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Hyster K005 (H70-120XM) Service Manual – PDF DOWNLOAD
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Hyster K005 (H70-120XM) Service Manual – PDF DOWNLOAD
PART NO. 899784
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Description
Hyster K005 (H70-120XM) Service Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster K005 (H70-120XM) Service Manual – PDF DOWNLOAD
PART NO. 899784
SAFETY PRECAUTIONS MAINTENANCE AND REPAIR :
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks.
• Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance
section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit whenmaking repairs,
or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
TABLE OF CONTENTS:
Hyster K005 (H70-120XM) Service Manual – PDF DOWNLOAD
Hyster-H80XM-Alternator-With-Regulator-899784-2200SRM0002-(12-2004)-US-EN................ 1 toc.................................................................................. 1 Alternator with Regulator........................................................ 1 Safety Precautions Maintenance and Repair........................................ 2 General.......................................................................... 5 Description...................................................................... 5 Alternator Repair................................................................ 7 Alternator Type A............................................................ 7 Remove and Disassemble................................................... 7 Clean.................................................................... 8 Assemble................................................................. 9 Install.................................................................. 9 Alternator Type B............................................................ 12 Remove and Disassemble................................................... 12 Clean.................................................................... 12 Assemble................................................................. 13 Install.................................................................. 14 General Check and Adjustment..................................................... 15 Low Output Check (Type A or Type B).............................................. 15 High Output Check (Type A or Type B)............................................. 17 Brushes Circuit Check............................................................ 18 Delco Alternators............................................................ 18 Motorola Alternators......................................................... 19 Diodes Check..................................................................... 20 Diode Bridge Check............................................................... 20 Delco and Leece-Neville Alternators.......................................... 20 Motorola Alternators......................................................... 20 Rotor Field Winding Check........................................................ 21 Stator Windings Check............................................................ 22 Voltage Regulator Check.......................................................... 22 Troubleshooting.................................................................. 22 Hyster-H80XM-Brake-System-1466229-1800SRM0734-(05-2005)-US-EN............................ 27 toc.................................................................................. 27 Brake System..................................................................... 27 Safety Precautions Maintenance and Repair........................................ 28 General.......................................................................... 31 Description and Operation........................................................ 31 Brake Booster and Master Cylinder............................................ 31 Service Brake Assembly....................................................... 31 Parking Brake................................................................ 32 Brake Shoe Assemblies Repair..................................................... 32 Remove and Disassemble....................................................... 32 Clean........................................................................ 33 Inspect...................................................................... 35 Assemble and Install......................................................... 35 Brake Booster and Master Cylinder Repair......................................... 38 Remove....................................................................... 38 Disassemble.................................................................. 38 Clean and Inspect............................................................ 38 Assemble..................................................................... 38 Install...................................................................... 40 Brake Booster Filter, Replace................................................ 41 Parking Brake Repair............................................................. 41 Remove and Disassemble....................................................... 41 Assemble and Install......................................................... 41 Brake System Air Removal......................................................... 41 Brake Pedal Adjustment........................................................... 42 Parking Brake Adjustment......................................................... 42 Parking Brake Not Applied Switch Test............................................ 43 Parking Brake Switch Test ( MONOTROL® Pedal Only)................................ 43 Brake Shoes Adjustment........................................................... 44 Troubleshooting.................................................................. 44 Hyster-H80XM-Capacities-and-Specifications-1467764-8000SRM0738-(05-2004)-US-EN........... 49 toc.................................................................................. 49 Capacities and Specifications.................................................... 49 Safety Precautions Maintenance and Repair........................................ 50 Lift Truck Weights............................................................... 53 Electrical System................................................................ 53 Stall Speeds..................................................................... 53 Capacities....................................................................... 54 Tire Pressure.................................................................... 54 Engine Specifications............................................................ 55 Transmission Oil Pressures....................................................... 56 Hydraulic System................................................................. 57 Mast Speeds...................................................................... 58 Torque Specifications............................................................ 58 Brake System................................................................. 58 Differential................................................................. 58 Drive Axle................................................................... 59 Engine, GM V-6 4.3 Liter..................................................... 59 Engine, Perkins 1004-42...................................................... 60 Frame........................................................................ 60 Lift Cylinders............................................................... 60 Main Control Valve........................................................... 60 Masts........................................................................ 60 Powershift Transmission...................................................... 61 Steering System.............................................................. 61 Tilt Cylinders............................................................... 61 Hydrostatic Components....................................................... 61 tables............................................................................... 49 Table 1. Single-Speed............................................................ 56 Table 2. Two-Speed............................................................... 56 Table 3. Hydrostatic Transmission................................................ 57 Hyster-H80XM-Drive-Axle-1466247-1400SRM0731-(09-2003)-US-EN.............................. 65 toc.................................................................................. 65 Drive Axle....................................................................... 65 Safety Precautions Maintenance and Repair........................................ 