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Hyster Reachstacker RS45-27 RS45-31 RS46-36 RS46-41L RS46-41S RS46-41LS (C222) Parts Manual – PDF DOWNLOAD
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Hyster Reachstacker RS45-27 RS45-31 RS46-36 RS46-41L RS46-41S RS46-41LS (C222) Parts Manual – PDF DOWNLOAD
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Description
Hyster Reachstacker RS45-27 RS45-31 RS46-36 RS46-41L RS46-41S RS46-41LS (C222) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster Reachstacker RS45-27 RS45-31 RS46-36 RS46-41L RS46-41S RS46-41LS (C222) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster Reachstacker RS45-27 RS45-31 RS46-36 RS46-41L RS46-41S RS46-41LS (C222) Parts Manual – PDF DOWNLOAD
Frame........................................................................................................ 25 FLOORPLATES AND STEPS WITH RH STAIRS..................................................................... 30 FLOORPLATES AND STEPS WITHOUT RH STAIRS.................................................................. 32 STORAGE COMPARTMENT AND RUNNING BOARDS................................................................... 34 HANDRAILS WITH POWER SLIDING CAB......................................................................... 36 HANDRAILS WITHOUT POWER SLIDING CAB...................................................................... 38 CAB MOUNTING POWERED SLIDING CAB......................................................................... 40 CAB MOUNTING NON-POWERED SLIDING CAB..................................................................... 44 COVERS TIER III ENGINE................................................................................... 48 COVERS TIER IV INTERIM ENGINE............................................................................ 50 FENDERS.................................................................................................. 52 CAB PAGE 1 OF 3.......................................................................................... 54 CAB PAGE 2 OF 3.......................................................................................... 56 CAB PAGE 3 OF 3.......................................................................................... 58 CAB FLOORMATS............................................................................................ 60 CAB DOOR LEFT HAND....................................................................................... 62 CAB DOOR RIGHT HAND...................................................................................... 64 MAIN WINDOW ASSEMBLY..................................................................................... 66 WINDOW WIPER SYSTEM WASHER BOTTLE KIT.................................................................... 68 WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .................................. 70 AIR HORN................................................................................................. 72 CAB RECIRCULATING FAN.................................................................................... 74 CONSOLE INDICATOR DISPLAY AND CONTROLS................................................................... 76 HEATER AND AIR DUCT WITH TWO-FAN CONDENSER SYSTEM........................................................ 78 HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM.............................................................. 79 AIR DUCT ASSEMBLY HEATER - WITH TWO-FAN CONDENSER SYSTEM ................................................ 80 HEATER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM............................................................ 82 CONTROL PANEL ASSEMBLY HEATER............................................................................ 84 AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB............................................................... 85 AIR CONDITIONER CLIMATE CONTROL CAB...................................................................... 86 AIR CONDITIONER SYSTEM WITH TWO-FAN CONDENSER SYSTEM..................................................... 88 AIR CONDITIONER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM (→ 12/2012) ..................................... 90 AIR CONDITIONER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM (12/2012 →) ..................................... 92 CONTROL PANEL ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM (→ 12/2012) ....................................... 94 CONTROL PANEL ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM (12/2012 →) ....................................... 95 CLIMATE CONTROL SYSTEM................................................................................... 