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Hyster S135XL2 S155XL2 (C024) Parts Manual – PDF DOWNLOAD
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Hyster S135XL2 S155XL2 (C024) Parts Manual – PDF DOWNLOAD
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Description
Hyster S135XL2 S155XL2 (C024) Parts Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Hyster S135XL2 S155XL2 (C024) Parts Manual – PDF DOWNLOAD
toc.................................................................. 1 1 FRAME.......................................................... 19 GENERAL TRUCK (Figure 1-1)................................... 22 LABELS (Figure 1-2).......................................... 24 COWL AND FLOOR PLATES (Figure 1-3)........................... 26 HOOD (Figure 1-4)............................................ 28 COUNTERWEIGHT (Figure 1-5)................................... 30 OVERHEAD GUARD (Figure 1-6).................................. 32 LOAD BACKREST EXTENSION (Figure 1-7)......................... 34 FORK (Figure 1-8)............................................ 36 SEAT (Figure 1-9)............................................ 38 SEAT (Figure 1-10)........................................... 40 FULL SUSPENSION SEAT (Figure 1-11)........................... 42 FULL SUSPENSION SEAT (Figure 1-12)........................... 44 SEAT MOUNTING (Figure 1-13).................................. 46 2 ENGINE ASSEMBLY................................................ 47 RADIATOR (Figure 2-1)........................................ 52 FAN DRIVE AND ALTERNATOR MOUNTING (Figure 2-2)............... 54 COOLING AND FAN DRIVE (Figure 2-3)........................... 56 EXHAUST GAS AND LPG (Figure 2-4)............................. 58 EXHAUST DIESEL (Figure 2-5).................................. 60 EXHAUST GAS AND LPG (Figure 2-6)............................. 62 EXHAUST DIESEL (Figure 2-7).................................. 64 EXHAUST MANIFOLD (Figure 2-8)................................ 66 ENGINE MOUNTING (Figure 2-9)................................. 68 ENGINE ASSEMBLY (Figure 2-10)................................ 70 ENGINE ASSEMBLY (Figure 2-11)................................ 72 FLYWHEEL AND HOUSING (Figure 2-12)........................... 74 CYLINDER BLOCK (Figure 2-13)................................. 76 CAMSHAFT AND OIL PAN (Figure 2-14)........................... 78 VALVE COVER AND INLET MANIFOLD (Figure 2-15)................. 82 INTAKE MANIFOLD AND FUEL RAIL (Figure 2-16).................. 86 CYLINDER HEAD (Figure 2-17).................................. 88 OIL PUMP (Figure 2-18)....................................... 90 CYLINDER BLOCK (Figure 2-19)................................. 92 CYLINDER HEAD AND INDUCTION MANIFOLD (Figure 2-20)........... 94 VALVE COVER AND ROCKER ARM SHAFT (Figure 2-21)............... 96 CRANKSHAFT AND PISTONS (Figure 2-22)......................... 98 OIL PAN AND PUMP (Figure 2-23)...............................100 WATER PUMP AND OUTLET (Figure 2-24)..........................102 TIMING GEAR (Figure 2-25)....................................104 EXHAUST MANIFOLD (Figure 2-26)...............................106 OIL FILTER (Figure 2-27).....................................108 OIL COOLER (Figure 2-28).....................................110 FUEL INJECTION PUMP (Figure 2-29)............................112 DRIVE ADAPTOR (Figure 2-30)..................................114 3 FUEL SYSTEM....................................................117 AIR FILTER (Figure 3-1)......................................120 AIR FILTER (Figure 3-2)......................................122 FUEL SUPPLY SYSTEM (Figure 3-3)..............................124 FUEL SUPPLY SYSTEM (Figure 3-4)..............................126 ENGINE FUEL SUPPLY (Figure 3-5)..............................128 FUEL SUPPLY SYSTEM (Figure 3-6)..............................130 THROTTLE BODY AND LPG MIXER (Figure 3-7).....................134 LPG REGULATOR (Figure 3-8)...................................136 THROTTLE BODY ASSEMBLY (Figure 3-9)..........................138 THROTTLE LINKAGE (Figure 3-10)...............................140 ACCELERATOR PEDAL AND BRACKET (Figure 3-11)..................142 ACCELERATOR PEDAL AND BRACKET (Figure 3-12)..................144 MONOTROL PEDAL (Figure 3-13).................................146 4 ELECTRICAL SYSTEM..............................................149 INSTRUMENT PANEL (Figure 4-1)................................152 ELECTRICAL (Figure 4-2)......................................156 ELECTRICAL (Figure 4-3)......................................158 ELECTRICAL SYSTEM (Figure 4-4)...............................160 ALTERNATOR MOUNTING (Figure 