66 General.......................................................................... 69 Description...................................................................... 69 Drive Axle Repair................................................................ 69 Remove and Disassemble....................................................... 69 Clean and Inspect............................................................ 71 Assemble and Install......................................................... 71 Troubleshooting.................................................................. 73 Hyster-H80XM-Dual-Fuel-System-1467755-0900SRM0768-(05-2001)-US-EN........................ 77 toc.................................................................................. 77 Dual Fuel System................................................................. 77 Safety Precautions Maintenance and Repair........................................ 78 General.......................................................................... 81 Description...................................................................... 82 Operation........................................................................ 82 LPG Solenoid Valve Repair........................................................ 82 Fuel Selector Switch Repair...................................................... 82 Adjustments...................................................................... 83 Troubleshooting.................................................................. 83 Hyster-H80XM-Electronic-Engine-Control-1467758-2200SRM0766-(08-2002)-US-EN............... 87 toc.................................................................................. 87 Electronic Engine Control........................................................ 87 Safety Precautions Maintenance and Repair........................................ 88 General.......................................................................... 91 Description and Operation........................................................ 91 General...................................................................... 91 ECM (Electronic Control Module).............................................. 91 Diagnostic Connector..................................................... 91 How ECM Begins Operation................................................. 93 Electronic Engine Control.................................................... 93 What ECM Does............................................................ 93 Pulse Generator, EST Distributor......................................... 95 EST Module............................................................... 95 When Engine is Being Started............................................. 96 When Engine is Running................................................... 97 Electronic Control Module (ECM) With EST Distributor, Correction......... 97 Fuel Control................................................................. 98 Injection Throttle Body...................................................... 99 Fuel Injectors........................................................... 99 Fuel Pressure Regulator.................................................. 99 Governor Throttle Body Assembly..............................................100 Throttle Position Sensor (TPS)...........................................101 Idle Air Control.........................................................101 Vacuum Ports.............................................................102 Fuel Pump................................................................102 ECM Sensors and Controllers..................................................103 Manifold Absolute Pressure (MAP).........................................103 Coolant Temperature Sensor (CTS).........................................103 Hyster-H80XM-Electronic-Engine-Control-1474823-2200SRM0781-(01-2000)-US-EN...............107 .....................................................................................107 .....................................................................................108 .....................................................................................109 .....................................................................................110 .....................................................................................111 .....................................................................................112 .....................................................................................113 .....................................................................................114 .....................................................................................115 .....................................................................................116 .....................................................................................117 .....................................................................................118 .....................................................................................119 .....................................................................................120 .....................................................................................121 .....................................................................................122 .....................................................................................123 .....................................................................................124 .....................................................................................125 .....................................................................................126 .....................................................................................127 .....................................................................................128 Hyster-H80XM-Electronic-Engine-Control-1474824-2200SRM0782-(03-2000)-US-EN...............129 .....................................................................................129 .....................................................................................130 .....................................................................................131 .....................................................................................132 .....................................................................................133 .....................................................................................134 .....................................................................................135 .....................................................................................136 .....................................................................................137 .....................................................................................138 .....................................................................................139 .....................................................................................140 .....................................................................................141 .....................................................................................142 .....................................................................................143 .....................................................................................144 .....................................................................................145 .....................................................................................146 .....................................................................................147 .....................................................................................148 .....................................................................................149 .....................................................................................150 .....................................................................................151 .....................................................................................152 .....................................................................................153 .....................................................................................154 .....................................................................................155 .....................................................................................156 .....................................................................................157 .....................................................................................158 .....................................................................................159 .....................................................................................160 .....................................................................................161 .....................................................................................162 .....................................................................................163 .....................................................................................164 .....................................................................................165 .....................................................................................166 .....................................................................................167 .....................................................................................168 .....................................................................................169 .....................................................................................170 .....................................................................................171 .....................................................................................172 .....................................................................................173 .....................................................................................174 .....................................................................................175 .....................................................................................176 .....................................................................................177 .....................................................................................178 .....................................................................................179 .....................................................................................180 .....................................................................................181 .....................................................................................182 .....................................................................................183 .....................................................................................184 .....................................................................................185 .....................................................................................186 .....................................................................................187 .....................................................................................188 .....................................................................................189 .....................................................................................190 .....................................................................................191 .....................................................................................192 .....................................................................................193 .....................................................................................194 .....................................................................................195 .....................................................................................196 .....................................................................................197 .....................................................................................198 .....................................................................................199 .....................................................................................200 .....................................................................................201 .....................................................................................202 .....................................................................................203 .....................................................................................204 .....................................................................................205 .....................................................................................206 .....................................................................................207 .....................................................................................208 .....................................................................................209 .....................................................................................210 .....................................................................................211 .....................................................................................212 .....................................................................................213 .....................................................................................214 .....................................................................................215 .....................................................................................216 .....................................................................................217 .....................................................................................218 .....................................................................................219 .....................................................................................220 .....................................................................................221 .....................................................................................222 .....................................................................................223 .....................................................................................224 .....................................................................................225 .....................................................................................226 .....................................................................................227 .....................................................................................228 .....................................................................................229 .....................................................................................230 Hyster-H80XM-High-Energy-Ignition-System-899788-2200SRM0107-(03-2002)-US-EN..............231 toc..................................................................................231 High Energy Ignition (HEI) System................................................231 Safety Precautions Maintenance and Repair........................................232 Description......................................................................235 Distributor Repair...............................................................237 Remove.......................................................................237 Disassemble..................................................................237 Assemble.....................................................................242 Install, If Crankshaft WAS NOT Rotated when Distributor was Remo.............243 Install, If Crankshaft WAS Rotated when Distributor was Removed..............243 Ignition Coil Replacement........................................................244 Some Four- and Six-Cylinder Models...........................................244 Remove...................................................................244 Install..................................................................245 V8, Some Four- and Six-Cylinder Models.......................................245 Remove...................................................................245 Install..................................................................246 Electronic Module Replacement....................................................247 Remove.......................................................................247 Install......................................................................247 Sensing Coil Replacement.........................................................248 Remove.......................................................................248 Install......................................................................248 Spark Plugs Replacement..........................................................248 Remove.......................................................................248 Install......................................................................249 Visual Check.....................................................................249 High Voltage Wires Check.........................................................249 Ignition Coil Check..............................................................250 Coil in Distributor Cap Design...............................................250 Separate Coil