Hyster Spacesaver S30C S40C & S50C (C002) Parts Manual – PDF DOWNLOAD
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Hyster Spacesaver S30C S40C & S50C (C002) Parts Manual – PDF DOWNLOAD
Description
Hyster Spacesaver S30C S40C & S50C (C002) Parts Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Hyster Spacesaver S30C S40C & S50C (C002) Parts Manual – PDF DOWNLOAD
1 FRAME Page 2
2 ENGINE Page 13
3 FUEL SYSTEM Page 59
4 ELECTRICAL SYSTEM Page 101
5 TRANSMISSION AND DRIVE TRAIN Page 131
6 BRAKE SYSTEM Page 165
7 HYDRAULIC SYSTEM Page 181
8 STEERING SYSTEM Page 199
9 INTERMEDIATE FREE-LIFT MAST Page 215
1 O FULL FREE-LIFT MAST Page 237
11 THREE STAGE MAST Page 253
12 FOUR STAGE MAST Page 295
13 OPTIONAL Page 307
14 NUMERICAL INDEX Page 337
A
AIR FILTER (Figure 46) Page 80
AIR FILTER (Figure 43)
F-163 GASOLINE ENGINE Page 73
ALTERNATOR (Figure 65)
LAST USED ON S/N C2D-21938, C2A-7555,
C2S-2613 AND C2T-3484 Page 112
ALTERNATOR (Figure 66)
FIRST USEb ON SIN C2D-21939, C2A-7556,
C2S-2614 AND C2T-3485 Page 114
B
BOOM (Figure 170) Page 309
BRAKE AND INCHING CONTROL$ (Figure 98)
POWERSHIFT TRANSMISSION Page 172
BRAKE CONTROLS (Figure 97)
DAY CLUTCH AND OIL CLUTCH TRANSMISSION Page 170
BRAKE (Figure 93) Page 166
BRAKE LINES (Figure 99) Page 17 4
C
CAMSHAFT AND VALVES (Figure 11)
F-163 GASOLINE ENGINE Page 22
CARBURETOR (Figure 39)
F-163GAS0LINE ENGINE
LAST USED ON S/N C2D-6689, C2S-1661,
C2T-1813ANDC2H-1544 Page66
CARBURETOR (Figure 40)
F-163 GASOLINE ENGINE
FIRST USED ON SIN C2D-6690, C2S-1662,
C2T-1814AND C2H-1545 Page68
CARBURETOR (Figure 53)
F-163 LPG ENGINE
LAST USED ON C2D-14077, C2A-4358,
C2S-2017 AND C2T-2419 Page 90
CARBURETOR (Figure 54)
F-163 LPG ENGINE
TABLE OF CONTENTS
C (Continued)
FIRST USED ON SIN C2D-14078, C2A-4359,
PAGE
C2S-2018 AND C2T-2420 Page 92
CARRIAGE (Figure 134)
137000 AND 192000 SERIES MASTS Page 234
CARRIAGE (Figure 144) Page 252
CARRIAGE (Figure 160)
THREE STAGE
137000, 150000 AND 192000 SERIES MASTS Page 293
CARRIAGE (Figure 161)
THREESTAGE
282000 AND 283000 SERIES MASTS Page 294
CLUTCH BOOSTER (Figure 87)
OILCLUTCH
LAST USED ON SIN C2A-1704, C2D-2917 AND C2S-1571 Page 158
CLUTCH (Figure 76) Page 138
CLUTCH PEDAL (Figure 88)
OILCLUTCH
FIRST USED ON SIN C2A-1705, C2D-2918 AND C2S-1572 Page 159
CLUTCH RELEASE MECHANISM (Figure 86)
OILCLUTCH
LAST USED ON SIN C2A-1704, C2D-2917 AND C2T-1571 Page 157
CONTROL VALVES (Figure 106) Page 185
CONVERTER (Figure 58)
F-163 LPG ENGINE
FIRST USED ON SIN C2D-14078, C2A-4359,
C2S-2018 AND C2T -2420 Page 97
COOLING SYSTEM (Figure 21)
F-163 GASOLINE ENGINE Page 32
COOLING SYSTEM (Figure 34)
3-152 DIESEL ENGINE Page 54
COUNTERWEIGHTS (Figure 5) Page 8
CRANKSHAFT, PISTONS AND FLYWHEEL (Figure 10)
