Hyundai Ceres HR110-120-140C-9 Tier4F Operator’s & Service Manual – PDF DOWNLOAD

Description

Hyundai Ceres HR110-120-140C-9 Tier4F Operator’s & Service Manual – PDF DOWNLOAD

FILE DETAILS:

Hyundai Ceres HR110-120-140C-9 Tier4F Operator’s & Service Manual – PDF DOWNLOAD

Language : English
Pages : 115
Downloadable : Yes
File Type : PDF
Size: 8.62 MB

IMAGES PREVIEW OF THE MANUAL:

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DESCRIPTION:

Hyundai Ceres HR110-120-140C-9 Tier4F Operator’s & Service Manual – PDF DOWNLOAD

User instructions:
1.5.1 Responsibility of the contractor:
The contractor is the owner or hirer of the compaction roller.
The responsibility to ensure that the compaction roller is exclusively
operated, serviced and maintained by staff that is
? physically, mentally and professionally fit and
? has read and understood the operating and maintenance
manual rests entirely with the owner or hirer of the vehicle.
? Prompt the operating and service staff to confirm this in written
form before authorizing them to use the vehicle.
? Individuals under the influence of alcohol or drugs must not
operate the compaction roller.
? Make sure that, in addition to the instructions and guidelines
stated in this manual, the mandatory national or local safety
regulations and laws referring to the operation of construction
machinery are observed.

TABLE OF CONTENTS:

