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Hyster S135FT S155FT (E024) Parts Manual – PDF DOWNLOAD
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Description
Hyster S135FT S155FT (E024) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster S135FT S155FT (E024) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster S135FT S155FT (E024) Parts Manual – PDF DOWNLOAD
Frame.................................................................................................................................................... 23 HOOD ASSEMBLY........................................................................................................................................ 26 FLOORPLATES AND COVERS............................................................................................................................... 30 COUNTERWEIGHT........................................................................................................................................ 34 COWL MOUNT........................................................................................................................................... 36 OVERHEAD GUARD....................................................................................................................................... 38 NON SUSPENSION SEAT WITH HIP RESTRAINT (→ S/N E024V01942H) ......................................................................................... 40 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS (S/N E024V01943H →) ................................................................................ 42 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - OPTIONAL .......................................................................................... 44 SEMI SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N E024V01942H) ...................................................................... 46 SEMI-SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (S/N E024V01943H →) ...................................................................... 48 FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N E024V01942H) ...................................................................... 50 FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N E024V01942H) ............................................................... 52 FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 3 (S/N E024V01943H →) ...................................... 54 FULL SUSPENSION SEAT SHEET 2 OF 3 (S/N E024V01943H →) .............................................................................................. 58 SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT - SHEET 3 OF 3 (S/N E024V01943H →) .................................................................... 60 ARMREST ASSEMBLY MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS (S/N E024V01943H → INC. 01938) ..................................... 62 ARMREST ASSEMBLY MINI-LEVER MODULES - FULL SUSPENSION SEAT (S/N E024V01943H → INC. 01938) ......................................................... 64 FORKS STANDARD TAPER - CLASS IV ..................................................................................................................... 66 LOAD BACKREST EXTENSION.............................................................................................................................. 68 ELECTRONIC LEVER LABELS MINI LEVER SINGLE FUNCTION................................................................................................... 70 ELECTRONIC LEVER LABELS MINI LEVER DUAL FUNCTION..................................................................................................... 72 LABELS INTERIOR...................................................................................................................................... 74 LABELS EXTERIOR...................................................................................................................................... 76 MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS................................................................................................. 78 LABELS HYDRAULIC CONTROL LABELS - CONTROL LEVER ..................................................................................................... 80 ENGINES.................................................................................................................................................. 83 EXHAUST SYSTEM GM 4.3L GASOLINE AND LPG - GFI OPTION ................................................................................................ 88 EXHAUST SYSTEM GM 3.4L GASOLINE AND LPG - PSI OPTION (S/N E024V02386J →) .......................................................................... 90 EXHAUST WRAPS GM 4.3L GASOLINE AND LPG............................................................................................................... 92 EXHAUST SYSTEM CUMMINS QSB 3.3L...................................................................................................................... 94 COOLING GM 4.3L GASOLINE AND LPG..................................................................................................................... 96 COOLING CUMMINS QSB 3.3L DIESEL...................................................................................................................... 98 ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 1 OF 3 ...............................................................................102 ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 2 OF 3 ...............................................................................106 ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 3 OF 3 ...............................................................................110 ENGINE MOUNTING GM 4.3L GASOLINE AND LPG.............................................................................................................112 FLYWHEEL AND HOUSING GM 4.3L GASOLINE AND LPG........................................................................................................114 FAN MOUNT ASSEMBLY GM 4.3L GASOLINE AND LPG - GFI OPTION ............................................................................................116 FAN MOUNT ASSEMBLY GM 4.3L, GASOLINE AND LPG - PSI OPTION (S/N E024V02386J →) .....................................................................118 FAN ASSEMBLY GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N E024V02386J →) ............................................................................120 ELECTRICAL MOUNTING PLATE GM 4.3L LPG - PSI OPTION (S/N E024V02386J →) ...........................................................................121 ELECTRICAL MOUNTING PLATE AND LIFTING EYE GM 4.3L GASOLINE - PSI OPTION .............................................................................122 PULLEY AND TENSIONER GM 4.3L, GASOLINE AND LPG - PSI OPTION (S/N E024V02386J →) ...................................................................124 EXHAUST MANIFOLDS GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N E024V02386J →) .......................................................................126 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L