F-163 GASOLINE ENGINE Page 20
CRANKSHAFT, PISTONS AND FLYWHEEL (Figure 25)
3-152 DIESEL ENGINE Page 38
CYLINDER ASSEMBLY (Figure 164)
FOUR STAGE MAST
MAIN LIFT Page 300
CYLINDER ASSEMBLY (Figure 165)
FOUR STAGE MAST
FREE-LIFT Page 301
CYLINDER BLOCK AND HEAD (Figure 9)
F-163 GASOLINE ENGINE Page 16
CYLINDER HEAD (Figure 26)
3-152 DIESEL ENGINE Page 40
D
DIFFERENTIAL (Figure 82) Page 150
DISTRIBUTOR (Figure 71)
F-163 GASOLINE ENGINE
LAST USED ON C2D-20940, C2T -3268, C2H-1798 AND C2S-2511 Page 126
DISTRIBUTOR (Figure 72) Page 128
E
ELECTRICAL SYSTEM (Figure 62)
GASOLINE
DRY CLUTCH AND OIL CLUTCH Page 102
ELECTRICAL SYSTEM (Figure 63)
GASOLINE
POWERSHIFT TRANSMISSION Page 106
ELECTRICAL SYSTEM (Figure 64)
DIESEL Page 110
ENGINE MOUNT AND FLYWHEEL HOUSING (Figure 33)
3-152 DIESEL ENGINE Page 52
EXHAUST SYSTEM (Figure 23)
F-163 GASOLINE ENGINE Page 35
EXHAUST SYSTEM (Figure 36)
3-152 DIESEL ENGINE Page 57
F
FINAL DRIVE (Figure 83) Page 152
FORK EXTENSION (Figure 174) Page 313
FORKS (Figure 171) Page 31 O
FORKS (Figure 172)
FULL BOTTOM TAPER Page 311
FOUR FUNCTION VALVE ARRANGEMENT (Figure 108) Page 188
FRAME AND COWLING (Rgure 2) Page 4
FUEL FILTER (Figure 56)
F-163 LPG ENGINE
LAST USED ON S/N C2D-14077,
C2A-4358, C2S-2017 AND C2T -2419 Page 95
FUEL INJECTION PUMP (Figure 46)
3-152 DIESEL ENGINE Page 78
FUEL INJECTION SYSTEM (Figure 45)
3-152 DIESEL ENGINE Page 76
FUEL LIFT PUMP AND FILTER (Figure 47)
3-152 DIESEL ENGINE Page 82
FUEL PRESSURE REGULATOR (Figure 55)
F-163 LPG ENGINE
LAST USED ON S/N C2D-14077,
C2A-4358, C2S-2017 AND C2T -2419 Page 94
FUEL SYSTEM8Figure 37)
F-163 GAS UNE AND 3-153 DIESEL Page 62
FUEL SYSTEM (Figure 49)
LPG F-163 ENGINE
FIRST USED ON C2D-14078, C2A-4359,
C2S-2018 AND C2T-2420 Page 86
G
GOVERNOR DRIVE AND LINKAGE (Figure 18)
F-163 GASOLINE ENGINE Page 29
HEADER HOSES (Figure 132)
INTERMEDIATE FREE-UFT
H
137000 AND 192000 SERIES MASTS Page 230
HEADER HOSES (Figure 133)
INTERMEDIATE FREE-UFT
280000 AND 289000 SERIES MASTS Page 232
HEADER HOSES (Figure 142)
FULL FREE-LIFT MAST Page 250
HEADER HOSES (Figure 156)
EXTERNAL
THREESTAGE
137000, 150000 AND 192000 SERIES MASTS Page 286
HEADER HOSES (Figure 157)
INTERNAL
THREE FUNCTION CONTROL VALVE
THREE-STAGE – STANDARD WIDTH
282000 AND 283000 SERIES MASTS Page 288
282000 AND 283000 SERIES MASTS Page 290
HOOD LINKAGE {Figure 3) Page 6
HOSE REEL (Figure 184) Page 329
HYDRAULIC FILTER (Figure 110) Page 191
HYDRAULIC PUMP (Figure 111) Page 192
HYDRAULIC SYSTEM (Figure 104) Page 182
INTAKE MANIFOLD AND THERMOSTAT (Figure 30)
3-152 DIESEL ENGINE Page 48
J
JUNCTION BLOCK (Figure 143) Page 251
JUNCTION BLOCK (Figure 159) Page 292
JUNCTION BLOCK (Figure 167) Page 304
JUNCTION BLOCK (Figure 182) Page 327
