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Hyster LO2.0 – LO2.5 – LO2.0S – LO1.0F – LO5.0T (E444) Parts Manual – PDF DOWNLOAD
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Hyster LO2.0 – LO2.5 – LO2.0S – LO1.0F – LO5.0T (E444) Parts Manual – PDF DOWNLOAD
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Description
Hyster LO2.0 – LO2.5 – LO2.0S – LO1.0F – LO5.0T (E444) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster LO2.0 – LO2.5 – LO2.0S – LO1.0F – LO5.0T (E444) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster LO2.0 – LO2.5 – LO2.0S – LO1.0F – LO5.0T (E444) Parts Manual – PDF DOWNLOAD
Frame...................................................................................................................................................... 15 FRONT COVER............................................................................................................................................ 18 BATTERY COMPARTMENT 465-620 AH VERTICAL EXTRACTION (→ S/N E444T01550K) ............................................................................... 20 BATTERY COMPARTMENT 465-620 AH VERTICAL EXTRACTION (S/N E444T01551K →) ............................................................................... 24 BATTERY COMPARTMENT 465-620 AH LATERAL EXTRACTION - OPTION (→ S/N E444T01550K) ...................................................................... 28 BATTERY COMPARTMENT 465-620 AH LATERAL EXTRACTION - OPTION (S/N E444T01551K →) ...................................................................... 32 BATTERY COMPARTMENT 500 AH VERTICAL EXTRACTION......................................................................................................... 36 BATTERY COMPARTMENT 500 AH LATERAL EXTRACTION - OPTION ................................................................................................ 38 US BATTERY STOP OPTION................................................................................................................................. 40 CASTER WHEEL ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F........................................................................................... 42 MULTIPURPOSE BAR OPTION................................................................................................................................ 44 BULL BAR OPTION........................................................................................................................................ 45 RUBBER BUMPER OPTION................................................................................................................................... 46 TOW HOOK COUPLING PLATE ONLY FOR MODEL LO5.0T.......................................................................................................... 47 TOW HOOK WITH GM10 COUPLING ONLY FOR MODEL LO5.0T - OPTION ............................................................................................ 48 TOW HOOK WITH MULTI-HEIGHT INTERFACE ONLY FOR MODEL LO5.0T - OPTION ................................................................................... 49 LABELS................................................................................................................................................. 50 LABELS................................................................................................................................................. 52 ELECTRICAL SYSTEM.......................................................................................................................................... 55 CONTROL PANEL.......................................................................................................................................... 58 CONTROL PANEL FOR MODELS LO2.0 - LO2.5 WITH FIX. PLATF. - LO5.0T (PENDING PER ECN 125731 →) .......................................................... 62 CONTROL PANEL FOR MODELS LO2.0 - LO2.5 WITH LIFT. PLATF. - LO2.0S - LO1.0F (PENDING PER ECN 125731 →) ................................................ 66 CONTROL PANEL - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM - OPTION ................................................... 70 CONTROL PANEL - GMA/US PLUG ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM - OPTION ....................................................... 74 LIMIT LIFTING FORKS ONLY FOR MODELS LO2.0 - LO2.5...................................................................................................... 78 LIMIT LIFTING FORKS-SPEED REDUC. LIFTING FORKS OVER 450 MM ONLY FOR MODELS LO2.0S - LO1.0F............................................................. 80 LIMIT LIFTING PLATFORM ONLY FOR MODELS WITH LIFTABLE PLATFORM 980 MM - OPTION ......................................................................... 82 LIMIT LIFTING PLATFORM ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM - OPTION ........................................................................ 84 BDI.................................................................................................................................................... 86 MDI OPTION............................................................................................................................................. 87 KEY PAD WITH BDI OPTION................................................................................................................................ 88 KEY PAD WITH MDI OPTION................................................................................................................................ 89 BACKING FOR MODELS WITH FIXED PLATFORM, LIFTABLE PLATFORM 980-1500 MM WITH LIFT. SCOOTER CONT.......................................................... 90 BACKING FOR MODELS WITH LIFTABLE PLATFORM 980 MM WITH FIXED SCOOTER CONTROL............................................................................ 91 BACKING FOR MODELS LO2.0 - LO2.5 - OPTION ............................................................................................................. 92 BACKING FOR MODEL LO5.0T - OPTION ..................................................................................................................... 93 BACKING FOR MODELS LO2.0S - LO1.0F - OPTION ........................................................................................................... 