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Hyster Z943 (E30-50FR, E30FR-24) Service Manual – PDF DOWNLOAD
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Description
Hyster Z943 (E30-50FR, E30FR-24) Service Manual – PDF DOWNLOAD
FILE DETAILS:
Hyster Z943 (E30-50FR, E30FR-24) Service Manual – PDF DOWNLOAD
Language : English
Pages : 353
Downloadable : Yes
File Type : PDF
Size: 7.39 MB
TABLE OF CONTENTS:
Hyster Z943 (E30-50FR, E30FR-24) Service Manual – PDF DOWNLOAD
2200895........................................................................... 1 8000901........................................................................... 73 FIGURE 1. E30FR-24, E30-35-40-45-50FR WIRING DIAGRAM.......................... 74 SYSTEM ELECTRICAL BLOCK DIAGRAM LEGEND..................... 75 FIGURE 2. HYDRAULIC SCHEMATIC DIAGRAM-LIFT FUNCTION........................... 77 FIGURE 3. HYDRAULIC SCHEMATIC DIAGRAM-LOWER FUNCTION.......................... 78 FIGURE 4. HYDRAULIC SCHEMATIC DIAGRAM-TILT FORWARD FUNCTION................... 79 FIGURE 5. HYDRAULIC SCHEMATIC DIAGRAM-TILT BACK FUNCTION...................... 80 FIGURE 6. HYDRAULIC SCHEMATIC DIAGRAM-SIDESHIFT LEFT FUNCTION................. 81 FIGURE 7. HYDRAULIC SCHEMATIC DIAGRAM-SIDESHIFT RIGHT FUNCTION................ 82 FIGURE 8. HYDRAULIC SCHEMATIC DIAGRAM-AUX DIRECTION A FUNCTION................ 83 FIGURE 9. HYDRAULIC SCHEMATIC DIAGRAM-AUX DIRECTION B FUNCTION................ 84 Brake System...................................................................... 85 INTRODUCTION.................................................................. 85 GENERAL................................................................... 85 DESCRIPTION AND OPERATION................................................. 85 THEORY OF OPERATION....................................................... 85 REPAIRS....................................................................... 86 DISC BRAKE UNIT........................................................... 86 Removal............................................................... 86 Installation.......................................................... 87 BRAKE ACTUATOR ASSEMBLY................................................... 87 Removal............................................................... 87 Installation.......................................................... 88 MASTER CYLINDER........................................................... 88 Removal............................................................... 88 Installation.......................................................... 88 Cleaning and Inspection............................................... 90 Disassembly........................................................... 90 Assembly.............................................................. 90 BRAKE PEDAL............................................................... 90 Removal............................................................... 90 Installation.......................................................... 91 BLEEDING THE BRAKE SYSTEM................................................. 91 CHECKS AND ADJUSTMENTS........................................................ 92 BRAKE ADJUSTMENTS......................................................... 92 Brake Pedal Height.................................................... 92 Brake Switch.......................................................... 92 Brake Push Rod Length................................................. 93 Disc Brake Clearance.................................................. 93 Brake Pressure........................................................ 94 TROUBLESHOOTING............................................................... 95 Capacities & Specification........................................................ 97 DC Motor Maintenance..............................................................102 INTRODUCTION..................................................................102 ELECTRIC MOTOR MAINTENANCE, GENERAL.......................................102 REPAIR........................................................................102 DRIVE MOTOR AND HYDRAULIC PUMP MOTOR......................................102 Disassembly...........................................................103 Assembly..............................................................105 POWER STEERING PUMP MOTOR.................................................105 Disassembly...........................................................105 Assembly..............................................................106 BRUSH AND COMMUTATOR INSPECTION...........................................106 Normal Commutator Surface.............................................107 Commutator Problems...................................................109 DRIVE MOTOR BRUSHES.......................................................111 Removal...............................................................111 Installation..........................................................112 LIFT PUMP MOTOR BRUSHES...................................................113 Removal...............................................................113 Installation..........................................................113 Untitled..............................................................113 STONING THE COMMUTATOR....................................................113 TEST FOR A DAMAGED FIELD AND ARMATURE.....................................115 Test for an Open-Circuit in the Armature..............................115 Test for a Short-Circuit in an Armature Winding.......................115 Test for a Short-Circuit in the Armature..............................115 Test for an Open-Circuit in a Field Coil..............................115 Test for a Short-Circuit in a Field Coil..............................116 Test for a Short-Circuit Between the Field and the Motor Case.........116 Brush Holder Test.....................................................116 Diagrams..........................................................................117 FIGURE 1. E30FR-24, E30-35-40-45-50FR WIRING DIAGRAM..........................118 SYSTEM ELECTRICAL BLOCK DIAGRAM LEGEND.....................119 FIGURE 2. HYDRAULIC SCHEMATIC DIAGRAM-LIFT FUNCTION...........................121 FIGURE 3. HYDRAULIC SCHEMATIC DIAGRAM-LOWER FUNCTION..........................122 FIGURE 4. HYDRAULIC