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Hyster W30ZA W40ZA (B453) W20ZR W30ZR (B455) (B299) Parts Manual – PDF DOWNLOAD
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Hyster W30ZA W40ZA (B453) W20ZR W30ZR (B455) Parts Manual – PDF DOWNLOAD
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Description
Hyster W30ZA W40ZA (B453) W20ZR W30ZR (B455) (B299) Parts Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Hyster W30ZA W40ZA (B453) W20ZR W30ZR (B455) (B299) Parts Manual – PDF DOWNLOAD
FRAME/DRIVE UNIT................................................................................... 15 COVERS......................................................................................... 18 COVERS AUSTRALIAN STACKER...................................................................... 20 LABELS AND DECALS.............................................................................. 22 OPERATOR GUARD................................................................................. 24 FORKS HOOK TYPE CARRIAGE....................................................................... 26 LOAD BACKREST W30-40ZA......................................................................... 28 LOAD BACKREST W20-30ZR......................................................................... 30 BATTERY DISCONNECT............................................................................. 32 BATTERY SPACER................................................................................. 34 MASTER DRIVE UNIT.............................................................................. 36 MASTER DRIVE UNIT ASSEMBLY..................................................................... 38 MASTER DRIVE UNIT ASSEMBLY..................................................................... 42 ELECTRICAL SYSTEM.................................................................................. 45 CONTROL PANEL ASSEMBLY STANDARD WITHOUT AUXILIARY - B453....................................... 48 CONTROL PANEL ASSEMBLY STRADDLE WITH AUXILIARY - B453-B455..................................... 50 CONTROL PANEL ASSEMBLY AUSTRALIAN STACKER - B455............................................... 52 CONTROL HANDLE WIRE HARNESS B453............................................................... 54 CONTROL HANDLE WIRE HARNESS B455............................................................... 56 ELECTRICAL ARRANGEMENT......................................................................... 58 ELECTRICAL ARRANGEMENT AUSTRALIAN STACKER...................................................... 60 TRACTION MOTOR................................................................................. 62 WIRE HARNESS................................................................................... 64 WIRE HARNESS MAIN TRUCK........................................................................ 66 WIRE HARNESS MAIN TRUCK - STRADDLE WITH AUXILIARY ............................................. 68 STEER HANDLE/BRAKE SYSTEM.......................................................................... 71 ELECTRIC BRAKE................................................................................. 74 TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD (→ S/N B453N01575C) (→ S/N B455N01677C) .... 76 TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD (S/N B453N01576C →) (S/N B455N01678C →) .... 78 TILLER HEAD ASSEMBLY COMPOSITE (B453).......................................................... 80 TILLER HEAD ASSEMBLY COMPOSITE (B455).......................................................... 84 TILLER HANDLE ARM ASSEMBLY METAL TILLER HEAD (S/N B453N01691G →) (S/N B455N02043G →) ........ 88 TILLER HEAD ASSEMBLY METAL (S/N B453N01691G →) ............................................... 90 TILLER HEAD ASSEMBLY METAL (S/N B455N02043G →) ............................................... 92 Load Wheel......................................................................................... 95 LOAD WHEEL..................................................................................... 98 HYDRAULIC SYSTEM...................................................................................101 MAST HOSE CONNECTIONS..........................................................................104 HYDRAULIC POWER UNIT STRADDLE WITHOUT AUXILIARY................................................106 HYDRAULIC POWER UNIT STRADDLE WITH AUXILIARY AND REACH.........................................108 HYDRAULIC SYSTEM...............................................................................110 Mast-Two Stage Limited Free-Lift...................................................................113 OUTER AND INNER MAST TWO STAGE LIMITED FREE-LIFT (B453)........................................116 OUTER AND INNER MAST TWO STAGE LIMITED FREE-LIFT (B455)........................................118 CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT - W30ZA, W40ZA (B453) ...................120 CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT - W20ZR, W30ZR (B455) ...................122 CYLINDER INSTALLATION TWO STAGE LIMITED FREE-LIFT - W30ZA, W40ZA (B453) .......................124 CYLINDER INSTALLATION TWO STAGE LIMITED FREE-LIFT - W20ZR, W30ZR (B455) .......................126 LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE-LIFT - W30ZA, W40ZA (B453) ......................128 LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE-LIFT - W20ZR, W30ZR (B455) ......................130 HEADER HOSE TWO STAGE LIMITED FREE-LIFT - W30ZA, W40ZA (B453) .................................132 Mast-Three Stage Full Free-Lift....................................................................135 OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT (B453)..........................138 OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT (B455)..........................140 CHAINS, PINS, AND ANCHORS W30ZA, W40ZA (B453)..................................................142 CHAINS, PINS, AND ANCHORS W20ZR, W30ZR (B455)..................................................144 LIFT CYLINDER INSTALLATION W30ZA, W40ZA (B453) - THREE STAGE FULL FREE-LIFT ...................146 LIFT CYLINDER INSTALLATION W20ZR, W30ZR (B455) - REACH CARRIAGE ...............................148 FREE-LIFT ASSEMBLY REACH CARRIAGE - (B455) ....................................................150 FREE-LIFT CYLINDER B453........................................................................152 FREE-LIFT CYLINDER REACH CARRIAGE (B455).......................................................154 MAIN LIFT CYLINDER W30ZA, W40ZA (B453) - THREE STAGE FULL FREE-LIFT ...........................156 MAIN LIFT CYLINDER REACH CARRIAGE - W20ZR, W30ZR (B455) .......................................158 HEADER HOSE THREE STAGE FULL FREE-LIFT - W30ZA, W40ZA (B453) ..................................160 Carriage...........................................................................................163 SINGLE REACH ASSEMBLY..........................................................................166 FRAME WELDMENT SINGLE REACH ASSEMBL............................................................168 SINGLE REACH ARMS..............................................................................170 FRONT END MECHANISM............................................................................172 FRONT END MECHANISM............................................................................174 REACH CYLINDER ASSEMBLY.......................................................................176 REACH HYDRAULICS W20ZR, W30ZR (B455)...........................................................178 REACH CONTROL VALVE............................................................................180 REACH ASSEMBLY (24 in.) W20ZR, W30ZR (B455)....................................................181 INNER FRAME CARRIAGE W20ZR, W30ZR (B455).......................................................182 SCISSOR ASSEMBLY 24 IN. REACH - W20ZR, W30ZR ..................................................186 REACH CYLINDER W20ZR, W30ZR....................................................................188 CARRIAGE W30ZA, W40ZA..........................................................................190 INTEGRAL SIDE-SHIFT ASSEMBLY...................................................................192 INTEGRAL TILT ASSEMBLY.........................................................................194 OPTIONS............................................................................................197 BATTERY ROLLER.................................................................................200 OPERATOR GUARD THREE STAGE FULL FREE-LIFT......................................................202 OPERATOR GUARD TWO STAGE LIMITED FREE-LIFT.....................................................204 SIDE-SHIFT CARRIAGE............................................................................206 SIDE-SHIFT CARRIAGE............................................................................208 SIDE-SHIFT CYLINDER............................................................................210 WINDOWS ZAPI-LAPTOP/PC KIT.....................................................................212 ZAPI HANDSET KIT...............................................................................213 FIELD CONVERSION KITS..............................................................................215 HANDLE UPGRADE KIT.............................................................................218 TRAVEL ALARM KITS B453.........................................................................218 NUMERICAL INDEX....................................................................................219
DESCRIPTION:
Hyster W30ZA W40ZA (B453) W20ZR W30ZR (B455) (B299) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
HYSTER W30ZA W40ZA (B453) W20ZR W30ZR (B455) (B299) PARTS MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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