96 CONDENSER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM......................................................... 98 AIR CONDITIONER SYSTEM CLOSED CAB WITH AIRCO.............................................................100 AIR DUCT ASSEMBLY AIR CONDITIONING - WITH TWO-FAN CONDENSER SYSTEM ......................................102 DASH AND AIR DUCT ASSEMBLY CAB...........................................................................104 AIR CONDITIONER FILTER AND COVER ASSEMBLY................................................................105 SEAT ASSEMBLY DELUXE SUSPENSION..........................................................................106 SUSPENSION KIT ASSEMBLY..................................................................................108 SEAT ASSEMBLY CLIMATE CONTROL CAB........................................................................110 SEAT ASSEMBLY SUSPENSION.................................................................................112 SEAT ASSEMBLY MECHANICAL AND AIR SUSPENSION..............................................................116 SEAT ASSEMBLY MECHANICAL SUSPENSION......................................................................118 SEAT ASSEMBLY AIR SUSPENSION.............................................................................122 PIVOT ARM ASSEMBLY.......................................................................................126 ARMREST ASSEMBLY.........................................................................................128 COUNTERWEIGHT RS46-41S...................................................................................130 COUNTERWEIGHT RS46-41L/LS................................................................................131 COUNTERWEIGHT RS45-27/31, RS46-36........................................................................132 MIRRORS FRONT FENDER - WITHOUT FULL STROKE POWER SLIDING CAB ............................................134 MIRRORS FRONT FENDER - WITH FULL STROKE POWER SLIDING CAB ...............................................136 HEATER HOSES TIER III ENGINE.............................................................................138 HEATER HOSES TIER IV INTERIM ENGINE......................................................................140 AIR CONDITIONING HOSES TIER III ENGINE...................................................................142 AIR CONDITIONING HOSES TIER IV INTERIM ENGINE............................................................144 COMPRESSOR ASSEMBLY TIER IV INTERIM ENGINE...............................................................146 LABELS SWITCHES..........................................................................................147 LABELS...................................................................................................148 RADIO CONSOLE AND ATTACHING PARTS........................................................................152 ENGINES......................................................................................................155 ENGINE MOUNTING TIER III ENGINE..........................................................................162 ENGINE MOUNTING TIER IV INTERIM ENGINE...................................................................164 EXHAUST SYSTEM TIER III ENGINE...........................................................................166 EXHAUST SYSTEM TIER IV INTERIM ENGINE....................................................................168 COOLING SYSTEM TIER III ENGINE...........................................................................170 COOLING SYSTEM TIER IV INTERIM ENGINE....................................................................174 COOLER ASSEMBLY TIER III ENGINE..........................................................................178 COOLER ASSEMBLY TIER IV INTERIM ENGINE...................................................................180 ACCESSORY DRIVE PULLEY TIER III ENGINE...................................................................182 AIR CLEANER PLUMBING TIER III ENGINE.....................................................................183 AIR TRANSFER CONNECTION TIER III ENGINE..................................................................184 BREATHER PLUMBING TIER III ENGINE........................................................................185 CAMSHAFT TIER III ENGINE.................................................................................186 CAM FOLLOWER LEVER TIER III ENGINE.......................................................................188 COMPRESSOR MOUNTING TIER III ENGINE......................................................................190 COOLANT HEATER STARTING AID TIER III ENGINE..............................................................192 CORROSION RESISTOR TIER III ENGINE.......................................................................194 CRANKSHAFT TIER III ENGINE...............................................................................196 CRANKSHAFT AND MAIN BEARINGS TIER III ENGINE.............................................................197 CYLINDER BLOCK TIER III ENGINE...........................................................................200 CYLINDER BLOCK PLUMBING TIER III ENGINE..................................................................202 CYLINDER HEAD TIER III ENGINE............................................................................204 CYLINDER LINER TIER III ENGINE...........................................................................206 EXHAUST MANIFOLD TIER III ENGINE.........................................................................207 EXHAUST OUTLET CONNECTION TIER III ENGINE................................................................208 FAN DRIVE AND SPACER TIER III ENGINE.....................................................................209 FLYWHEEL TIER III ENGINE.................................................................................210 FLYWHEEL HOUSING TIER III ENGINE.........................................................................212 FRONT DRIVE TRAIN