SCHEMATIC DIAGRAM-TILT FORWARD FUNCTION...................123 FIGURE 5. HYDRAULIC SCHEMATIC DIAGRAM-TILT BACK FUNCTION......................124 FIGURE 6. HYDRAULIC SCHEMATIC DIAGRAM-SIDESHIFT LEFT FUNCTION.................125 FIGURE 7. HYDRAULIC SCHEMATIC DIAGRAM-SIDESHIFT RIGHT FUNCTION................126 FIGURE 8. HYDRAULIC SCHEMATIC DIAGRAM-AUX DIRECTION A FUNCTION................127 FIGURE 9. HYDRAULIC SCHEMATIC DIAGRAM-AUX DIRECTION B FUNCTION................128 Drive Unit........................................................................129 INTRODUCTION..................................................................129 DESCRIPTION...............................................................129 REPAIRS.......................................................................129 DRIVE UNIT................................................................129 Removal...............................................................129 Installation..........................................................131 DRIVE MOTOR...............................................................131 Brush Removal and Installation........................................131 GEARBOX...................................................................131 Oil Change............................................................131 DRIVE WHEEL ASSEMBLY......................................................132 Removal and Installation..............................................132 DRIVE WHEEL SEAL..........................................................132 Removal...............................................................132 Installation..........................................................132 DRIVE WHEEL SPINDLE.......................................................133 Removal...............................................................133 Installation..........................................................133 ENCODER ASSEMBLY..........................................................133 Removal...............................................................133 Installation..........................................................134 ENCODER BELT ADJUSTMENT...................................................134 DRIVE SHAFT INSERT........................................................135 DRIVE UNIT REBUILD........................................................135 Disassembly...........................................................135 Pinion Gear to Motor Assembly.........................................136 Gear Housing to Motor Assembly........................................137 PROCEDURE I...............................................................138 Gear Housing to Motor Assembly........................................138 PROCEDURE II..............................................................139 Gear Housing to Motor Assembly........................................139 Carrier to Gear Housing Assembly......................................139 CARRIER REBUILD...........................................................141 Carrier Disassembly...................................................141 Carrier Assembly......................................................142 Electrical System.................................................................145 INTRODUCTION..................................................................145 GENERAL...................................................................145 THEORY OF OPERATION...........................................................146 POWER OF DISTRIBUTION.....................................................146 START-UP..................................................................146 STEERING CONTROL..........................................................146 DESCRIPTION...................................................................147 INSTRUMENTS/CONTROLS......................................................147 MULTI-FUNCTION CONTROLS...................................................147 REPAIRS AND ADJUSTMENTS.......................................................149 FUSES.....................................................................149 Removal and Installation..............................................149 CONTROL HANDLE ASSEMBLY...................................................150 Removal ..............................................................150 Installation..........................................................150 CONTROL HANDLE POTENTIOMETER..............................................150 Removal...............................................................150 Installation..........................................................151 HORN BUTTON...............................................................152 Removal...............................................................152 Installation..........................................................152 SYSTEM CONTROLLER/OPERATOR DISPLAY ASSEMBLY...............................153 Removal...............................................................153 Installation..........................................................154 OPERATOR DISPLAY BOARD....................................................154 Removal...............................................................154 Installation..........................................................154 BATTERY-STATE-OF-CHARGE INDICATOR.........................................155 KEY SWITCH................................................................155 Removal...............................................................155 Installation..........................................................155 AUXILIARY SELECTOR SWITCH AND LIGHT SWITCH................................156 Removal...............................................................156 Installation..........................................................156 HORN......................................................................156 Removal...............................................................156 Installation..........................................................156 ACCELERATION..............................................................157 Controller Failure Checklist..........................................157 TRACTION CONTROLLER.......................................................157 Removal...............................................................157 