LPG - PSI OPTION (S/N E024V02386J →) .................................................................127 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L GASOLINE - PSI OPTION ...................................................................................128 CRANKSHAFT PULLEY GM 4.3L, GASOLINE AND LPG - PSI OPTION (S/N E024V02386J →) ......................................................................129 CYLINDER BLOCK GM 4.3L GASOLINE AND LPG..............................................................................................................130 CYLINDER HEAD GM 4.3L GASOLINE AND LPG...............................................................................................................134 CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG - GFI OPTION (→ S/N E024V02385J) ....................................................................136 CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N E024V02386J →) ....................................................................140 VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG - GFI OPTION (→ S/N E024V02385J) ..........................................................144 VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N E024V02386J →) ..........................................................148 INTAKE AIR FUEL MODULE GM 4.3L GASOLINE - PSI OPTION ................................................................................................150 COIL ASSEMBLY GM 4.3L GASOLINE AND LPG - GFI OPTION (→ S/N E024V02385J) ...........................................................................152 DISTRIBUTER AND COIL GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N E024V02386J →) ....................................................................153 OIL PUMP GM 4.3L GASOLINE AND LPG....................................................................................................................154 WATER BYPASS GM 4.3L GASOLINE - PSI OPTION ..........................................................................................................156 FAN ASSEMBLY CUMMINS QSB 3.3L DIESEL.................................................................................................................157 ENGINE MOUNTING CUMMINS QSB 3.3L DIESEL..............................................................................................................158 FLYWHEEL AND HOUSING CUMMINS QSB 3.3L DIESEL.........................................................................................................160 CYLINDER HEAD CUMMINS QSB 3.3L DIESEL................................................................................................................162 CYLINDER BLOCK CUMMINS QSB 3.3L DIESEL...............................................................................................................164 EXHAUST MANIFOLD CUMMINS QSB 3.3L DIESEL.............................................................................................................166 CAMSHAFT CUMMINS QSB 3.3L DIESEL.....................................................................................................................168 VALVE COVER CUMMINS QSB 3.3L DIESEL..................................................................................................................170 OIL PUMP AND FRONT GEAR COVER CUMMINS QSB 3.3L DIESEL................................................................................................172 OIL FILTER AND COOLER CUMMINS QSB 3.3L DIESEL........................................................................................................174 OIL PAN CUMMINS QSB 3.3L DIESEL......................................................................................................................176 TURBOCHARGER CUMMINS QSB 3.3L DIESEL.................................................................................................................178 TURBOCHARGER PLUMBING CUMMINS QSB 3.3L DIESEL........................................................................................................180 CRANKSHAFT CUMMINS QSB 3.3L DIESEL...................................................................................................................182 CRANKCASE BREATHER CUMMINS QSB 3.3L DIESEL...........................................................................................................184 PISTON AND CONNECTING ROD CUMMINS QSB 3.3L DIESEL....................................................................................................186 ROCKER ARM SHAFT CUMMINS QSB 3.3L DIESEL.............................................................................................................188 AIR INTAKE MANIFOLD CUMMINS QSB 3.3L DIESEL..........................................................................................................190 WATER PUMP AND PULLEY CUMMINS QSB 3.3L DIESEL........................................................................................................192 THERMOSTAT CUMMINS QSB 3.3L DIESEL...................................................................................................................194 VIBRATION DAMPER CUMMINS QSB 3.3L DIESEL.............................................................................................................195 STARTING AID CUMMINS QSB 3.3L DIESEL.................................................................................................................196 LIFTING BRACKET CUMMINS QSB 3.3L DIESEL..............................................................................................................197 OIL LEVEL GAUGE CUMMINS QSB 3.3L DIESEL..............................................................................................................198 WATER OULET CONNECTION CUMMINS QSB 3.3L DIESEL.......................................................................................................199 FUEL SYSTEM..............................................................................................................................................201 AIR INTAKE GM 4.3L, GASOLINE AND LPG - GFI (→ S/N E024V02385J) ....................................................................................206 AIR INTAKE GM 4.3L, GASOLINE AND LPG - PSI (S/N E024V02386J →) ....................................................................................208 AIR INTAKE CUMMINS QSB 3.3L DIESEL...................................................................................................................210 AIR FILTER GASOLINE AND LPG..........................................................................................................................212 PRE-CLEANER AND MOUNT CUMMINS QSB 3.3L DIESEL........................................................................................................213 FUEL SYSTEM GM 4.3L GASOLINE - GFI OPTION ...........................................................................................................214 FUEL SYSTEM GM 4.3L GASOLINE - PSI ..................................................................................................................216 FUEL SENDER AND ATTACHING PARTS GM 4.3L GASOLINE - PSI OPTION .......................................................................................218 THROTTLE BODY ASSEMBLY AND FUEL RAIL GM 4.3L GASOLINE - GFI OPTION ..................................................................................220 THROTTLE BODY GM 4.3L GASOLINE - PSI OPTION .........................................................................................................222 FUEL SYSTEM GM 4.3L LPG - GFI (→ S/N E024V02385J) .................................................................................................224 FUEL SYSTEM GM 4.3L LPG - PSI (S/N E024V02386J →) ................................................................................................228 THROTTLE BODY ASSEMBLY GM 4.3L LPG (→ S/N E024V01900H EXC. 01888) ..................................................................................230 THROTTLE BODY ASSEMBLY GM 4.3L LPG - GFI OPTION (S/N E024V01901H ↔ S/N E024V02385J INC. 01888) ....................................................232 THROTTLE BODY GM 4.3L LPG - PSI OPTION (S/N E024V02386J →) .......................................................................................234 REGULATOR GM 4.3L LPG - GFI OPTION (→ S/N E024V02385J) ............................................................................................236 LPG REGULATOR AND MIXER GM 4.3L - PSI OPTION (S/N E024V02386J →) ..................................................................................238 LPG CONVERTER GM 4.3L LPG - PSI OPTION (S/N E024V02386J →) .......................................................................................239 LPG LOCK OFF GM 4.3L - PSI OPTION (S/N E024V02386J →) .............................................................................................240 COOLANT HOSES GM 4.3L LPG WITH CAB - PSI ............................................................................................................241 LPG TANK BRACKET SWING OUT...........................................................................................................................242 LPG TANK BRACKET SWING OUT/ DROP DOWN................................................................................................................244 FUEL SYSTEM CUMMINS QSB 3.3L DIESEL..................................................................................................................246 FUEL CAP DIESEL......................................................................................................................................248 FUEL INJECTION PUMP CUMMINS QSB 3.3L DIESEL..........................................................................................................249 FUEL INJECTOR AND INJECTOR PLUMBING CUMMINS QSB 3.3L DIESEL..........................................................................................250 FUEL PUMP PLUMBING CUMMINS QSB 3.3L DIESEL...........................................................................................................252 FUEL FILTER PLUMBING CUMMINS QSB 3.3L DIESEL.........................................................................................................254 WATER SEPARATOR CUMMINS QSB 3.3L DIESEL..............................................................................................................256 FUEL FILTER CUMMINS QSB 3.3L DIESEL..................................................................................................................257 THROTTLE PEDAL AND ATTACHING PARTS MONOTROL PEDAL....................................................................................................258 MONOTROL PEDAL ASSEMBLY..............................................................................................................................260 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL...........................................................................................262 ELECTRICAL SYSTEM........................................................................................................................................265 ELECTRICAL SYSTEM RIGHT HAND CHASSIS.................................................................................................................270 COWL ELECTRICAL ELECTRIC HYDRAULIC...................................................................................................................272 COWL ELECTRICAL MANUAL HYDRAULIC.....................................................................................................................274 INSTRUMENT CLUSTER...................................................................................................................................276 POWER DISTRIBUTION MODULE GFI OPTION (→ S/N E024V02385J) ...........................................................................................278 FUSE BOX GM 4.3L LPG - PSI OPTION (S/N E024V02386J →) .............................................................................................280 ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG - GFI OPTION ......................................................................................282 ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG - PSI OPTION ......................................................................................284 ENGINE CONTROL MODULE AND SENSORS GM 4.3L LPG - PSI OPTION (S/N E024V02386J →) ...................................................................286 ENGINE CONTROL MODULE AND SENSORS GM 4.3L GASOLINE - PSI OPTION .....................................................................................288 SPARK PLUGS AND WIRES GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N E024V02386J →) ...................................................................290 DISTRIBUTOR ASSEMBLY GM 4.3L, GASOLINE AND LPG.......................................................................................................291 BATTERY CABLES GM 4.3L GASOLINE AND LPG..............................................................................................................292 STARTER GM 4.3L......................................................................................................................................294 ALTERNATOR AND MOUNTING GM 4.3L LPG - PSI OPTION (S/N E024V02386J →) .............................................................................296 SEALED ALTERNATOR AND MOUNTING GM 4.3L GASOLINE AND LPG..............................................................................................297 ENGINE CONTROL MODULE MOUNTING.......................................................................................................................298 ENGINE ELECTRICAL SYSTEM CUMMINS QSB 3.3L DIESEL.....................................................................................................300 ELECTRONIC CONTROL MODULE AND SENSORS CUMMINS QSB 3.3L DIESEL........................................................................................304 ALTERNATOR AND MOUNTING CUMMINS QSB 3.3L DIESEL......................................................................................................306 SEALED ALTERNATOR AND MOUNTING CUMMINS QSB 3.3L DIESEL...............................................................................................308 STARTER MOTOR CUMMINS QSB 