TIER III ENGINE........................................................................214 FRONT ENGINE SUPPORT TIER III ENGINE.....................................................................215 FRONT GEAR COVER TIER III ENGINE.........................................................................216 GEAR HOUSING TIER III ENGINE.............................................................................218 ENGINE OIL FILL TIER III ENGINE..........................................................................220 IDLER GEAR TIER III ENGINE...............................................................................222 INTAKE CONNECTOR AIR COMPRESSOR - TIER III ENGINE .......................................................224 INTAKE MANIFOLD TIER III ENGINE..........................................................................226 LIFTING BRACKET TIER III ENGINE..........................................................................228 NOISE PANEL TIER III ENGINE..............................................................................229 OIL COOLER WATER PLUMBING TIER III ENGINE................................................................230 OIL FILLER TIER III ENGINE...............................................................................231 OIL FILTER TIER III ENGINE...............................................................................232 OIL FILTER AND COOLER HEAD TIER III ENGINE...............................................................234 OIL LEVEL GAUGE TIER III ENGINE..........................................................................236 OIL PAN TIER III ENGINE..................................................................................238 OIL PUMP AND ATTACHING PARTS TIER III ENGINE.............................................................240 PISTON AND CONNECTING ROD TIER III ENGINE................................................................242 PISTON COOLING NOZZLE TIER III ENGINE....................................................................244 RADIATOR PLUMBING TIER III ENGINE........................................................................245 RADIATOR PLUMBING TIER III ENGINE WITH AIRCO (10/2013 →) ...............................................246 ROCKER LEVERS TIER III ENGINE............................................................................248 THERMOSTAT HOUSING TIER III ENGINE.......................................................................250 THERMOSTAT TIER III ENGINE...............................................................................252 TURBOCHARGER TIER III ENGINE.............................................................................254 TURBOCHARGER TIER III ENGINE WITH AIRCO (10/2013 →) ....................................................256 TURBOCHARGER PLUMBING TIER III ENGINE....................................................................258 TURBOCHARGER PLUMBING TIER III ENGINE WITH AIRCO (10/2013 →) ...........................................260 VALVE COVER TIER III ENGINE..............................................................................262 VIBRATION DAMPER TIER III ENGINE.........................................................................263 WATER PUMP TIER III ENGINE...............................................................................264 ENGINE SUPPORT TIER IV INTERIM ENGINE....................................................................266 ACCESSORY DRIVE PULLEY TIER IV INTERIM ENGINE............................................................267 AIR INTAKE CONNECTION TIER IV INTERIM ENGINE.............................................................268 AIR INTAKE HOSE TIER IV INTERIM ENGINE...................................................................270 AIR TRANSFER CONNECTION TIER IV INTERIM ENGINE...........................................................272 BELT TENSIONER TIER IV INTERIM ENGINE....................................................................273 BREATHER PLUMBING TIER IV INTERIM ENGINE.................................................................274 COMPRESSOR MOUNTING TIER IV INTERIM ENGINE...............................................................275 EXHAUST MANIFOLD TIER IV INTERIM ENGINE..................................................................276 EXHAUST RECIRCULATION TIER IV INTERIM ENGINE.............................................................278 EXHAUST PLUMBING AIR RECIRCULATION - TIER IV INTERIM ENGINE .............................................280 EXHAUST PLUMBING WATER RECIRCULATION - TIER IV INTERIM ENGINE ...........................................281 FAN DRIVE AND MOUNTING TIER IV INTERIM ENGINE............................................................283 FLYWHEEL TIER IV INTERIM ENGINE..........................................................................284 FLYWHEEL HOUSING TIER IV INTERIM ENGINE..................................................................285 FRONT GEAR COVER TIER IV INTERIM ENGINE..................................................................287 GEAR HOUSING TIER IV INTERIM ENGINE......................................................................288 ENGINE OIL FILL FRONT GEAR COVER - TIER IV INTERIM ENGINE ...............................................289 ENGINE OIL FILL CYLINDER BLOCK - TIER IV INTERIM ENGINE .................................................290 INTAKE MANIFOLD