94 WIRE HARNESS FIXED PLATFORM WITHOUT BACKING............................................................................................................ 96 WIRE HARNESS FIXED PLATFORM WITH BACKING............................................................................................................... 98 WIRE HARNESS LIFTABLE PLATFORM WITHOUT BACKING.........................................................................................................100 WIRE HARNESS LIFTABLE PLATFORM WITH BACKING............................................................................................................102 BACK-UP ALARM OPTION...................................................................................................................................104 DC/DC CONVERTER OPTION.................................................................................................................................105 COOLING FANS OPTION....................................................................................................................................106 CONNECTORS CONTACTS TOOLS..............................................................................................................................108 DRIVE UNIT.................................................................................................................................................111 DRIVE UNIT.............................................................................................................................................114 TRACTION MOTOR.........................................................................................................................................116 STEERING MOTOR.........................................................................................................................................118 STEERING SYSTEM............................................................................................................................................121 SCOOTER CONTROL........................................................................................................................................124 CONTROL BOX FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F (→ S/N E444T01664K) ...........................................................................126 CONTROL BOX FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F (S/N E444T01665K →) ...........................................................................128 CONTROL BOX FOR MODEL LO5.0T...........................................................................................................................130 LABELS.................................................................................................................................................132 LIFT LINKAGE AND FORKS.....................................................................................................................................133 FORKS FOR MODELS LO2.0 - LO2.5.........................................................................................................................136 FORKS - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 - OPTION ........................................................................................140 FORKS FOR MODEL LO2.0S.................................................................................................................................142 FORKS FOR MODEL LO1.0F.................................................................................................................................143 TIE RODS ONLY FOR MODELS LO2.0 - LO2.5.................................................................................................................144 TIE RODS - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 - OPTION .....................................................................................146 TIE RODS ONLY FOR MODEL LO2.0S.........................................................................................................................148 LOAD IN ROLLER ONLY FOR MODELS WITH FORKS X=1356MM AND X=1650MM - OPTION ..............................................................................150 LOAD BACKREST FOR MODELS LO2.0 - LO2.5 - OPTION .......................................................................................................151 LOAD BACKREST FOR MODELS LO2.0S - LO1.0F...............................................................................................................152 Load Wheel.................................................................................................................................................153 TANDEM LOAD WHEELS FOR MODELS LO2.0 - LO2.5............................................................................................................156 SINGLE LOAD WHEELS ONLY FOR MODEL LO2.0 - OPTION ......................................................................................................158 LOAD WHEELS FOR MODEL LO2.0S...........................................................................................................................160 LOAD WHEELS FOR MODEL LO1.0F...........................................................................................................................162 LOAD WHEELS FOR MODEL LO5.0T (→ S/N E444T01608K) .....................................................................................................164 LOAD WHEELS FOR MODEL LO5.0T (S/N E444T01609K →) .....................................................................................................166 HYDRAULIC SYSTEM...........................................................................................................................................169 HYDRAULIC ARRANGEMENT FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM....................................................................................172 HYDRAULIC ARRANGEMENT FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM 980-1500 MM - OPTION ...........................................................174 HYDRAULIC ARRANGEMENT FOR MODEL LO2.0S WITH FIXED PLATFORM.............................................................................................176 HYDRAULIC ARRANGEMENT FOR MODEL LO2.0S WITH LIFTABLE PLATFORM 980 MM - OPTION .........................................................................178 