Installation..........................................................157 LIFT CONTROLLER...........................................................158 Removal...............................................................158 Installation..........................................................158 BRAKE SWITCH..............................................................158 Removal...............................................................158 Installation..........................................................158 Adjustment............................................................160 STEER POSITION POTENTIOMETER..............................................160 Removal...............................................................160 Installation..........................................................160 Adjustment............................................................161 MAIN POWER CONTACTOR......................................................162 Removal...............................................................162 Installation..........................................................162 CONTACTOR TIPS............................................................162 Removal...............................................................162 Installation..........................................................163 BATTERY DISCONNECT LEVER..................................................163 Removal...............................................................163 Installation..........................................................163 PROGRAMMING AND DIAGNOSTICS...................................................165 INTRODUCTION..............................................................165 PRE-OPERATION INFORMATION.................................................165 Password Entry........................................................165 PERFORMANCE AND DIAGNOSTICS MENU..........................................165 Menu Convention.......................................................165 CALIBRATION MENU (CALIBRAT)...............................................167 Traction Calibration..................................................167 Lift Calibration......................................................167 Steer Position Potentiometer Calibration..............................167 Weight Transducer Calibration.........................................168 PROGRAM MENU..............................................................169 FwdSpeed & RevSpeed (3.0-7.0 mph, Default = 7)........................169 SpeedLim (0-100%, Default = 50).......................................169 DriveA/D (Hard, Medium*, Soft)........................................169 CapLimit (50% max wt-max wt, Default = max wt)........................169 LiftA/D (Hard, Medium*, Soft).........................................169 Lift Int-Brk/Lift & Rev/Lift (Disable, Enable)........................169 CoastDec (Short, Medium*, Long).......................................169 Tilt Spd (Fast, Medium*, Slow)........................................169 SideShft (Fast, Medium*, Slow)........................................169 Aux Spd (Fast, Medium*, Slow).........................................169 SteerOff (5-20 Sec or OnDemand, Default = 5)..........................169 L CutOut (0-30%, Default = 20)........................................170 Steering (Standard*, Reverse).........................................170 Language (English, Espanol, French, Deutsch) ........................170 B Alarm Direction (Reverse*, Forward, Off, Both)......................170 B Alarm Duration (Long*, Medium, Short)...............................170 ShckSens (0.1-10.0 G or Off, Default = 5.0)...........................170 Impact (Reset Y)......................................................170 IdleTime (5-60 Min or Off, Default = 15)..............................170 PMI-Traction, Lift, Steer (100-400 Hrs, Default = 350)................170 ResetPMI (Trggered, All)..............................................170 Units (English*, Metric)..............................................170 Password-High Lvl, Low Lvl, Elec Key..................................170 Soft Ver..............................................................170 Default (Reset Y).....................................................170 DIAGNOSTIC MENU (DIAGNSTC)................................................171 DIAGNOSTIC INPUT TESTS....................................................171 DIAGNOSTIC OUTPUT TESTS...................................................172 OPERATIONAL FEEDBACK DEVICES..............................................173 Battery-State-of-Charge Indicator with Lift Interrupt.................173 Wheel Position Indicator..............................................173 Speed Indicator.......................................................173 Overweight/Center of Gravity of Gravity Alert Icon....................173 Lift Limit Alert Icon (Optional)......................................173 Over-temperature Alert Icon...........................................173 Service Alert Icon....................................................173 Dot Matrix Display....................................................174 OPERATIONAL MODES.........................................................174 Power-On Self Test....................................................174 Run Mode..............................................................174 Restricted Mode.......................................................174 Shutdown Mode.........................................................174 SYSTEM FAULT CODES/TROUBLESHOOTING............................................175 Frame.............................................................................211 INTRODUCTION..................................................................211 GENERAL...................................................................211 DESCRIPTION...............................................................211 DISASSEMBLY AND ASSEMBLY......................................................212 OVERHEAD GUARD............................................................212 Removal...............................................................212 Installation..........................................................212 OVERHEAD GUARD REAR POST..................................................213 Removal...............................................................213 