TIER IV INTERIM ENGINE...................................................................291 LIFTING BRACKETS TIER IV INTERIM ENGINE..................................................................292 OIL COOLER TIER IV INTERIM ENGINE........................................................................293 OIL FILTER ELEMENT TIER IV INTERIM ENGINE................................................................295 OIL LEVEL GAUGE TIER IV INTERIM ENGINE...................................................................296 OIL PAN TIER IV INTERIM ENGINE...........................................................................298 THERMOSTAT TIER IV INTERIM ENGINE........................................................................300 TURBOCHARGER TIER IV INTERIM ENGINE......................................................................302 TURBOCHARGER WATER PLUMBING TIER IV INTERIM ENGINE.......................................................304 ENGINE COOLANT PLUMBING TIER IV INTERIM ENGINE...........................................................306 VALVE COVER TIER IV INTERIM ENGINE.......................................................................308 WATER PUMP AND CONNECTIONS TIER IV INTERIM ENGINE........................................................310 DIESEL PARTICULATE FILTER AFTERTREATMENT MODULE DEVICE - TIER IV INTERIM ENGINE .........................311 FUEL SYSTEM..................................................................................................313 AIR INTAKE SYSTEM TIER III ENGINE........................................................................316 AIR INTAKE SYSTEM TIER IV INTERIM ENGINE.................................................................318 FUEL SYSTEM TIER III ENGINE..............................................................................320 FUEL SYSTEM TIER IV INTERIM ENGINE.......................................................................322 FUEL PUMP DRIVE TIER III ENGINE..........................................................................324 FUEL PUMP COUPLING TIER III ENGINE.......................................................................326 FUEL PUMP PLUMBING TIER III ENGINE.......................................................................328 FUEL INJECTOR TIER III ENGINE............................................................................330 FUEL FILTER PLUMBING TIER III ENGINE.....................................................................332 FUEL FILTER TIER III ENGINE..............................................................................334 FUEL DRAIN PLUMBING TIER IV INTERIM ENGINE...............................................................336 FUEL TRANSFER PUMP TIER IV INTERIM ENGINE................................................................338 FUEL FILTERS TIER IV INTERIM ENGINE......................................................................340 FUEL FILTER PLUMBING TIER IV INTERIM ENGINE..............................................................341 FUEL PUMP MOUNTING TIER IV INTERIM ENGINE................................................................342 FUEL PUMP TIER IV INTERIM ENGINE.........................................................................344 THROTTLE AND INCHING SENSORS.............................................................................346 THROTTLE PEDAL AND ATTACHING PARTS.......................................................................348 ELECTRICAL SYSTEM............................................................................................351 ELECTRICAL SYSTEM SHEET 1 OF 4...........................................................................356 ELECTRICAL SYSTEM SHEET 2 OF 4...........................................................................360 ELECTRICAL SYSTEM SHEET 3 OF 4...........................................................................364 ELECTRICAL SYSTEM SHEET 4 OF 4...........................................................................366 CAB ELECTRICAL AND SHIFT LEVER...........................................................................368 WIRE HARNESS ARMREST (→ S/N C222E01608K EXC. 01601) ....................................................370 WIRE HARNESS ARMREST (S/N C222E01609K → INC. 01601) ....................................................374 WIRE HARNESS ATTACHMENT SIGNALS - CAB TO FRAME ..........................................................377 WIRE HARNESS BOOM EXTENSION - INTERMODAL HANDLER ........................................................378 WIRE HARNESS BOOM EXTENSION - STANDARD SPREADER 2 .......................................................379 WIRE HARNESS BOOM EXTENSION - STANDARD SPREADER 1 .......................................................380 WIRE HARNESS BOOM LIGHTS.................................................................................381 WIRE HARNESS BOOM LIGHTS - INNER AND OUTER ..............................................................382 WIRE HARNESS BOOM VALVES (→ PENDING PER ECN 68684-09) ..................................................383 WIRE HARNESS BOOM VALVES (PENDING PER ECN 68684-09 →) ..................................................384 WIRE HARNESS CAB SIDE CONSOLE - PAGE 1 OF 3 (→ S/N C222E01608K EXC. 01601) ............................386 WIRE HARNESS CAB SIDE CONSOLE - PAGE 2 OF 3 (→ S/N C222E01608K EXC. 01601) ............................390 WIRE HARNESS CAB