HYDRAULIC ARRANGEMENT FOR MODEL LO1.0F WITH FIXED PLATFORM.............................................................................................180 HYDRAULIC ARRANGEMENT FOR MODEL LO1.0F WITH LIFTABLE PLATFORM 980 MM - OPTION .........................................................................182 HYDRAULIC ARRANGEMENT - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM - OPTION ...................................................184 HYDRAULIC ARRANGEMENT - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM - OPTION ................................................186 HYDRAULIC POWER PACK FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM......................................................................................188 HYDRAULIC POWER PACK FOR MODELS LO2.0S - LO1.0F WITH FIXED PLATFORM....................................................................................190 HYDRAULIC POWER PACK FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM 980-1500 MM AND MODELS LO2.0S - LO1.0F WITH LIFTABLE PLATFORM 980 MM - OPTION ....192 HYDRAULIC VALVE BLOCK - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM - OPTION ...........................................194 LABELS ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM.............................................................................195 LIFT CYLINDERS.............................................................................................................................................197 FORKS LIFT CYLINDER FOR MODELS LO2.0 - LO2.5...........................................................................................................200 FORKS LIFT CYLINDER - GMA/CHEP PALLET FOR MODELS LO2.0 - LO2.5 - OPTION ...............................................................................201 FORKS LIFT CYLINDER FOR MODELS LO2.0S - LO1.0F.........................................................................................................202 FORKS LIFT CYLINDER FOR MODELS LO2.0S - LO1.0F.........................................................................................................204 PLATFORM LIFT CYLINDER FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM - OPTION (→ S/N E444T01940L) ...................................................206 PLATFORM LIFT CYLINDER FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM - OPTION (S/N E444T01941L →) ...................................................208 Operator Compartment.......................................................................................................................................211 PLATFORM FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM................................................................................214 PLATFORM FOR MODELS WITH LIFTABLE PLATFORM 980 MM - OPTION ............................................................................................216 PLATFORM FOR MODELS WITH LIFTABLE PLATFORM 1500 MM - OPTION ...........................................................................................218 PLATFORM WITH SCOOTER CONTROL LIFTABLE FOR MODELS WITH LIFTABLE PLATFORM - OPTION .....................................................................220 PLATFORM FOR MODEL LO5.0T..............................................................................................................................222 PLATFROM SUPPORT GUIDE ONLY FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM - OPTION ....................................................................224 SIDE GATES ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM..............................................................................................226 SIDE GATES ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM..............................................................................................228 STEP SECOND LEVEL ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM - OPTION ........................................................230 STEP SECOND LEVEL ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM - OPTION ........................................................232 COVER ROUTING ONLY FOR MODELS WITH LIFTABLE PLATFORM (→ S/N E444T01544K) .............................................................................234 COVER ROUTING ONLY FOR MODELS WITH LIFTABLE PLATFORM (S/N E444T01545K →) .............................................................................235 PAPER CLIP.............................................................................................................................................236 PAPER HOLDER OPTION....................................................................................................................................237 HANDLE ONLY FOR MODELS WITH FIXED PLATFORM AND LIFTABLE PLATFORM 980 MM - OPTION ......................................................................238 BOX ONLY FOR MODELS WITH FIXED PLATFORM - OPTION ......................................................................................................239 TRAY SUPPORT ONLY FOR MODELS WITH FIXED PLATFORM - OPTION .............................................................................................240 STORAGE BOX ONLY FOR MODELS LO2.0 - LO2.5 - OPTION ....................................................................................................241 ACCESSORIES................................................................................................................................................243 BATTERY TRAY ONLY FOR MODELS WITH BATTERY LATERAL EXTRACTION - OPTION .................................................................................246 EXTENSION BATTERY CABLE OPTION.........................................................................................................................248 EXTENSION BATTERY CABLE - US BATTERY ONLY FOR MODELS LO2.0 - LO2.5 - OPTION ...........................................................................249 NUMERICAL INDEX............................................................................................................................................251
IMAGES PREVIEW OF THE MANUAL:
HYSTER LO2.0 – LO2.5 – LO2.0S – LO1.0F – LO5.0T (E444) PARTS MANUAL – PDF DOWNLOAD:
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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