Installation..........................................................213 BATTERY RETAINERS.........................................................213 Removal...............................................................213 Installation..........................................................213 BATTERY ROLLERS...........................................................213 Removal...............................................................213 Installation..........................................................214 FRONT COVER...............................................................214 Removal...............................................................214 Installation..........................................................214 TOP COVER.................................................................214 Removal...............................................................214 Installation..........................................................216 CONTROL COVER.............................................................216 Removal...............................................................216 Installation..........................................................216 OPERATOR COMPARTMENT PADS.................................................216 Removal...............................................................216 Installation..........................................................217 FLOOR MAT/BRAKE PEDAL PAD.................................................217 Removal...............................................................217 Installation..........................................................217 LABOR REPLACEMENT.........................................................217 PAINTING INSTRUCTIONS.....................................................217 Hydraulic Gear Pump...............................................................222 INTRODUCTION..................................................................222 GENERAL...................................................................222 DESCRIPTION...............................................................222 FLOW CONTROL VALVE........................................................224 RELIEF VALVE..............................................................224 REPAIRS.......................................................................224 DISASSEMBLY...............................................................224 CLEANING..................................................................224 INSPECTION................................................................225 ASSEMBLY..................................................................226 CHECKS AND ADJUSTMENTS........................................................227 CHECKING THE OUTPUT OF THE PUMP...........................................227 CHECKING FOR AIR IN THE HYDRAULIC SYSTEM..................................228 SPECIFICATIONS............................................................228 TROUBLESHOOTING...........................................................230 Hydraulic System..................................................................233 INTRODUCTION..................................................................233 GENERAL...................................................................233 DESCRIPTION...............................................................233 OPERATION.................................................................234 MULTI-FUNCTION CONTROL HANDLE.............................................234 REPAIRS.......................................................................234 LIFT PUMP & MOTOR ASSEMBLY................................................234 Removal...............................................................234 Installation..........................................................235 LIFT PUMP.................................................................235 Removal...............................................................235 Installation..........................................................236 STEER PUMP & MOTOR ASSEMBLY...............................................236 Removal...............................................................236 Installation..........................................................236 STEER PUMP................................................................237 Removal...............................................................237 Installation..........................................................237 HYDRAULIC VALVE CARTRIDGE.................................................237 Removal...............................................................238 Installation..........................................................238 PRESSURE RELIEF VALVE.....................................................238 Removal...............................................................238 Installation..........................................................239 MANUAL LOWERING VALVE.....................................................240 Removal...............................................................240 Installation..........................................................240 FLOW REGULATOR............................................................240 Removal...............................................................240 Installation..........................................................241 PROPORTIONAL VALVE CARTRIDGE..............................................241 Removal...............................................................241 Installation..........................................................241 HYDRAULIC OIL FILTER......................................................242 Removal...............................................................242 Installation..........................................................242 HYDRAULIC OIL.............................................................242 Removal...............................................................242 Installation..........................................................243 TILT CYLINDERS............................................................243 Removal...............................................................243 Installation..........................................................244 HYDRAULIC TANK REPAIRS....................................................244 