3.3L DIESEL................................................................................................................309 BATTERY CABLES CUMMINS QSB 3.3L DIESEL...............................................................................................................310 LIGHTS STOP, TAIL, TURN, BACKUP, AND STROBE..........................................................................................................312 TRANSMISSION ELECTRICAL SYSTEM TWO SPEED TRANSMISSION................................................................................................314 TRANSMISSION ELECTRICAL SYSTEM THREE SPEED TRANSMISSION..............................................................................................316 REMOTE KEY SWITCH....................................................................................................................................318 MAST ELECTRICAL......................................................................................................................................319 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) (→ S/N E024V01942H) ..................................................................320 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) (→ S/N E024V01942H) ....................................................................322 MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION (S/N E024V01943H →) .............................................................................324 MINI-LEVER CONTROLS WITH ARMREST - FOUR FUNCTION (S/N E024V01943H →) ..............................................................................326 MINI-LEVER CONTROLS WITH ARMREST - FIVE FUNCTION (S/N E024V01943H →) ..............................................................................328 IMPACT SENSOR........................................................................................................................................330 LOAD WEIGH ELECTRICAL................................................................................................................................332 WIRE HARNESS RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG (→ S/N E024V02154H) ....................................................................334 WIRE HARNESS RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG (S/N E024V02155H →) ....................................................................340 WIRE HARNESS RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (→ S/N E024V02164H) .....................................................................346 WIRE HARNESS RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (S/N E024V02165H →) .....................................................................352 WIRE HARNESS SEAT JUMPER.............................................................................................................................358 WIRE HARNESS ENGINE - CUMMINS QSB 3.3L DIESEL .......................................................................................................360 WIRE HARNESS ENGINE, GASOLINE GM 4.3L - 2008-2009 SERIES (→ S/N E024V01900H EXC. 01888) ...........................................................362 WIRE HARNESS (ENGINE) GM 4.3L GASOLINE (2010 SERIES) (S/N E024V01901H → INC. 01888) ................................................................366 WIRE HARNESS ENGINE, LPG, GM 4.3L - 2008-2009 SERIES (→ S/N E024V01900H EXC. 01888) ...............................................................370 WIRE HARNESS (ENGINE) GM 4.3L LPG (GFI OPTION) - 2010 SERIES (S/N E024V01901H ↔ S/N E024V02385J INC. 01888) .......................................374 WIRE HARNESS (ENGINE) GM 4.3L, LPG - PSI OPTION (S/N E024V02386J →) ..............................................................................378 WIRE HARNESS ALTERNATOR - CUMMINS QSB 3.3L DIESEL ...................................................................................................382 WIRE HARNESS SEALED ALTERNATOR - CUMMINS QSB 3.3L DIESEL ............................................................................................384 WIRE HARNESS SEALED ALTERNATOR - GM 4.3L GASOLINE AND LPG ...........................................................................................387 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L LPG (→ S/N E024V01900H EXC. 01888) .......................................................................389 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L LPG (2010 SERIES)(WITH PREMIUM LOW FUEL SENSOR) (S/N E024V01901H → INC. 01888) ..........................392 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L LPG (2010 SERIES)(WITHOUT PREMIUM LOW FUEL SENSOR) (S/N E024V01901H → INC. 01888) .......................394 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L GASOLINE (→ S/N E024V01900H EXC. 01888) ..................................................................396 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L GASOLINE (SERIES 2010) (S/N E024V01901H → INC. 01888) ....................................................398 WIRE HARNESS ELECTRONIC CONTROL VALVE - THREE FUNCTION ..............................................................................................400 WIRE HARNESS ELECTRONIC CONTROL VALVE - FOUR FUNCTION ...............................................................................................402 WIRE HARNESS ELECTRONIC CONTROL VALVE - FIVE FUNCTION ...............................................................................................404 WIRE HARNESS TRANSMISSION - THREE SPEED .............................................................................................................406 WIRE HARNESS TRANSMISSION - TWO SPEED ...............................................................................................................410 WIRE HARNESS COWL WITH MONOTROL PEDAL - ELECTRONIC HYDRAULICS .......................................................................................412 WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER - ELECTRONIC HYDRAULICS ................................................................................416 WIRE HARNESS COWL WITH MONOTROL PEDAL - MANUAL HYDRAULICS ...........................................................................................420 WIRE HARNESS COWL WITH FORWARD/REVERSE - MANUAL HYDRAULICS ..........................................................................................424 WIRE HARNESS LIGHTS..................................................................................................................................428 WIRE HARNESS LOW FUEL SENSOR.........................................................................................................................430 TRANSMISSION.............................................................................................................................................433 TRANSMISSION COOLING LINES CUMMINS QSB 3.3L DIESEL...................................................................................................436 TRANSMISSION COOLING LINES GM 4.3L LPG...............................................................................................................438 TORQUE