SIDE CONSOLE - PAGE 3 OF 3 (→ S/N C222E01608K EXC. 01601) ............................394 RELAYS AND FUSES.........................................................................................398 WIRE HARNESS CAB SIDE CONSOLE - PAGE 1 OF 3 (S/N C222E01609K → INC. 01601) ............................402 WIRE HARNESS CAB SIDE CONSOLE - PAGE 2 OF 3 (S/N C222E01609K → INC. 01601) ............................406 WIRE HARNESS CAB SIDE CONSOLE - PAGE 3 OF 3 (S/N C222E01609K → INC. 01601) ............................410 RELAYS AND FUSES.........................................................................................414 WIRE HARNESS CAB UNDERFLOOR..............................................................................418 WIRE HARNESS CHASSIS - PAGE 1 OF 2 (→ S/N C222E01608K EXC. 01601) .....................................420 WIRE HARNESS CHASSIS - PAGE 2 OF 2 (→ S/N C222E01608K EXC. 01601) .....................................426 WIRE HARNESS CHASSIS - PAGE 1 OF 2 (S/N C222E01609K → INC. 01601) .....................................432 WIRE HARNESS CHASSIS - PAGE 2 OF 2 (S/N C222E01609K → INC. 01601) .....................................438 WIRE HARNESS CLOSED CAB..................................................................................444 WIRE HARNESS COOLANT LEVEL SWITCH - TIER III ENGINE .....................................................446 WIRE HARNESS COOLANT LEVEL SWITCH - TIER IV INTERIM ENGINE ..............................................447 WIRE HARNESS ENGINE COMPARTMENT..........................................................................448 WIRE HARNESS ENGINE ECM ADAPTER - TIER III ENGINE .......................................................450 WIRE HARNESS ENGINE ECM ADAPTER - TIER IV INTERIM ENGINE ................................................452 WIRE HARNESS ENGINE POWER - CAB TO FRAME ................................................................453 WIRE HARNESS FRONT LIGHTS................................................................................454 WIRE HARNESS LMI CAN CONNECTION - CAB TO FRAME ..........................................................455 WIRE HARNESS LMI COLOR DISPLAY...........................................................................456 WIRE HARNESS LMI MONOCHROME DISPLAY (→ S/N C222E01608K EXC. 01601) .....................................457 WIRE HARNESS LMI MONOCHROME DISPLAY (S/N C222E01609K → INC. 01601) .....................................458 WIRE HARNESS POWERTRAIN CAN CONNECTION - CAB TO FRAME ...................................................459 WIRE HARNESS POWERTRAIN - FULL FLOW .....................................................................460 WIRE HARNESS POWERTRAIN SIGNAL 1 - CAB TO FRAME .........................................................463 WIRE HARNESS POWERTRAIN SIGNAL 2 - CAB TO FRAME .........................................................464 WIRE HARNESS REAR........................................................................................465 WIRE HARNESS REAR CAB....................................................................................466 WIRE HARNESS SLIDING CAB.................................................................................468 WIRE HARNESS STEER COLUMN................................................................................470 WIRE HARNESS STOP BUTTON, FRONT - POWERED SLIDING CAB ...................................................472 WIRE HARNESS STOP BUTTON, REAR - POWERED SLIDING CAB ....................................................473 WIRE HARNESS WINDOW WASH PUMPS...........................................................................474 EMERGENCY STOP SWITCH CAB WITH AIRCO.....................................................................476 EMERGENCY STOP SWITCH CAB WITH HEATER....................................................................478 LIGHT BAR AND MOUNT TWISTLOCK MODULE - LOAD MOMENT INDICATOR (→ S/N C222E01608K EXC. 01601) ...........480 LIGHT SWITCHES...........................................................................................482 LIGHTS ENGINE COMPARTMENT................................................................................483 LIGHTS TAIL AND BACKUP ALARM.............................................................................484 LIGHTS FRONT.............................................................................................486 LIGHTS STROBE............................................................................................488 LIGHTS WORK..............................................................................................489 LOAD LIMITER COLOR DISPLAY...............................................................................490 LOAD LIMITER MONOCHROME..................................................................................492 SENSOR ASSEMBLY BOOM ANGLE AND EXTENSION (→ S/N C222E01608K EXC. 01601) ................................494 SENSOR ASSEMBLY BOOM ANGLE AND EXTENSION (S/N C222E01609K → INC. 01601) ................................495 PROXIMITY SWITCH ASSEMBLY CAB MOUNTING...................................................................496 PROXIMITY SWITCH ASSEMBLY REAR HARNESS...................................................................497 ENGINE CONTROL SYSTEM TIER III ENGINE....................................................................498 ELECTRICAL ACCESSORIES TIER III