Inspection............................................................244 Small Leaks...........................................................244 Large Leaks...........................................................244 CLEANING THE HYDRAULIC TANK...............................................245 Steam Method of Cleaning..............................................245 Chemical Solution Method of Cleaning..................................245 Other Methods.........................................................245 CHECKS AND ADJUSTMENTS........................................................246 RELIEF VALVE..............................................................246 TROUBLESHOOTING...............................................................247 Industrial Battery................................................................249 INTRODUCTION..................................................................249 GENERAL...................................................................249 LEAD-ACID BATTERIES.......................................................249 SPECIFIC GRAVITY..........................................................250 CHEMICAL REACTION IN A CELL...............................................250 ELECTRICAL TERMS..........................................................251 HOW TO SELECT THE BATTERY.................................................251 VOLTAGE OF A BATTERY......................................................251 THE BATTERY AS A COUNTERWEIGHT............................................252 BATTERY RATINGS...........................................................252 Kilowatt-Hours........................................................253 BATTERY MAINTENANCE...........................................................253 SAFETY PROCEDURES.........................................................253 MAINTENCE RECORDS.........................................................254 THE NEW BATTERY...........................................................254 HOW TO CLEAN THE BATTERY..................................................255 HOW TO ADD WATER..........................................................255 THE HYDROMETER............................................................256 BATTERY TEMPERATURE.......................................................256 CHARGING THE BATTERY......................................................257 Types Of Battery Charges..............................................258 Methods Of Charging...................................................259 Troubleshooting The Charger...........................................259 How to Know When The Battery Is Fully Charged.........................260 WHERE TO CHARGE THE BATTERIES.............................................260 Equipment Needed......................................................260 BATTERY CONNECTORS........................................................261 BATTERY CARE..............................................................261 Lift Cylinders....................................................................263 INTRODUCTION..................................................................263 GENERAL...................................................................263 DESCRIPTION...............................................................263 FLOW CONTROL VALVE AND FLOW FUSES.........................................263 REPAIRS.......................................................................264 REMOVAL...................................................................264 Two Stage (LFL) Mast-Main Lift Cylinder...............................264 Three Stage (FFL) Mast-Free Lift Cylinder.............................267 Three Stage (FFL) Mast-Main Lift Cylinders............................267 DISASSEMBLY...............................................................269 ASSEMBLY..................................................................269 INSTALLATION..............................................................269 Two Stage (LFL) Mast-Main Lift Cylinder...............................269 Three Stage (FFL) Mast-Free Lift Cylinder.............................271 Three Stage (FFL) Mast-Main Lift Cylinders............................271 CHECKS AND ADJUSTMENTS........................................................272 BLEEDING AIR FROM LIFT CYLINDERS..........................................272 TROUBLESHOOTING...............................................................272 Mast Description..................................................................274 INTRODUCTION..................................................................274 GENERAL...................................................................274 TWO-STAGE MAST............................................................276 Description...........................................................276 Operation.............................................................276 THREE-STAGE MASTS.........................................................276 Description...........................................................276 Operation.............................................................278 Mast Repair.......................................................................282 INTRODUCTION..................................................................282 GENERAL...................................................................282 REPAIRS.......................................................................282 FORKS.....................................................................282 CARRIAGE..................................................................283 Removal...............................................................283 Installation..........................................................283 MAST ASSEMBLY.............................................................283 Removal...............................................................283 Installation..........................................................283 LIFT CHAIN REMOVAL AND INSTALLATION.......................................285 Removal-Inner Chains..................................................285 Installation-Inner Chains.............................................285 Removal-Outer Lift Chains (Three Stage)...............................286 Installation-Outer Lift Chains (Three Stage)..........................286 LIFT CYLINDER REMOVAL AND INSTALLATION....................................287 