Design.........................................................250 Sensing Coil, Check..........................................................251 Electronic Module Check..........................................................251 Ignition Timing Adjustment.......................................................251 GM V8-366 (6-liter) Ignition System Check........................................253 GM V6-LPG (4.3 liter) GM V6-LPG (4.3 liter) Ignition Timing and .................253 Specifications...................................................................253 Troubleshooting..................................................................254 Hyster-H80XM-Hydraulic-Gear-Pump-1466223-1900SRM0753-(09-2003)-US-EN.....................259 toc..................................................................................259 Hydraulic Gear Pump..............................................................259 Safety Precautions Maintenance and Repair........................................260 General..........................................................................263 Description......................................................................263 Operation........................................................................263 Hydraulic Gear Pump Repair.......................................................264 Remove.......................................................................264 Disassemble..................................................................264 Clean........................................................................264 Inspect......................................................................266 Assemble.....................................................................266 Install......................................................................267 Pump Output Check................................................................268 Method No. 1.................................................................268 Method No. 2.................................................................269 Hydraulic System Air Check.......................................................270 Troubleshooting..................................................................270 Hyster-H80XM-Hydraulic-System-1466217-1900SRM0743-(06-2005)-US-EN........................275 toc..................................................................................275 Hydraulic System.................................................................275 Safety Precautions Maintenance and Repair........................................276 General..........................................................................279 Description......................................................................279 Operation........................................................................281 Hydraulic Pump H3.50-5.50XM (H70-120XM)......................................281 Hydraulic Pump S3.50-5.50XM (S70-120XM)......................................281 Main Control Valve...........................................................281 Steering Control Unit........................................................282 Specifications...................................................................282 Hydraulic System Capacity (Powershift).......................................282 Hydraulic System Capacity (Hydrostatic)......................................282 Hydraulic Tank Capacity (Powershift and Hydrostatic).........................283 Hydraulic Tank Capacity......................................................283 Relief Pressures @ 2200 RPM, 50 to 80 C ( 120 to 180 F)......................283 Hydraulic Pump Flow to Valve.................................................283 Steering Priority Flow.......................................................283 Troubleshooting..................................................................283 Lift, Lower and Tilt Circuit.................................................284 Steering Circuit.............................................................285 Hyster-H80XM-Lift-Cylinders-1466169-4000SRM0741-(03-2005)-US-EN..........................289 toc..................................................................................289 Lift Cylinders...................................................................289 Safety Precautions Maintenance and Repair........................................290 Safety Procedures When Working Near Mast.........................................293 General..........................................................................295 Description......................................................................295 Lowering Control Valve (Velocity Fuse).......................................295 Lift Cylinder Repair.............................................................298 Remove.......................................................................298 Disassemble..................................................................299 Assemble.....................................................................299 Install......................................................................300 Lift System Leak Check...........................................................300 Troubleshooting..................................................................301 Hyster-H80XM-Main-Control-Valve-1466211-2000SRM0754-(12-2003)-US-EN......................305 toc..................................................................................305 Main Control Valve...............................................................305 Safety Precautions Maintenance and Repair........................................306 General..........................................................................309 Description......................................................................309 Operation........................................................................309 Lift Section.................................................................309 Tilt and Auxiliary Sections..................................................313 Reattaching the Clevis End of the Tilt Spool.............................314 Relief Valve.................................................................314 Main Control Valve Repair........................................................314 Remove and Disassemble.......................................................314 Clean and Inspect............................................................316 Assemble.....................................................................318 Install......................................................................318 Pressure Relief Valve Check and Adjustment.......................................319 Main Relief Valve (Lift).....................................................319 Steering Relief Valve........................................................319 Secondary Relief Valve (Tilt and Auxiliary)..................................322 Specifications...................................................................323 Troubleshooting..................................................................323 Hyster-H80XM-Masts-1466163-4000SRM0736-(03-2005)-US-EN...................................329 toc..................................................................................329 Masts............................................................................329 Safety Precautions Maintenance and Repair........................................330 General..........................................................................333 Description and Operation........................................................333 Carriages....................................................................333 Two-Stage Mast With Limited Free-Lift........................................333 Two-Stage Mast With Full Free-Lift...........................................334 Three-Stage Mast With Full Free-Lift.........................................335 Safety Procedures When Working Near Mast.........................................337 Fork Replacement.................................................................339 Remove.......................................................................340 Install......................................................................340 Carriage Repair..................................................................341 Remove.......................................................................341 Sideshift Carriage Repair........................................................342 Remove.......................................................................342 Disassemble..................................................................343 Assemble.....................................................................343 