CONVERTER GM 4.3L GASOLINE AND LPG............................................................................................................440 TORQUE CONVERTER CUMMINS QSB 3.3L DIESEL.............................................................................................................442 TRANSMISSION MOUNT...................................................................................................................................444 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 1 0F 2 (→ S/N E024V01853G) ..............................................................................446 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 2 OF 2 (→ S/N E024V01853G) ..............................................................................448 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 1 OF 2 (S/N E024V01854G →) ..............................................................................450 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 2 OF 2 (S/N E024V01854G →) ..............................................................................452 FORWARD CLUTCH LOW AND SECOND SHAFT THREE SPEED TRANSMISSION - FWD1, RANGE2 .........................................................................454 FORWARD CLUTCH HIGH AND OUTPUT SHAFT THREE SPEED TRANSMISSION - FWD2 ................................................................................456 REVERSE CLUTCH AND FIRST SHAFT THREE SPEED TRANSMISSION - REV1, RANGE 1 .............................................................................458 CONTROL VALVE THREE SPEED TRANSMISSION...............................................................................................................460 TRANSMISSION ASSEMBLY TWO SPEED - SHEET 1 OF 2 (→ S/N E024V01787G) ................................................................................462 TRANSMISSION ASSEMBLY TWO SPEED - SHEET 2 0F 2 (→ S/N E024V01787G) ................................................................................464 TRANSMISSION ASSEMBLY TWO SPEED - SHEET 1 OF 2 (S/N E024V01788G →) ................................................................................466 TRANSMISSION ASSEMBLY TWO SPEED - SHEET 2 OF 2 (S/N E024V01788G →) ................................................................................468 REVERSE CLUTCH TWO SPEED TRANSMISSION................................................................................................................470 OUTPUT SHAFT TWO SPEED TRANSMISSION..................................................................................................................472 FORWARD CLUTCH LOW TWO SPEED TRANSMISSION............................................................................................................474 CONTROL VALVE TWO SPEED TRANSMISSION.................................................................................................................476 CHARGE PUMP..........................................................................................................................................478 PUMP DRIVE...........................................................................................................................................480 Drive Axle...............................................................................................................................................483 DRIVE TIRE AND WHEEL.................................................................................................................................486 DRIVE AXLE AND ATTACHING PARTS WET BRAKE.............................................................................................................488 DRIVE AXLE HOUSING AND HUB...........................................................................................................................490 AXLE HOUSING LEFT HAND...............................................................................................................................492 DIFFERENTIAL.........................................................................................................................................494 WET BRAKE ASSEMBLY...................................................................................................................................496 STEERING SYSTEM..........................................................................................................................................499 STEERING COLUMN AND ATTACHING PARTS GASOLINE AND LPG.................................................................................................502 STEERING COLUMN AND ATTACHING PARTS DIESEL...........................................................................................................503 STEERING COLUMN ASSEMBLY GASOLINE AND LPG............................................................................................................504 STEERING COLUMN ASSEMBLY ISOLATED, DIESEL............................................................................................................506 STEER CONTROL UNIT...................................................................................................................................508 STEERING LINES.......................................................................................................................................510 STEER AXLE...........................................................................................................................................512 STEER CYLINDER.......................................................................................................................................514 STEER TIRE AND WHEEL.................................................................................................................................515 BRAKE SYSTEM.............................................................................................................................................517 BRAKE PEDAL LINKAGE SINGLE PEDAL (→ S/N E024V02090H EXC. 02086) ....................................................................................520 BRAKE PEDAL LINKAGE SINGLE PEDAL (S/N E024V02091H → INC. 02068) ....................................................................................524 BRAKE PEDAL LINKAGE DUAL PEDAL (→ S/N E024V02090H EXC. 02086) ......................................................................................528 BRAKE PEDAL LINKAGE DUAL PEDAL (S/N E024V02091H → INC. 02068) ......................................................................................532 BRAKE MASTER CYLINDER ASSEMBLY.......................................................................................................................535 BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL...........................................................................................................536 PARK BRAKE ASSEMBLY..................................................................................................................................540 PARK BRAKE ASSEMBLY..................................................................................................................................542 HYDRAULIC