4-5).............................162 STARTER MOTOR (Figure 4-6)...................................164 STARTER MOTOR (Figure 4-7)...................................166 DISTRIBUTOR ASSEMBLY (Figure 4-8)............................168 GAUGE CLUSTER (Figure 4-9)...................................170 WIRE HARNESS (ENGINE) (Figure 4-10)..........................172 WIRE HARNESS (Figure 4-11)...................................174 WIRE HARNESS (Figure 4-12)...................................176 WIRE HARNESS (Figure 4-13)...................................177 WIRE HARNESS (Figure 4-14)...................................178 WIRE HARNESS (Figure 4-15)...................................180 WIRE HARNESS (Figure 4-16)...................................182 5 TRANSMISSION...................................................183 TORQUE CONVERTER (Figure 5-1)................................186 FLYWHEEL HOUSING (Figure 5-2)................................188 TRANSMISSION (Figure 5-3)....................................190 TRANSMISSION GEARS (Figure 5-4)..............................194 CLUTCH PACK (Figure 5-5).....................................196 CLUTCH PACK (Figure 5-6).....................................198 DRIVE AXLE (Figure 5-7)......................................200 UNIVERSAL JOINT (Figure 5-8).................................202 DIFFERENTIAL AND CARRIER (Figure 5-9)........................204 CONTROL LINKAGE (Figure 5-10)................................208 CONTROL VALVE (Figure 5-11)..................................212 6 STEERING SYSTEM................................................215 STEERING COLUMN (Figure 6-1).................................218 STEERING AXLE (Figure 6-2)...................................222 STEERING CYLINDER (Figure 6-3)...............................224 STEERING CONTROL UNIT (Figure 6-4)...........................226 7 BRAKE SYSTEM...................................................229 PEDAL LINKAGE (Figure 7-1)...................................232 BRAKE (Figure 7-2)...........................................236 BRAKE BOOSTER (Figure 7-3)...................................238 PARK BRAKE (Figure 7-4)......................................240 8 HYDRAULIC SYSTEM...............................................243 HYDRAULIC SYSTEM (Figure 8-1)................................246 HYDRAULIC PUMP (Figure 8-2)..................................248 HYDRAULIC PUMP (Figure 8-3)..................................250 STEERING HYDRAULIC (Figure 8-4)..............................252 STEERING PUMP (Figure 8-5)...................................256 PUMP ADAPTER (Figure 8-6)....................................258 TRANSMISSION HYDRAULIC (Figure 8-7)..........................260 HYDRAULIC FILTER (Figure 8-8)................................262 TILT CYLINDER (Figure 8-9)...................................264 CONTROL VALVE (Figure 8-10)..................................266 CONTROL VALVE ATTACHING PARTS WITH FITTINGS (Figure 8-11)....268 CONTROL VALVE ATTACHING TUBES (Figure 8-12)..................272 CONTROL VALVE (Figure 8-13)..................................274 CONTROL VALVE ATTACHING PARTS WITH FITTINGS (Figure 8-14)....276 CONTROL VALVE ATTACHING TUBES (Figure 8-15)..................278 9 MAST-TWO STAGE LIMITED FREE-LIFT...............................281 OUTER MAST (Figure 9-1)......................................284 INNER MAST (Figure 9-2)......................................286 LIFT (Figure 9-3)............................................288 LIFT CYLINDER (Figure 9-4)...................................290 CARRIAGE (Figure 9-5)........................................292 10 MAST-THREE STAGE FULL FREE-LIFT...............................295 OUTER MAST (Figure 10-1).....................................298 INTERMEDIATE MAST (Figure 10-2)..............................300 INNER MAST (Figure 10-3).....................................302 MAIN LIFT (Figure 10-4)......................................304 MAIN LIFT CYLINDER (Figure 10-5).............................306 FREE-LIFT (Figure 10-6)......................................308 FREE-LIFT CYLINDER (Figure 10-7).............................312 CARRIAGE (Figure 10-8).......................................314 11 OPTIONS.......................................................317 HEADER HOSE (Figure 11-1)....................................320 HEADER HOSE (Figure 11-2)....................................322 LIGHTS (Figure 11-3).........................................326
DESCRIPTION:
Hyster S135XL2 S155XL2 (C024) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
HYSTER S135XL2 S155XL2 (C024) PARTS MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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