ENGINE...................................................................500 WIRING ACCESSORIES ELECTRONIC CONTROL MODULE - TIER III ENGINES .........................................502 STARTER MOTOR TIER III ENGINE............................................................................504 ENGINE CONTROL MODULE AND SENSORS TIER IV INTERIM ENGINE.................................................506 ALTERNATOR TIER III ENGINE (→ 10/2013) .................................................................508 ALTERNATOR TIER III AND IV INTERIM ENGINE (10/2013 → (Tier III Engine)) ................................509 ALTERNATOR MOUNTING TIER III ENGINE......................................................................510 ALTERNATOR MOUNTING TIER IV INTERIM ENGINE...............................................................512 STARTER MOTOR TIER III ENGINE............................................................................513 STARTER TIER IV INTERIM ENGINE...........................................................................514 WIRE HARNESS BACK-UP ALARM...............................................................................515 WIRE HARNESS TWIST MODULE AND LMI DISPLAY................................................................516 WIRE HARNESS STABILIZER (→ S/N C222E01608K EXC. 01601) .................................................518 WIRE HARNESS STABILIZER (S/N C222E01609K → INC. 01601) .................................................520 WIRE HARNESS ETR CONTROL MODULE..........................................................................522 TRANSMISSION.................................................................................................525 TRANSMISSION TORQUE CONVERTER HOUSING....................................................................528 TRANSMISSION CASE AND REAR COVER.........................................................................532 TRANSMISSION TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE...................................................534 TRANSMISSION INPUT DRIVE GEARS...........................................................................536 TRANSMISSION PUMP DRIVE..................................................................................538 TRANSMISSION TORQUE CONVERTER AND DRIVE PLATE............................................................540 TRANSMISSION FORWARD, REVERSE AND SECOND, - AND THIRD OR FOURTH CLUTCH SHAFTS ...........................542 TRANSMISSION FIRST SPEED GEARS...........................................................................543 TRANSMISSION FORWARD CLUTCH SHAFT........................................................................544 TRANSMISSION THIRD SPEED CLUTCH SHAFT....................................................................546 TRANSMISSION THIRD SPEED GEARS...........................................................................548 TRANSMISSION REVERSE AND SECOND CLUTCH SHAFT.............................................................550 TRANSMISSION FIRST SPEED CLUTCH SHAFT....................................................................552 TRANSMISSION FOURTH SPEED CLUTCH SHAFT...................................................................554 TRANSMISSION FIRST SPEED SHAFT AND IDLER GEAR............................................................556 TRANSMISSION OUTPUT SHAFT................................................................................558 TRANSMISSION REGULATOR VALVE AND HYDRAULIC PUMP..........................................................560 TRANSMISSION REMOTE FILTER AND ADAPTER...................................................................562 TRANSMISSION CONTROL VALVE...............................................................................564 DRIVE SHAFT..............................................................................................566 DRIVE SHAFT..............................................................................................567 TRANSMISSION MOUNTING....................................................................................568 TRANSMISSION LINES AND ATTACHING PARTS...................................................................570 Drive Axle...................................................................................................573 DRIVE AXLE HOUSING (→ S/N C222E01556K INC. 01558-01559, 01561-01562) ...................................576 DRIVE AXLE DIFFERENTIAL AND CARRIER (→ S/N C222E01556K INC. 01558-01559, 01561-01562) ..................578 DRIVE AXLE HUB AND SHAFT (→ S/N C222E01556K INC. 01558-01559, 01561-01562) .............................582 BRAKE ASSEMBLY PARK BRAKE (→ S/N C222E01556K INC. 01558-01559, 01561-01562) ............................584 DRIVE AXLE MOUNTING......................................................................................586 HUB ASSEMBLY.............................................................................................588 DIFFERENTIAL AND CARRIER.................................................................................590 SERVICE BRAKE ASSEMBLY...................................................................................592 PARK BRAKE ASSEMBLY......................................................................................594 PARK BRAKE RETAINER......................................................................................596 DRIVE WHEELS AND TIRES 