L
LABELS AND PAINT (Figure 8) Page 11
LIFT CYLINDER (Figure 130)
192000 SERIES MASTS Page 226
LIFT CYLINDER (Figure 131)
LIFT CYLINDER (Figure 154)
THREE STAGE
137000 AND 150000 SERIES MASTS Page 282
LIFT CYLINDER (Figure 155)
THREESTAGE
192000, 282000 AND 283000 SERIES MASTS Page 284
LIFT (Figure 126)
INTERMEDIATE FREE-LIFT
137000 AND 192000 SERIES MASTS Page 218
LIFT (Figure 128)
INTERMEDIATE FREE-LIFT
280000 AND 289000 SERIES MASTS Page 222
LIFT (Figure 137)
FULL FREE-LIFT
137000 SERIES MASTS Page 240
LIFT (Figure 139)
FULl FREE-LIFT
192000 SERIES MASTS Page 244
LIFT (Figure 147)
THREESTAGE
137000 AND 150000 SERIES MASTS Page 260
LIGHTS (Figure 185) Page 330
LOAD BACKREST EXTENSION (Figure 173) Page 312
LOCK-OFF AND FILTER (Figure 61)
F-163 LPG ENGINE
FIRST USED ON SIN C2D-20541, C2A-6749 AND C2T -31197 Page 100
LOCK-OFF FILTER (Figure 60)
F-163 LPG ENGlNE
FIRST USED ON SIN C2D-14078, C2A-4359,
C2S-2018 AND C2T-2420 Page 99
C2A-4358, C2S-2017 AND C2T -2419 Page 84
LPG TANK (Figure 51)
A S M E Page 88
LPG TANK (Figure 52)
I C C Page 89
M
MAGNETIC LOCK-OFF VALVE (Figure 59)
F-163 LPG ENGINE
LAST USED ON S/N C2D-14077,
C2A-4358, C2S-2017 AND C2T-2419 Page 98
MA~t~1fti~rr~J~NGINE Page 27
MANUAL STEERING GEAR (Figure 121) Page 206
MAST (Figure 125)
INTERMEDIATE FREE-LIFT
137000 AND 192000 SERIE$ Page 216
MAST (Figure 127)
INTERMEDIATE FREE-LIFT
280000 AND 289000 SERIE$ Page 220
MAST (Figure 136}
FULL FREE-LIFT
137000 SERIE$ Page 238
MAST (Figure 138)
FULL FREE-LIFT
192000 SERIES Page 242
MAST (Figure 145)
THREESTAGE
137000 SERIE$ Page 256
MAST (Figure 146)
THREESTAGE
150000 SERIES Page 258
MAST (Figure 148)
THREESTAGE
192000 SERIES
OUTER MAST, INTERMEDIATE MAST AND MAIN LIFT Page 264
INNER MAST AND FREE-LIFT Page 268
MAST (Figure 150)
THREESTAGE
282000 SERIES
OUTER MAST, INTERMEDIATE MAST AND MAIN LIFT Page270
MAST (Figure 151)
THREESTAGE
282000 SERIES
INNER MAST AND FREE-LIFT Page 274
MAST (Figure 152)
THREESTAGE
283000 SERIES
OUTER MAST, INTERMEDIATE MAST AND MAIN LIFT Page 276
MAST (Figure 153)
THREESTAGE
283000 SERIES
INNER MAST AND FREE-LIFT Page 280
MAST (Figure 162)
FOlJRSTAGE
OUTER MAST, SECOND MAST AND MAIN LIFT Page 296
MAST (Figure 163)
FOlJR STAGE
THIRD MAST, INNER MAST AND FREE-LIFT Page 298
MASTER CYLINDER (Figure 94)
LAST USED ON SIN C2D-14147, C2A-4335,
C2H-1654, C2S-2020 AND C2T-2424 Page 167
MASTER CYLINDER (Figure 95)
FIRST USED ON SIN C2D-14148, C2A-4336,
C2H-1655, C2A-5028, C2S-2021 AND C2T-2425 Page 168
MASTER CYLINDER (Figure 96) Page 169
MONOTROL PEDAL (Figure 90)
POWERSHIFT Page 161
o
OIL FILTER (Figure 14)
F-163 GASOLINE ENGINE
LAST USED ON SIN C2D-11989,
C2T -2092, C2S-1906 AND C2A-3702 Page 25
F-163 GASOLINE ENGINE