Hyundai Ceres HR110-120-140C-9 Tier4F Operator’s & Service Manual – PDF DOWNLOAD

1? Machine designation, manufacturer and notes 8?
1 1? Machine designation and intended use 8?
1 1 1? Intended purpose and designated use 8?
1 2? Manufacturer 8?
1 2 1? Name and address of the manufacturer 8?
1 2 2? Contact 8?
1 3? Type plate and serial number 9?
1 3 1? Type plate labeling and serial number 9?
1 4? EC Declaration of Conformity 10?
1 5? User instructions 11?
1 5 1? Responsibility of the contractor 11?
1 5 2? Responsibility of the driver and the service staff 11?
1 6? Change in ownership (e g by selling the compaction roller) 11?
1 7? Notes on this operating and maintenance manual 12?
1 7 1? Symbols in the operating and maintenance manual 12?
1 7 2? Further notes on this operating and maintenance manual 13?
1 8? Vibrations 13?
1 8 1? Hand and arm vibration 13?
1 8 2? Whole-body vibration 13
?
2? Safety instructions 14?
2 1? General use of the compaction roller 14?
2 2? Working with the compaction roller 15?
2 3? Safety instructions in emergencies 15
?
3? Technical specifications 16?
3 1? Operating data 16?
3 2? Tires 16?
3 3? Fill levels 17?
3 4? Diesel engine Deutz (EU2) 17?
3 5? Diesel engine Deutz (EU3) 17?
3 6? Diesel engine Cummins (EU4) 17?
3 7? Diesel engine Deutz (EU5) 17?
3 8? Roll-over protection system (ROPS) 18?
3 9? Warranty for add-ons and conversions 18?
3 10? Dimensions: Compaction roller with enclosed cab 19?
3 11? Dimensions: Compaction roller with open cab 20
?
4? Transporting the compaction roller 21?
4 1? Securing and loading the compaction roller before transporting it 21?
4 1 1? Loading the compaction roller onto a flat bed truck 21?
4 1 2? Securing the compaction roller on the transport vehicle 22?
Operating & maintenance manual
3
4 1 3? Tying the compaction roller to the transport vehicle 22?
4 1 4? Carrying out the transport 23
?
5? Getting acquainted with the compaction roller 24?
5 1? Overview: Assembly groups 24?
5 2? Overview: Operator’s station with enclosed cab 25?
5 3? Overview operator’s station with open cab 26?
5 4? Warning notices and labels 27
?
6? Before starting the compaction roller 28?
6 1? Prior to the initial start 28?
6 2? Checking the compaction roller: Visual inspection 28?
6 2 1? Checking the drum area 29?
6 3? Refueling (Diesel) 30?
6 4? With Diesel engines EU4 and EU5 only: Refueling (AdBlue® / DEF) 30?
6 4 1? AdBlue® / DEF: Warning displays 32?
6 5? Opening the door and accessing the vehicle 33?
6 5 1? Opening and closing the window 34?
6 5 2? Opening the door 34
?
7? Individual settings 35?
7 1? Adjusting the driver’s seat 35?
7 1 1? Longitudinal adjustment 36?
7 1 2? Position of the backrest 36?
7 1 3? Rotation of the driver’s seat 36?
7 1 4? Left armrest 37?
7 1 5? Backrest extension (headrest) 37?
7 2? Adjustable steering column 38?
7 2 1? Adjusting the exterior mirrors 38?
7 2 2? Fastening the safety belt 39
?
8? Control elements and displays in the cab 40?
8 1? Dashboard 40?
8 1 1? Status and error messages 41?
8 1 2? Regeneration of the Diesel engine 42?
8 1 3? Control emements on the steering column 43?
8 1 4? Warning features 44?
8 1 5? Joystick and panel of switches in the right armrest 44?
8 1 6? Functions of the joystick 45?
8 1 7? Control panel in the right armrest 45?
8 1 8? Panel of switches below the roof of the enclosed cab 46?
8 1 9? Heating & ventilation 46?
8 1 10? Distribution of air in the enclosed cab 47
?
Operating & maintenance manual
4
9? Starting, driving and stopping the compaction roller 48?
9 1? Prior to the initial start 48?
9 1 1? Activating the battery main switch (optional feature) 48?
9 2? Starting the Diesel engine 48?
9 2 1? Trouble-shooting: Diesel engine start 49?
9 3? Driving the compaction roller 49?
9 3 1? Forward motion: start 49?
9 3 2? Forward motion: stop 50?
9 3 3? Reverse motion: start 50?
9 3 4? Reverse motion: stop 51?
9 3 5? Changing direction 51?
9 4? Driving in the rain 52?
9 4 1? Front wiper 52?
9 4 2? Rear wiper 52?
9 5? Driving in the dark or with restricted visibility 52?
9 5 1? Work lights 52?
9 5 2? Taking action against fogged up or icy windows 53?
9 5 3? Heating & ventilation 53?
9 5 4? Line-of-sight obstruction 53?
9 6? Stopping and parking the compaction roller 54?
9 6 1? Turning off the battery main switch (optional feature) 54?
9 6 2? Leaving the compaction roller 54
?
10? Driving on heavy soils and on slopes 55?
10 1? Optional automatic traction control 55?
10 1 1? Override function: Drum (optional feature) 55?
10 1 2? Override function: Rear axle (optional feature) 56
?
11? Driving on slopes 57?
11 1? Slopes 57?
11 1 1? Maximum gradeability of the compaction rollers (depending on the ground) 57?
11 1 2? Operation on slopes: Start 57?
11 1 3? Driving uphill with the roller drum ahead 58?
11 1 4? Driving uphill with the rear end ahead 58?
11 1 5? Driving downhill 59?
11 1 6? Stopping the operation on slopes 59
?
12? Towing the compaction roller 60?
12 1? Safety instructions referring to the towing process 60?
12 2? Measures to be taken prior to towing 60?
12 2 2? Releasing the parking brake and the HP valves 61?
12 2 3? Deactivating (releasing) the parking brake 61
?
Operating & maintenance manual
5
12 3? Carrying out the towing process 62?
12 3 1? After towing 62
?
13? Working with the compaction roller 64?
13 1? Control elements related to working 64?
13 2? Fields of application of the compaction roller 65?
13 2 1? Basic information on soil compaction 65?