18.00 X 25........................................................................598 DRIVE WHEELS AND TIRES 18.00 X 33........................................................................600 DRIVE WHEELS AND TIRES 18.00 X 33 - FOR TRUCKS WITH KESSLER DRIVE AXLE ONLY .............................602 STEERING SYSTEM..............................................................................................605 STEERING COLUMN ASSEMBLY.................................................................................608 STEERING COLUMN..........................................................................................610 STEERING COLUMN AND ATTACHING PARTS......................................................................612 STEERING CONTROL UNIT....................................................................................614 STEERING CONTROL VALVE...................................................................................616 STEER AXLE AND ATTACHING PARTS...........................................................................618 STEER AXLE AND ATTACHING PARTS...........................................................................620 STEER AXLE ASSEMBLY......................................................................................622 STEERING HOSES...........................................................................................624 STEER CYLINDER...........................................................................................626 STEER TIRES AND WHEELS 18.00 X 25........................................................................628 STEER TIRES AND WHEELS 18.00 X 33........................................................................630 STEER TIRES AND WHEELS 18.00 X 33 - FOR TRUCKS WITH KESSLER DRIVE AXLE ONLY .............................632 BRAKE SYSTEM.................................................................................................633 BRAKE PEDAL AND LINKAGE..................................................................................636 BRAKE PEDAL ASSEMBLY.....................................................................................638 MAIN MANIFOLD AND ATTACHING BRAKE HOSES..................................................................640 BRAKE ACCUMULATOR AND MOUNTING HARDWARE..................................................................641 HYDRAULIC FILTER AND ATTACHING BRAKE HOSES...............................................................642 HIGH PRESSURE HYDRAULIC FILTER AND ATTACHING BRAKE HOSES.................................................644 HYDRAULIC PUMP AND ATTACHING BRAKE HOSES.................................................................645 HYDRAULIC TANK AND ATTACHING BRAKE HOSES.................................................................646 DRIVE AXLE AND ATTACHING BRAKE HOSES.....................................................................647 COOLER AND ATTACHING BRAKE HOSES.........................................................................648 BRAKE VALVE AND ATTACHING BRAKE HOSES....................................................................649 BRAKE MANIFOLD AND ATTACHING BRAKE HOSES.................................................................652 HYDRAULIC SYSTEM.............................................................................................655 HYDRAULIC SYSTEM PAGE 1 OF 2.............................................................................658 HYDRAULIC SYSTEM PAGE 2 OF 2.............................................................................662 HYDRAULIC TANK...........................................................................................664 HYDRAULIC CONTROLS JOYSTICK - CONTAINER HANDLER .........................................................666 HYDRAULIC CONTROLS JOYSTICK - INTERMODAL HANDLER ........................................................668 JOYSTICK ASSEMBLY........................................................................................670 HYDRAULIC PUMPS AND ATTACHING PARTS......................................................................672 LOWERING CONTROL VALVE TELESCOPING.......................................................................675 HYDRAULIC MOTOR POWERED SLIDING CAB......................................................................676 HYDRAULIC CONTROL VALVES MOUNTING........................................................................678 CONTROL VALVES HYDRAULICS................................................................................680 MAIN CONTROL VALVE ATTACHING PARTS.......................................................................682 MAIN CONTROL VALVE ASSEMBLY..............................................................................684 COMBINATION MANIFOLD ATTACHING PARTS.....................................................................688 COMBINATION MANIFOLD ASSEMBLY PAGE 1 OF 2 (→ S/N C222E01671L) ..........................................690 COMBINATION MANIFOLD ASSEMBLY PAGE 2 OF 2 (→ S/N C222E01671L) ..........................................692 COMBINATION MANIFOLD ASSEMBLY PAGE 1 OF 2 (S/N C222E01672L →) ..........................................694 COMBINATION MANIFOLD ASSEMBLY PAGE 2 OF 2 (S/N C222E01672L →) ..........................................696 FLOW AMPLIFIER ATTACHING PARTS...........................................................................698 AUTOMATIC