SYSTEM.........................................................................................................................................545 HYDRAULIC SUPPLY AND RETURN..........................................................................................................................548 HYDRAULIC FILTER.....................................................................................................................................552 GEAR PUMP ASSEMBLY...................................................................................................................................554 GEAR PUMP............................................................................................................................................556 HAND LEVERS THREE FUNCTION - WITH DETENTED LEVERS ...................................................................................................558 HAND LEVERS THREE FUNCTION - WITHOUT DETENTED LEVERS ................................................................................................560 HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................................562 HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS .................................................................................................564 CONTROL VALVE AND STEERING UNIT ASSEMBLY MANUAL CONTROL - THREE FUNCTION ............................................................................566 CONTROL VALVE AND STEERING UNIT ASSEMBLY MANUAL CONTROL - FOUR FUNCTION .............................................................................568 CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE.....................................................................................................570 VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ........................................................................572 AUXILIARY ONE AND TWO SECTIONS MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................................574 OUTLET SECTION MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................................................576 MID INLET SECTION MANUAL AND ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ...............................................................577 CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRONIC CONTROL - THREE FUNCTION (→ 6/2009) ...........................................................578 CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRO-HYDRAULIC - THREE FUNCTION (6/2009 →) ............................................................580 CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRONIC CONTROL - FOUR AND FIVE FUNCTION (→ 6/2009) ...................................................582 CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRO-HYDRAULIC - FOUR AND FIVE FUNCTION (6/2009 →) ....................................................584 VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION .............................................................586 TILT SECTION ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION ...............................................................................588 ELECTRO HYDRAULIC POPPET VALVE ELECTRONIC CONTROL VALVE - THREE, FOUR, AND FIVE FUNCTION ............................................................590 AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE - THREE, FOUR, AND FIVE FUNCTION (→ 6/2009) ........................................................592 AUXILIARY ONE SECTION ELECTRONIC CONTROLLER - THREE, FOUR AND FIVE FUNCTION (6/2009 →) ............................................................594 AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE - FOUR AND FIVE FUNCTION (→ 6/2009) ................................................................596 AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE - FOUR AND FIVE FUNCTION (6/2009 →) ................................................................598 OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE, FOUR AND FIVE FUNCTION WITHOUT ANTI-STALL SOLENOID (→ 6/2009) ....................................600 OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE, FOUR, AND FIVE FUNCTION WITH ANTI-STALL SOLENOID (6/2009 →) ......................................602 TILT CYLINDER AND MAST INSTALLATION..................................................................................................................604 TILT CYLINDERS.......................................................................................................................................606 TILT HYDRAULICS......................................................................................................................................608 VENT LINES...........................................................................................................................................610 HOIST HOSE AND ATTACHING PARTS.......................................................................................................................611 Mast-Two Stage Limited Free-Lift.........................................................................................................................613 OUTER MAST TWO STAGE LIMITED FREE-LIFT...............................................................................................................616 INNER MAST TWO STAGE LIMITED FREE-LIFT...............................................................................................................618 MAIN LIFT TWO STAGE LIMITED FREE-LIFT................................................................................................................620 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT.......................................................................................................624 CARRIAGE TWO STAGE LIMITED FREE-LIFT.................................................................................................................626 HEADER HOSE AND AUXILIARY TUBE TWO STAGE LIMITED FREE-LIFT...........................................................................................628 Mast-Three Stage Full Free-Lift..........................................................................................................................633 OUTER MAST THREE STAGE FULL FREE-LIFT................................................................................................................636 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.........................................................................................................638 INNER MAST THREE STAGE FULL FREE-LIFT................................................................................................................640 MAIN LIFT THREE STAGE FULL FREE-LIFT.................................................................................................................642 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT........................................................................................................646 FREE-LIFT THREE STAGE FULL FREE-LIFT.................................................................................................................650 