Removal-Free Lift Cylinder............................................287 Installation-Free Lift Cylinder.......................................288 Removal-Main Lift Cylinders (Three Stage).............................288 Installation-Main Lift Cylinders (Three Stage)........................288 LIFT CYLINDER SHEAVES.....................................................289 Removal-Free Lift Cylinder Sheaves....................................289 Installation-Free Lift Cylinder Sheaves...............................289 Removal-Intermediate Mast Sheaves.....................................289 Installation-Intermediate Mast Sheaves................................290 HYDRAULIC COMPONENTS......................................................291 Removal-Main Hydraulic Manifold Block ................................291 Installation-Main Hydraulic Manifold Block............................292 Removal-Free Lift Cylinder Manifold Block.............................292 Installation-Free Lift Cylinder Manifold Block........................292 Removal-Optional Auxiliary Hose Take-up...............................292 Installation-Optional Auxiliary Hose Take-up..........................292 Removal-Standard Hose Assembly........................................292 Installation-Standard Hose Assembly...................................294 CHECKS AND ADJUSTMENTS........................................................294 BLEEDING AIR FROM THE LIFT CYLINDERS......................................294 CARRIAGE ADJUSTMENT.......................................................294 MAST ADJUSTMENT...........................................................294 Load Roller Shims.....................................................294 Brass Setscrew Adjustment.............................................295 LIFT CHAIN ADJUSTMENT.....................................................296 TILT ANGLE ADJUSTMENT.....................................................296 Test Procedure........................................................296 Adjustment............................................................296 TROUBLESHOOTING...............................................................297 Periodic Maintenance..............................................................298 INTRODUCTION..................................................................298 GENERAL...................................................................298 TOWING A DISABLED LIFT TRUCK..............................................298 HOW TO LIFT A DISABLED LIFT TRUCK.........................................299 HOW TO PUT A LIFT TRUCK ON TO BLOCKS......................................299 How to Raise the Drive Tires..........................................299 How to Raise the Steer Tire(s)........................................300 MAINTENANCE SCHEDULE..........................................................301 MAINTENANCE PROCEDURES EVERY 8 HOURS OR DAILY.................................303 CHECKS BEFORE OPERATION...................................................303 SRO CIRCUIT...............................................................303 GENERAL FUNCTIONS.........................................................303 BATTERY...................................................................304 BATTERY CONNECTOR.........................................................304 BATTERY RETAINERS.........................................................304 CONTROL HANDLE............................................................304 SAFETY LABELS.............................................................305 GEARBOX...................................................................305 HYDRAULIC SYSTEM..........................................................305 LIGHTS (OPTIONAL).........................................................305 STEERING..................................................................305 TIRES AND WHEELS..........................................................305 SAFETY PROCEDURES WHEN WORKING NEAR THE MAST..............................306 SAFETY PROCEDURES WHEN WORKING NEAR THE MAST..............................307 FORKS.....................................................................308 Adjustment............................................................308 Removal...............................................................308 Inspection............................................................309 Installation..........................................................309 MAST AND LIFT CHAINS......................................................309 LIFT CHAIN ADJUSTMENTS....................................................310 CHECK THE OPERATION.......................................................310 Gauges and Horn.......................................................310 Control Levers and Pedals.............................................310 Brake.................................................................311 Brake Switch..........................................................311 Steering System.......................................................311 EVERY 350 HOURS OR TWO MONTHS.................................................312 HYDRAULIC TANK BREATHER...................................................312 BRAKE FLUID...............................................................312 GEARBOX...................................................................312 LIFT SYSTEM OPERATION.....................................................313 MAST......................................................................314 LIFT CHAINS...............................................................315 FORKS.....................................................................315 OTHER LUBRICATION.........................................................315 ELECTRICAL INSPECTION.....................................................315 Contactor.............................................................316 Drive Motor Brushes...................................................316 Lift Pump Motor Brushes...............................................317 Steering Pump Motor Brushes...........................................317 2000 HOURS OR YEARLY..........................................................317 HYDRAULIC SYSTEM..........................................................317 Hydraulic Oil-Removal.................................................317 Hydraulic