Install......................................................................343 Two-Stage Mast With Limited Free-Lift Repair.....................................344 Remove, H3.50-5.50XM (H70-120XM) Model Lift Trucks...........................344 Remove, S3.50-5.50XM (S70-120XM), E3.50-5.50XL 3 (E70-120XL 3 ) .............344 Disassemble..................................................................348 Clean and Inspect............................................................348 Assemble.....................................................................349 Install, H3.50-5.50XM (H70-120XM) Lift Truck Models..........................350 Install, S3.50-5.50XM (S70-120XM), E3.50-5.50XL 3 (E70-120XL 3 ).............352 Two-Stage Mast With Full Free-Lift Repair........................................354 Remove.......................................................................354 Disassemble..................................................................354 Clean and Inspect............................................................354 Assemble.....................................................................356 Install......................................................................356 Three-Stage Mast With Full Free-Lift Repair......................................358 Remove.......................................................................358 Disassemble..................................................................358 Clean and Inspect............................................................362 Assemble.....................................................................362 Install......................................................................362 Mast Operation Check.............................................................367 Lift and Tilt System Leak Check..................................................367 Lift System..................................................................367 Tilt System..................................................................368 Tilt Cylinder Stroke and Backward Tilt Angle Adjustment..........................369 Lift Chain Adjustments...........................................................371 Mast Adjustments.................................................................373 Carriage Adjustment..............................................................375 Troubleshooting..................................................................375 tables...............................................................................329 Table 1. Tilt Cylinder Leak Check Specifications, S3.50-5.50XM (.................369 Table 2. Hook type Carriage Chain Adjustment.....................................371 Table 3. Pin-Type Carriage Chain Adjustment......................................372 Hyster-H80XM-Microprocessor-Spark-Timing-System-1473385-2200SRM0765-(11-2001)-US-EN......381 toc..................................................................................381 Microprocessor Spark Timing System (MSTS)........................................381 Safety Precautions Maintenance and Repair........................................382 General..........................................................................385 Description......................................................................386 What MSTS Does...............................................................386 How MSTS Begins Operation....................................................386 Operation........................................................................387 Distributor..................................................................387 Ignition Coil................................................................387 Ignition Module..............................................................387 When Engine Is Being Started.................................................388 When Engine Is Running.......................................................389 Manifold Absolute Pressure (MAP) Sensor......................................390 Engine Coolant Temperature (ECT) Sensor......................................390 MSTS Module Corrections......................................................391 Troubleshooting..................................................................392 General......................................................................392 Tools and Test Equipment.....................................................394 MSTS.........................................................................395 Troubleshooting Procedure....................................................395 Where to Start...........................................................395 Visual/Physical Inspection...............................................395 Knowledge/Tools Required.................................................395 Damage from Static Discharge (Static Electricity)........................395 Troubleshooting Information..................................................396 Malfunction Indicator Lamp (MIL).........................................396 Connecting CodeMate Tester...............................................396 Reading Diagnostic Trouble Codes (DTC)...................................397 Clearing Diagnostic Trouble Codes (DTC's)................................398 On-Board Diagnostic (OBD) System Check.......................................398 Test Description.........................................................398 No Malfunction Indicator Lamp....................................................400 Circuit Description..........................................................400 Test Description.............................................................400 No DTC-12, Malfunction Indicator Lamp ON.........................................402 Circuit Description..........................................................402 Test Description.............................................................402 Starter Rotates Engine, Engine Does Not Run......................................403 Test Description.............................................................403 DTC-14 Engine Coolant Temperature (ECT) (Low Temperature Indicat.................407 Circuit Description..........................................................407 Test Description.............................................................407 DTC-15 Engine Coolant Temperature Sensor (ECT) (High Temperature.................409 Circuit Description..........................................................409 Test Description.............................................................409 DTC-34 Manifold Absolute Pressure (MAP) Sensor...................................411 Circuit Description..........................................................411 Test Description.............................................................411 DTC-41 Electronic Spark Timing (EST) Open Circuit................................414 Circuit Description..........................................................414 Test Description.............................................................414 DTC-42 Electronic Spark Timing (EST) Grounded Circuit............................416 Circuit Description..........................................................416 Test Description.............................................................416 DTC-51 MSTS Failure..............................................................418 Circuit Description..........................................................418 Distributor Repair...............................................................418 Remove.......................................................................418 Disassemble..................................................................419 Inspect......................................................................419 Assemble.....................................................................419 Install......................................................................420 Ignition Timing..............................................................420 Ignition Module Repair...........................................................421 Test For Fault...............................................................421 Replace......................................................................422 Sensing Coil Repair..............................................................422 Test For Fault...............................................................422 Replace......................................................................422 Ignition Coil Repair.............................................................423 Test For Fault...............................................................423 Remove.......................................................................423 