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT........................................................................................................652 CARRIAGE THREE STAGE FULL FREE-LIFT..................................................................................................................654 OPTIONS..................................................................................................................................................657 STROBE LIGHT (LED)...................................................................................................................................660 MIRRORS..............................................................................................................................................662 FIRE EXTINGUISHER....................................................................................................................................664 BACK-UP ALARM........................................................................................................................................665 ACCUMULATOR..........................................................................................................................................666 HANG-ON SIDE-SHIFT CARRIAGE AND HOSES WITH FORK POSITIONER...........................................................................................668 HANG-ON SIDE-SHIFT CARRIAGE AND HOSES WITHOUT FORK POSITIONER (→ S/N B513V01979J) (→ S/N B514V02564J) .............................................670 HANG-ON SIDE-SHIFT CARRIAGE AND HOSES WITHOUT FORK POSITIONER (S/N B513V01980J →) (S/N B514V02565J →) .............................................672 FORK POSITIONER ASSEMBLY.............................................................................................................................674 FORK POSITIONER CYLINDER.............................................................................................................................676 SIDE-SHIFT ASSEMBLY..................................................................................................................................678 SIDE-SHIFT CYLINDER..................................................................................................................................680 PRESSURE REGULATOR...................................................................................................................................682 SIDE-SHIFT ASSEMBLY WITHOUT FORK POSITIONER (S/N B513V01980J →) (S/N B514V02565J →) ...............................................................684 SIDE-SHIFT CYLINDER WITHOUT FORK POSITIONER (S/N B513V01980J →) (S/N B514V02565J →) ...............................................................686 AUXILIARY FUNCTION HOSES TWO AND THREE STAGE MASTS...................................................................................................688 HEADER HOSE AND AUXILIARY TUBE TWO STAGE LIMITED FREE-LIFT (→ S/N B513V01889H) .....................................................................690 HEADER HOSES TWO STAGE LIMITED FREE-LIFT (S/N B513V01890H →) .......................................................................................694 HEADER HOSE AND AUXILIARY TUBE THREE STAGE FULL FREE-LIFT (→ S/N B514V02371H) ......................................................................698 HEADER HOSE AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - 147.2 INCH LIFT-HEIGHT (S/N B514V02372H →) ...........................................702 HEADER HOSE AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - 182.7-218.1 INCH LIFT-HEIGHT (S/N B514V02372H →) .....................................706 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (S/N B513V01890H →) .....................................710 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N B513V01890H →) ......................712 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N B513V01890H →) ...........................714 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (S/N B514V02372H →) ......................................716 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N B514V02372H →) .......................718 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N B514V02372H →) ............................720 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - WITHOUT QUICK DISCONNECT FITTINGS ...................722 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ....724 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .........726 FIELD CONVERSION KITS....................................................................................................................................729 BRAKE AND INCHING PEDAL CONVERSION...................................................................................................................732 SEAT CONVERSION KITS.................................................................................................................................732 ADD-ON OPTION KITS...................................................................................................................................732 AUDIBLE ALARM KITS...................................................................................................................................733 LIGHT KITS...........................................................................................................................................733 E-HYDRAULIC CONTROL CONVERSION KITS..................................................................................................................734 E-HYDRAULIC CONTROL CONVERSION KITS..................................................................................................................734 HYDRAULIC CONTROL CONVERSIONS........................................................................................................................734 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT..............................................................................................735 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT...............................................................................................736 AUXILIARY TUBE EXTENSION KIT.........................................................................................................................736 ATTACHMENT MOUNTING KITS.............................................................................................................................737 MISCELLANEOUS CONVERSION KITS........................................................................................................................738 REPLACEMENT KITS.....................................................................................................................................738 ADD ON TELEMETRY KITS................................................................................................................................738 NUMERICAL INDEX..........................................................................................................................................739
IMAGES PREVIEW OF THE MANUAL:
HYSTER S135FT S155FT (E024) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