FIRST USED ON S/N C2D-11990,
C2T-2093, C2S-1907 AND C2A-3703 Page 26
OIL FILTER (Figure 31)
3-152 DIESEL ENGINE
LAST USED ON ENGINE S/N 152U20141 Page 50
OIL FILTER (Figure 32)
3-152 DIESEL ENGINE
FIRST USED ON ENGINE SIN 152U20142 Page 51
OIL PAN AND OIL PUMP (Figure 29)
3-152 DIESEL ENGINE Page 46
OIL PAN, GASKET AND FILLER BLOCKS (Figure 13)
F-163 GASOLINE ENGINE Page 24
OVERHEAD GUARD (Figure 4) Page 7
p
PARK AND DRIVE SWITCH (Figure 73)
POWERSHIFT
LAST USED ON SIN C2D-10317 AND C2A-3105 Page 129
PARKING BRAKE CYLINDER (Figure 103)
POWERSHIFT TRANSMISSION
LAST USED ON S/N C2D-10317, C2A-3105,
C2S-1796, C2T -2005 AND C2H-1582 Page 180
PARKING BRAKE (Figure 1 ooL
DRY CLUTCH AND OIL C UTCH
LAST USED ON SIN C2D-10317, C2A-3105,
C2S-1796, C2T -2005 AND C2H-1582 Page 175
PARKING BRAKE (Figure 101)
POWERSHIFT TRANSMISSION
LAST USED ON S/N C2D-10317, C2A-3105,
C2S-1796, C2S-2005 AND C2H-1582 Page 176
PARKING BRAKE (Figure 102)
FIRST USED ON S/N C2D-10318, C2A-3106,
C2S-1797, C2T -2006 AND C2H-1583 Page 178
POWER STEERING GEAR (Figure 122) Page 208
POWERSHIFT LEVER (Figure 188) Page 334
PRESSURE CONTROL VALVE ARRANGEMENT (Figure 186)
THREE POSITION Page 332
PRESSURE CONTROL VALVE (Figure 187)
THREE POSITION Page 333
PUBLICATIONS (Figure 1} Page 1
PUMP DRIVE AND MOUNTING (Figure 112)
3-152 DIESEL ENGINE Page 193
s
SCOOP (Figure 183) Page 328
SEAT (Figure 7) Page 1 O
SHIFT LINKAGE (Figure 84)
DRY CLUTCH AND OIL CLUTCH Page 154
SIDE-SHIFT CARRIAGE (Figure 176)
INTERMEDIATE FREl=-LIFT
137000 SERIES MASTS Page 316
SIDE-SHIFT CARRIAGE (Figure 177)
INTERMEDIATE FREI= LIFT
192000 SERIES MASTS Page 318
SIDE-SHIFT CARRIAGE (Figure 178)
INTERMEDIATE FREE-LIFT
280000 SERIES MASTS Page 320
SIDE-SHIFT CARRIAGE gFigure 179)
FULL FREE-LIFT AN THREE SiAGE
137000 AND 150000 SERIES MASTS Page 322
SIDE-SHIFT CARRIAGE gFigure 180)
FULL FREE-LIFT AN THREE-STAGE
192000, 282000 AND 283000 SERIES MASTS Page 324
$IDE-SHIFT CYLINDER (Figure 181) Page 326
STARTER MOTOR (Figure 67)
F-163 GASOLINE ENGINE
LAST USED Page 116
FIRST USED Page 118
STARTER MOTOR (Figure 69)
GASOLINE ENGINE
FIRST USED ON OIL CLUTCH C2D-19861, C2S-2431,
C2T-3129 AND POWERSHIFT C2D-19834, C2T-3122 Page 122
STEERING AXLE (Figure 124) Page 212
STEERING LINKAGE (Figure 120) Page 204
STEERING SYSTEM (Rgure 118)
LAST USED ON C2A-1704, C2D-2917 AND C2T-1571 Page200
STEERING SYSTEM (Figure 119)
FIRST USED ON C2A-1705, C2D-2918 AND C2T -1572 Page 202
T
THREE FUNCTION VALVE ARRANGEMENT (Figure 107) Page 186
THROTTLE LINKAGE (Figure 41)
DRY CLUTCH, OIL CLUTCH AND POWERSHIFT
WITH FORWARD/REVERSE SHIFT LEVER Page 70
THROTTLE LINKAGE (Figure 42)
POWERSHIFT WITH MONO1ROL Page 72
TILT CONTROL VALVE (Figure 109) Page 190
