WIRE HARNESS JOYSTICK........................................................................109 WIRE HARNESS PUMP CONTACTOR..................................................................110 DRIVE UNIT.......................................................................................111 DRIVE AXLE ASSEMBLY..........................................................................114 DRIVE AXLE WET DISK BRAKE AND WHEEL END......................................................116 DRIVE AXLE DIFFERENTIAL ASSEMBLY AND TRACTION MOTOR..........................................120 DRIVE AXLE TRACTION MOTOR ASSEMBLY...........................................................122 DRIVE AXLE TRACTION MOTOR ENCLOSURE COMPONENTS...............................................123 DRIVE WHEELS AND TIRES PNEUMATIC.............................................................125 DRIVE WHEELS AND TIRES SOLID PNEUMATIC.......................................................126 STEERING SYSTEM..................................................................................127 STEERING COLUMN ASSEMBLY MONOTROL PEDAL......................................................130 STEERING COLUMN ASSEMBLY WITH FORWARD AND REVERSE LEVER......................................132 SHIFT LEVER SINGLE...........................................................................136 STEER PUMP ASSEMBLY..........................................................................138 STEERING HYDRAULICS..........................................................................140 STEER MOTOR ASSEMBLY AND ATTACHING PARTS.....................................................142 STEER AXLE...................................................................................144 STEER CYLINDER...............................................................................146 STEER TIRES AND WHEELS PNEUMATIC.............................................................147 STEER TIRES AND WHEELS SOLID PNEUMATIC.......................................................148 BRAKE/ACCELERATOR SYSTEM.........................................................................149 BRAKE PEDAL LINKAGE..........................................................................152 BRAKE MASTER CYLINDER........................................................................154 PARK BRAKE...................................................................................156 PARK BRAKE LEVER ASSEMBLY....................................................................159 ACCELERATOR MONOTROL PEDAL...................................................................160 ACCELERATOR FORWARD AND REVERSE LEVER........................................................162 SWITCH ASSEMBLY ACCELERATOR PEDAL............................................................164 HYDRAULIC SYSTEM.................................................................................165 HYDRAULIC SYSTEM MANUAL HYDRAULICS...........................................................168 HYDRAULIC SYSTEM ELECTRONIC HYDRAULICS.......................................................170 HYDRAULIC GEAR PUMP..........................................................................172 HYDRAULIC PUMP MOTOR ASSEMBLY AC TRANSISTOR HYDRAULICS.......................................174 HYDRAULIC PUMP MOTOR ASSEMBLY DC CONTACTOR HYDRAULICS........................................176 HYDRAULIC PUMP MOTOR ATTACHING PARTS AC AND DC HYDRAULICS....................................178 HYDRAULIC OIL TANK ASSEMBLY AND MOUNTING HARDWARE............................................180 HYDRAULIC FILTER.............................................................................182 HAND LEVERS MANUAL HYDRAULICS................................................................184 HYDRAULIC CONTROL VALVE THREE FUNCTION - MANUAL HYDRAULICS ..................................188 HYDRAULIC CONTROL VALVE FOUR FUNCTION - MANUAL HYDRAULICS ...................................192 ELECTRONIC HYDRAULIC CONTROL VALVE ATTACHING PARTS...........................................196 ELECTRONIC HYDRAULIC CONTROL VALVE ASSEMBLY..................................................198 MAIN SECTION ELECTRONIC HYDRAULIC CONTROL VALVE..............................................200 AUXILIARY SECTION STANDARD FLOW - ELECTRONIC HYDRAULIC CONTROL VALVE ........................202 AUXILIARY SECTION HIGH FLOW - ELECTRONIC HYDRAULIC CONTROL VALVE ............................204 TILT CYLINDER AND MAST INSTALLATION..........................................................206 TILT CYLINDER................................................................................208 Mast-Two Stage Limited Free-Lift.................................................................211 OUTER MAST TWO STAGE LIMITED FREE-LIFT.......................................................214 INNER MAST TWO STAGE LIMITED FREE-LIFT.......................................................216 MAIN LIFT TWO STAGE LIMITED FREE-LIFT........................................................218 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT...............................................222 HEADER HOSES TWO STAGE LIMITED FREE-LIFT.....................................................226 CARRIAGE TWO STAGE LIMITED FREE-LIFT.........................................................228 Mast-Three Stage Full Free-Lift..................................................................231 OUTER MAST THREE STAGE FULL FREE-LIFT........................................................234 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.................................................236 INNER MAST THREE STAGE FULL FREE-LIFT........................................................238 MAIN LIFT THREE STAGE FULL FREE-LIFT.........................................................240 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT................................................244 FREE-LIFT THREE STAGE FULL FREE-LIFT.........................................................248 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT................................................251 CARRIAGE THREE STAGE FULL FREE-LIFT..........................................................254 HEADER HOSES THREE STAGE FULL FREE-LIFT (→ S/N D508V17872H) (→ S/N D563V11658H) ...........256 HEADER HOSES THREE STAGE FULL FREE-LIFT (S/N D508V17873H →) (S/N D563V11659H →) ...........260 Mast-Two Stage Full Free-Lift....................................................................263 OUTER MAST TWO STAGE FULL FREE-LIFT..........................................................266 INNER MAST TWO STAGE FULL FREE-LIFT..........................................................268 MAIN LIFT TWO STAGE FULL FREE-LIFT...........................................................270 MAIN LIFT CYLINDER RIGHT HAND - TWO STAGE FULL FREE-LIFT ....................................272 MAIN LIFT CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT .....................................275 FREE-LIFT TWO STAGE FULL FREE-LIFT...........................................................278 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT..................................................281 HEADER HOSES TWO STAGE FULL FREE-LIFT........................................................284 CARRIAGE TWO STAGE FULL FREE-LIFT............................................................288 OPTIONS..........................................................................................291 SPOTLIGHT....................................................................................294 STROBE LIGHT AND REAR WORKLIGHTS.............................................................296 ALARM AND ATTACHING PARTS....................................................................298 HEADLIGHTS...................................................................................299 LED BRAKE AND BACK-UP LIGHTS.................................................................300 DC CONVERTER AND ATTACHING PARTS.............................................................301 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT.....................................302 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT........................................304 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT......................................306 INTEGRAL SIDE-SHIFT CYLINDER.................................................................308 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT..............................309 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT.......................310 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT........................................312 AUXILIARY TUBE EXTENSIONS INTEGRAL SIDE-SHIFT - TWO STAGE LIMITED FREE-LIFT .................314 AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT.................................316 AUXILIARY TUBE EXTENSIONS INTEGRAL SIDE-SHIFT - TWO AND THREE STAGE FULL FREE-LIFT ..........318 FIELD CONVERSION KITS............................................................................321 AXLE KIT.....................................................................................324 PARK BRAKE CABLE.............................................................................324 HYDRAULIC CONTROL CONVERSION KITS............................................................324 NUMERICAL INDEX..................................................................................325
DESCRIPTION:
Hyster J40-65Z (B416) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
HYSTER J40-65Z (B416) PARTS MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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