Install......................................................................423 MSTS Module Repair...............................................................424 Remove.......................................................................424 Install......................................................................424 ECT Sensor Replacement...........................................................424 MAP Sensor Replacement...........................................................425 tables...............................................................................381 Table 1. MSTS Module Connections.................................................393 Table 2. Pressure Conversion Chart...............................................394 Table 3. MSTS Diagnostic Codes...................................................396 Hyster-H80XM-Single-Speed-Powershift-Transmission-1467757-1300SRM0752-(06-2004)-US-EN....429 toc..................................................................................429 Single-Speed Powershift Transmission.............................................429 Safety Precautions Maintenance and Repair........................................430 General..........................................................................433 Transmission Repair..............................................................433 Remove.......................................................................433 Install......................................................................433 Clutch Assemblies Repair.........................................................436 Remove and Disassemble.......................................................436 Clutch Assemblies, Disassemble...........................................439 Inspect......................................................................441 Assemble and Install.........................................................442 Clutch Assemblies, Assemble and Install..................................442 Differential Repair..............................................................449 Remove and Disassemble.......................................................449 Inspect......................................................................450 Original Parts, Assemble and Install.........................................450 New Parts, Assemble and Install..............................................450 Adjustments With Original Shim Pack......................................451 Adjustments Without Original Shim Pack...................................452 Assemble Differential and Ring Gear Assembly.............................452 Control Valve Repair.............................................................458 Remove and Disassemble.......................................................458 Inspect......................................................................460 Assemble and Install.........................................................461 MONOTROL® Pedal Repair...........................................................461 Remove and Disassemble.......................................................461 Assemble and Install.........................................................461 Direction Control Lever Repair...................................................465 Remove and Disassemble.......................................................465 Assemble and Install.........................................................465 Stall Test.......................................................................466 Inching/Brake Pedal Adjustment...................................................466 Neutral Start Switch Adjustment, MONOTROL® Pedal.................................469 Neutral Start Switch Test, MONOTROL® Pedal.......................................470 Oil Pressures Check..............................................................470 Check Relief Valve for Transmission Pump, TEST PORT 1........................470 Check Input (Reverse) Clutch Pressure, TEST PORT 2...........................470 Check Counter (Forward) Clutch Pressure, TEST PORT 3.........................470 Check Torque Converter Regulator, TEST PORT 4................................471 Check Lubrication Circuit Oil Pressure, TEST PORT 5..........................471 Check Modulator Pressure, TEST PORT 6........................................471 Troubleshooting..................................................................472 Troubleshooting - Pressure Tests.................................................475 tables...............................................................................429 Table 1. Pinion Variation Numbers Examples.......................................451 Table 2. Ring and Pinion Tooth Contact Adjustment................................457 Table 3. Stall Speeds............................................................466 Table 4. Check Ports for Transmission Pressure...................................471 Hyster-H80XM-Steering-Axle-1466235-1600SRM0733-(09-2003)-US-EN...........................479 toc..................................................................................479 Steering Axle....................................................................479 Safety Precautions Maintenance and Repair........................................480 General..........................................................................483 Description......................................................................483 Steering Axle Assembly Repair....................................................484 Remove.......................................................................484 Install......................................................................484 Wheels and Hub Repair............................................................485 Remove and Disassemble.......................................................485 Clean........................................................................485 Inspect......................................................................485 Assemble and Install.........................................................485 Spindles and Bearings Repair.....................................................486 Remove.......................................................................486 Clean........................................................................486 Inspect......................................................................486 Assemble and Install.........................................................486 Tie Rods Repair..................................................................487 Remove.......................................................................487 Clean........................................................................487 Inspect......................................................................487 Install......................................................................487 Steering Cylinder Repair.........................................................487 Remove and Disassemble.......................................................487 Clean and Inspect............................................................488 Assemble and Install.........................................................488 Troubleshooting..................................................................489 Hyster-H80XM-Tilt-Cylinders-1466205-2100SRM0735-(11-2004)-US-EN..........................493 toc..................................................................................493 Tilt Cylinders...................................................................493 Safety Precautions Maintenance and Repair........................................494 General..........................................................................497 Description......................................................................497 Tilt Cylinder Repair.............................................................497 Remove.......................................................................497 Disassemble..................................................................498 Clean........................................................................499 Inspect......................................................................499 Assemble.....................................................................499 Install......................................................................499 Tilt Cylinder Leak Check.........................................................500 Tilt Cylinder Stroke and Mast Tilt Angle Adjustment..............................500 Troubleshooting..................................................................500
HYSTER K005 (H70-120XM) SERVICE MANUAL – PDF DOWNLOAD:
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