TILT CONTROL VALVE (Figure 117) Page 198
TILT CYLINDER (Figure 113)
LAST USED ON SIN C2D-5070, C2A-2280 AND C2T -1713 Page 194
TILT CYLINDER (Figure 114)
FIRST USED ON S/N C2D-5071, C2A-2281 AND C2T -1714 Page 195
TILT CYLINDER (Figure 115)
FIRST USED ON SIN C2D-15941,
C2A-5100, C2H-1703 AND C2T -2511 Page 196
TILT LIMTING KITS (Figure 116) Page 197
TIMING GEAR AND CAMSHAFT (Figura 28)
3-152 DIESEL ENGINE Page 44
TIRES AND WHEELS (Figura 169) Page 308
TORQUE CONVERTER (Figura 79)
POWERSHIFT Page 144
TORQUE CONVERTER (Figura 80)
GASOLINE ENGINEiPOWERSHIFT
FIRST USED ON SIN C2D-15399, C2A-4881,
C2H-1677, C2S-2087 AND C2T-2420 Page 146
TRANSMISSION AND FINAL DRIVE HOUSING (Figura 74) Page 134
TRANSMISSION CONTROL VALVE (Figura 81)
POWERSHIFT Page 148
TRANSMISSION (Figura 77)
POWERSHIFT Page 140
TRANSMISSION GEARS (Figura 75)
DRY AND OIL CLUTCH Page 136
TRANSMISSION OIL FILTER (Figure 91)
POWERSHIFT
LAST USED ON SIN C2D-11989,
C2T-2092, C2S-1940 AND C2A-3702 Page 162
TRANSMISSION OIL FILTER (Figura 92)
POWERSHIFT
FIRST USED ON SIN C2D-11990,
C2T-2093, C2S-1941 AND C2A-3703 Page 163
TRANSMISSION PIPING (Figure 89)
POWERSHIFT Page 160
V
VALVE GEAR AND COVER (Figure 27)
3-152 DIESEL ENGINE Page 42
VAPORIZER AND WATER JACKET (Figure 57)
F-163 LPG ENGINE
LAST USED ON SIN C2D-14077,
C2A-4358, C2S-2017 AND C2T-2419 Page 96
w
WATER PUMP (Figure 22)
FOR F-163 GASOLINE ENGINE Page 34
DESCRIPTION:
Hyster Spacesaver S30C S40C & S50C (C002) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL:
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the fundion and application of the part required. Tum to the illustrated index page immediatety behind the front cover. Choose the generaล area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEX.T HIGHER ASSEMBLY IS KNOWN:
3. Determine the assemblythe required part is used on. Tum to the Master Index immediately following the lllustrated Index.
WHEN THE PART NUMBER IS KNOWN:
5. Use the numerical index at the bacie of the manuaล to find the part number. Tum to the figure listed and locate the part as indicated by the reference number.
GENERAL:
The assembly breakdowns include part numbers, description, quantities required, keys and footnotes to help in selecting the correct parts.
6. Keys are used to show effective serial numbers for two or more similar assemblies, RH and LH assembly parts, etc. Selectthe appropriate key, “A”, “B”, “C” or “D” and the corresponding quantity column to find the required parts.
HYSTER SPACESAVER S30C S40C & S50C (C002) PARTS MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us atย [email protected]ย should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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