GREASING SYSTEM PAGE 1 OF 2....................................................................700 AUTOMATIC GREASING SYSTEM PAGE 2 OF 2....................................................................702 AUTOMATIC GREASING PUMP..................................................................................704 STABILZER HYDRAULICS.....................................................................................706 STABILIZER CYLINDER......................................................................................710 STABILIZER VALVE.........................................................................................712 TUBE ASSEMBLY TWIN 12-PORT, BASE TRUCK - AUTOMATIC GREASING SYSTEM ......................................714 TUBE ASSEMBLY TWIN 7-PORT, BOOM FRONT - AUTOMATIC GREASING SYSTEM .......................................716 TUBE ASSEMBLY TWIN 4-PORT WITH METERING UNIT NUMBER 3, BOOM REAR - AUTOMATIC GREASING SYSTEM ............717 TUBE ASSEMBLY TWIN 4-PORT WITH METERING UNITS NUMBER 9 AND 10, BOOM REAR - AUTOMATIC GREASING SYSTEM ....718 Boom.........................................................................................................719 BOOM PAGE 1 OF 4.........................................................................................722 BOOM PAGE 2 OF 4.........................................................................................724 BOOM PAGE 3 OF 4.........................................................................................726 BOOM PAGE 4 OF 4.........................................................................................730 BOOM MOUNTING............................................................................................732 BUMPERS..................................................................................................734 BUMPERS INSET............................................................................................735 BOOM DERRICKING CYLINDER MOUNTING........................................................................736 LOAD HOLDING VALVE DERRICKING............................................................................738 BOOM HYDRAULIC SYSTEM....................................................................................740 EXTENSION CYLINDER BOOM..................................................................................742 BOOM DERRICKING CYLINDER ASSEMBLY........................................................................744 BOOM DERRICKING CYLINDER ASSEMBLY........................................................................746 OPTIONS......................................................................................................749 OPTIONAL MOUNTING EQUIPMENT (HANDLE).....................................................................752 MAP READING LIGHT........................................................................................753 TRAINING SEAT............................................................................................754 DC-DC CONVERTER AND ATTACHING PARTS......................................................................755 SECOND 12V SOCKET OPTION.................................................................................756 HEATED TOP WINDOW........................................................................................757 CAB SUNSHADE TOP.........................................................................................758 CAB SUNSHADE REAR........................................................................................760 INSULATION MATS AND AIR DUCT CLOSED CAB WITH AIRCO OR CLIMATE CONTROL....................................762 AIR DUCT ASSEMBLY LOUVER SYSTEM..........................................................................764 EMPTY SEAT ENGINE SHUTDOWN...............................................................................766 SOUND REDUCTION TIER III ENGINE..........................................................................768 SOUND REDUCTION TIER IV INTERIM ENGINE...................................................................770 START AID................................................................................................772 ENGINE BLOCK HEATER 240V.................................................................................773 THREE-POINT SEAT BELT....................................................................................774 BUMPERS..................................................................................................775 FIELD CONVERSION KITS........................................................................................777 WATER COOLED TURBOCHARGER................................................................................780 LOUVER - HEAVY DUTY AIRCO................................................................................780 TELEMETRY KITS...........................................................................................780 PARK BRAKE KIT...........................................................................................780 NUMERICAL INDEX..............................................................................................781
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HYSTER REACHSTACKER RS45-27 RS45-31 RS46-36 RS46-41L RS46-41S RS46-41LS (C222) PARTS MANUAL – PDF DOWNLOAD:
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