13 2 2? Simple operation: Forward motion (without vibration) 66?
13 2 3? Simple operation: Reverse motion (without vibration) 66?
13 3? Soil compaction by means of the smooth roller drum 67?
13 3 1? Surface soil compaction 67?
13 3 2? Stopping the surface soil compaction 68?
13 3 3? Deep soil compaction 69?
13 3 4? Stopping the deep soil compaction 70?
13 4? Soil compaction with the pad foot drum 70?
13 4 1? Basic information on the fields of application of the pad foot drum 70
?
14? Compaction measurement (optional feature) 71?
14 1? Variants of the compaction measurement system 71?
14 1 1? Advantages of compaction measurement 71?
14 2? Analog display 72?
14 3? Display of the compaction measurement system without data storage 73?
14 4? Optional recording and documentation of the compaction work 73?
14 4 1? Installing and dismantling the compaction measurement system 74?
14 5? Compaction measurement system with dynamic compaction control 74
?
15? Conversion from a smooth drum to a pad foot drum 75?
15 1 1? Mounting the pad foot segments on a smooth roller drum 76
?
16? Tires on the rear axle 78?
16 1 1? Water filling of the tires (optional) 78?
16 1 2? Filling procedure: Water and antifreeze additive 78?
16 1 3? Filling procedure: Pure water 79?
16 1 4? Emptying the tires 79?
16 1 5? Filling procedure: Using the ”Hanauer Maus“ 80?
16 1 6? Checking the tire inflation pressure 80?
16 1 7? Mounting the tires 80
?
17? Failures and trouble shooting 81
?
18? Maintenance instructions 83?
18 1? Safety instructions referring to maintenance work 83?
18 1 1? Safety precautions to be taken prior to maintenance work 83
?
Operating & maintenance manual
6
18 1 2? After completing maintenance work 84?
18 2? Overview: Maintenance 85
?
19? Maintenance instructions for the driver 86?
19 1 1? Spare parts required for maintenance work: Maintenance kits 86?
19 1 2? Table of lubricants 86
?
20? Maintenance certificate A: Maintenance work to be performed by the driver 87?
20 1? Check list: Required maintenance work for maintenance certificate A 87?
20 2? Maintenance certificate A: Daily checks and procedures 88?
20 2 1? Cleaning and inspecting the compaction roller 88?
Prior to any operation of the compaction roller: 88?
20 2 2? Checking the Diesel fuel level 88?
20 2 3? Checking the AdBlue® / DEF level (applies to emission stage EU4 and EU5 machines only) 88?
20 2 4? Water-fuel separator 89?
20 2 5? Coolant level 89?
20 2 6? V-belt tension 90?
20 2 7? Engine oil level 90?
20 2 8? Hydraulic oil level 91?
20 2 9? Air filter 91?
20 2 10? Check the tire inflation pressure 92?
20 2 11? Windshield washer system 92?
20 2 12? Cleaning the cab 92?
20 2 13? Cleaning the scrapers 92
?
21? Maintenance certificates B & C: Maintenance work to be performed by
service staff 93?
21 1? Maintenance work referring to the Diesel engine 94?
21 1 1? Water-fuel separator 94?
21 1 2? Replacing the filter cartridge and the fuel filter 95?
21 1 3? Engine oil change 95?
21 1 4? Topping up on engine oil 96?
21 1 5? Cooling system 96?
21 1 6? V-belt tension 97?
21 1 7? Replacing the combustion air filter 97?
21 2? Maintenance work referring to the hydraulic system 98?
21 2 1? Hydraulic oil and oil filter cartridge 98?
21 2 2? Checking the hydraulic oil level 98?
21 2 3? Hydraulic oil change 99?
21 3? Maintenance work referring to the rear axle 100?
21 3 1? Checking the oil level in the wheel drives and changing oil 100?
21 3 2? Oil level check and oil change in the rear axle 101?
21 3 3? Replacing the oil in the axle housing 101?
21 4? Maintenance work referring to the drum and vibration drive 102?
Operating & maintenance manual
7
21 4 1? Oil level check: drum drive 102?
21 4 2? Oil level check: vibration drive 102?
21 5? Maintenance work referring to the electrical system 103?
21 5 1? Maintenance work related to the battery 103?
21 5 2? Printed circuit board, fuses and relays 103?
21 5 3? Allocation of the fuses on the printed circuit board (Deutz BF4M2012C EU2) 104?
21 5 4? Allocation of the fuses on the printed circuit board (Deutz TCD2012 EU3) 104?
21 5 5? Allocation of the fuses on the printed circuit board (Cummins QSF3 8 TIER4Final EU4) 105?
21 5 6? Allocation of the fuses on the printed circuit board (Deutz TCD 3 6 EU5) 106?
21 6? Maintenance work referring to the ventilation system 106
?
22? Storage and preservation 107?
22 1? Long-term storage 107?
22 2? Final shutdown of the compaction roller 107
?
23? Initial operation 108?
23 1? Delivery receipt of the compaction roller 108?
23 1 1? Checking the operating state of the compaction roller 108?
23 2? Instruction and demonstration at the machine 109?
23 2 1? Vehicle documents and operating manual 109?
23 2 2? Operating elements and displays in the cab 109?
23 2 3? Working with the compaction roller 109?
23 2 4? Driving the compaction roller 109?
23 2 5? Maintenance work 109?
23 3? Check list: First inspection after the initial 50 operating hours 111?
23 3 1? Fill levels 111?
23 3 2? Diesel engine 111?
23 3 3? Screw connections 111?
23 3 4? Hydraulic system 112
24? Note of delivery and verification of inspections 113?
24 1? Note of delivery 113?
24 2? Verification: First inspection after 50 operating hours 114?
24 3? Verification: Correct delivery procedure and execution of all lubrication &
maintenance work 115
25? Table of figures 116
26? Index 117?

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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