Oil-Installation............................................317 Hydraulic Oil Filter-Removal..........................................317 Hydraulic Oil Filter-Installation.....................................318 Breather Cap..........................................................318 BRAKES....................................................................318 WHEEL BEARINGS............................................................318 GEARBOX...................................................................318 GENERAL PROCEDURES............................................................319 CHECK FOR LEAKS IN THE LIFT AND TILT SYSTEM...............................319 Lift System...........................................................319 Tilt System...........................................................320 HOW TO CHARGE THE BATTERY.................................................320 CHANGING THE BATTERY......................................................321 WHEELS AND TIRES..........................................................323 Drive Wheel-Removal...................................................323 Steer Tire-Removal....................................................323 CHANGING THE SOLID TIRE...................................................324 Tire-Removal and Installation.........................................324 Drive Wheel and Tire-Installation.....................................324 Steer Tire-Installation...............................................325 CHANGES TO THE OVERHEAD GUARD.............................................325 SAE & Metric Fasteners............................................................326 INTRODUCTION..................................................................326 NOMENCLATURE, THREADS.....................................................326 STRENGTH IDENTIFICATION...................................................327 TABLE 1. BOLTS AND SCREWS.....................................................327 TABLE 2. STUDS AND NUTS.......................................................328 TABLE 3. TORQUE NUTS..........................................................329 TABLE 4. TORQUE NUTS WITH NYLON INSERT........................................330 TABLE 5. TORQUE VALUES FOR INCH FASTENERS.....................................331 TABLE 6. TORQUE VALUES FOR METRIC FASTENERS...................................332 Steering System...................................................................335 INTRODUCTION..................................................................335 GENERAL...................................................................335 DESCRIPTION...............................................................335 REPAIRS.......................................................................335 STEER PUMP & MOTOR ASSEMBLY...............................................335 Removal...............................................................335 Installation..........................................................337 STEER PUMP................................................................337 Removal...............................................................337 Installation..........................................................337 STEER CONTROL VALVE.......................................................338 Removal...............................................................338 Installation..........................................................338 HYDRAULIC MOTOR...........................................................339 Removal...............................................................339 Installation..........................................................340 STEERING GEAR.............................................................340 Removal...............................................................340 Installation..........................................................341 STEER FORK ASSEMBLY.......................................................341 Removal...............................................................341 Installation..........................................................342 STEER WHEEL ASSEMBLY......................................................342 Removal...............................................................342 Installation..........................................................343 STEER POSITION POTENTIOMETER..............................................343 Removal...............................................................343 Installation..........................................................344 CHANGING STEER TIRES......................................................344 CHECKS AND ADJUSTMENTS........................................................344 STEER POTENTIOMETER ADJUSTMENT............................................344 STEERING PRESSURE.........................................................345 Tilt Cylinders....................................................................347 INTRODUCTION..................................................................347 GENERAL...................................................................347 DESCRIPTION...............................................................347 REPAIRS.......................................................................347 REMOVAL...................................................................347 DISASSEMBLY...............................................................347 CLEANING AND INSPECTION...................................................347 ASSEMBLY..................................................................347 INSTALLATION..............................................................348 CHECKS AND ADJUSTMENTS........................................................348 CHECKING FOR LEAKAGE......................................................348 ADJUSTMENT-TILT ANGLE (E30ER, E40ER, E50ER)...............................349 ADJUSTMENT-TILT CYLINDER (E30FR-24, E30FR, E35FR, E40FR, E45FR, E50FR)....349 Test Procedure........................................................349 Adjustment............................................................350 Tilt Cylinder Seal Installation.......................................351 TROUBLESHOOTING...............................................................352
HYSTER Z943 (E30-50FR, E30FR-24) SERVICE MANUAL – PDF DOWNLOAD:
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