Hyundai HX220LL, HX220RB Crawler Excavator Operator’s Manual 2023 – PDF DOWNLOAD

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Hyundai HX220LL, HX220RB Crawler Excavator Operator’s Manual 2023 – PDF DOWNLOAD

FILE DETAILS:

Hyundai HX220LL, HX220RB Crawler Excavator Operator’s Manual 2023 – PDF DOWNLOAD

Language : English
Pages :386
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Hyundai HX220LL  HX220RB Crawler Excavator Operator’s Manual 2023 – PDF DOWNLOAD

HX220LL 0
Revision 0
Table of Contents 1
Foreword 5
Intended Use 5
Engine and Emission Control System Maintenance 5
Machine Capacity 6
California Proposition 65 6
Product Identification Number (PIN) 7
Engine Identification 8
Your Machine Serial Numbers 8
Safety Messages 8
AEM Safety Manual (North America Only) 10
Federal and California Emission Control Systems 11
Limited Warranty for Non-road Engines (CI) (FDICL058LEA (DL06P)) 11
Safety 13
Safety Decals 14
Information and Location for Safety Decals 16
Information and Location for Safety Decals (Continued) 18
General 30
Safe Operation is Operator’s Responsibility 30
Know Your Machine 30
Proper Work Tools and Attachments 31
Pressurized Fluids 31
Flying or Falling Objects 32
Personal Protective Equipment (PPE) 33
Correction of Machine Problems 33
Crushing and Cutting 33
Hot Coolant and Oils – Burn Prevention 34
Fire and Explosion Prevention 35
Fire Extinguisher and First-aid Kit (Emergency Medical Kit) 38
Electrical System and Electrical Shock 39
Operator Protective Guards and Structures (Optional) 39
Emergency Exit from Operator’s Station 41
Regulation 835(2) of the Mines Safety and Inspection Regulations (1995) 42
Transportation 43
Obey State and Local Over-the-Road Regulations 43
Loading and Unloading 43
Transporting Machine 44
Operation 45
Before Engine Starting 45
Work Site 45
Mounting/Dismounting 46
Cleaning 47
Operator Station 47
Seat Belt 48
Visibility Information 49
Boost Starting or Charging Engine Batteries 50
Starting Engine 51
Swinging or Traveling 52
Lifting and Logging 54
Operation on Slopes 55
Towing 56
Attachment 57
Equipment Lowering with Engine Stopped 57
Engine Stop 58
Parking Machine 58
Preservation/Storing Machine 59
Maintenance 61
Warning Tag 63
Cleaning 64
Proper Tools and Clothing 64
Disassembling Precautions 64
Use of Lighting 64
Fire and Explosion Prevention 65
Burn Prevention 66
Rubber That Contains Fluorides 67
Rubber and Plastics 68
Welding Repairs 69
Warning for Counterweight and Front Attachment Removal 70
Lock Inspection Covers 71
Working on Machine 71
Accumulator 72
Compressed Air 72
Track Tension Adjustments 73
Supports and Blocking for Work Equipment 73
High-pressure Lines, Tubes and Hoses 74
Battery 75
Environment and Circumstances 77
Work Site Areas Requiring Extra Caution 77
High-voltage Cables 78
Roll-over Protective Structure (ROPS), Falling Object protective Structure (FOPS) (Oregon Cabin Only) 79
ROPS/FOPS Certification (Oregon Cabin Only) 80
Working in Water 80
Working in Contaminated Environment 80
Operation in Extreme Conditions 81
Exhaust Ventilation 85
Asbestos Information 86
Silica Dust Information 86
Disposal of Hazardous Materials 87
Operating Controls 89
Component Locations 90
Operator’s Area 94
STD Cabin 94
Oregon Cabin 95
Operational Controls and Panels 97
STD Cabin 97
Oregon Cabin 98
1 Starter Switch100
2 Heater and Air Conditioner Control Panel100
3 Power Socket for 12 Volt101
4 Cigarette Lighter101
5 Smart Power Control Switch (Road Builder Only)101
6 Engine Speed Control Dial102
7 Travel Speed Selector Switch102
8 Light Switch102
9 2-Pump Flow Control Switch103
10 Cabin Work Light Switch (Optional)103
11 Audio Control Panel103
12 Wiper Control Panel105
13 Quick Coupler Switch (Road Builder Only)106
14 Travel/Swing Alarm Switch (Optional)106
15 Power Socket for 12 Volt106
16 Horn Button (Left-hand Work Lever)107
17 Booster Button (Right-hand Work Lever)107
18 Rotating Switch107
19 Shear Switch108
20 Display Monitor108
21 Photo Sensor108
22 Safety Lever109
23 Auxiliary Mode Switch109
24 Hour Meter109
25 One Touch Deceleration Button110
26 Selector Switch Control Panel110
27 Jack Assembly112
28 Micro Phone112
29 DeSOx Switch113
30 Wiper Switch (Oregon Cabin Only)114
31 Washer Switch (Oregon Cabin Only)114
32 Fan Switch (Oregon Cabin Only)114
Display Monitor115
Functional Check115
Password Activated116
1 Fuel Gauge116
2 DEF (AdBlue) Level Gauge116
3 Engine Coolant Temperature Gauge117
4 Hydraulic Oil Temperature Gauge117
5 Multifunction Gauge and Graphic Information Area118
6 ECO Gauge119
7 Trip Meter119
8 Digital Clock120
9 Display Warning Symbols120
10 Warning Light129
11 Function Buttons130
12 Mode Selector Buttons132
13 Selector Function Display133
14 Jog Switch133
15 Camera Mode Selector/ESC Button133
16 Multimedia Selector Button134
Launch Menu134
Warning Pop-up Window137
User Menu140
User Menu – Access and Escape Methods140
Switch Operation Indication173
Heater and Air Conditioner Control Panel175
Location of Controls and Vents175
Control Panel176
Memory Function179
Additional Operating Instructions179
Stereo180
Stereo180
Miscellaneous Electrical Devices181
Cabin Light181
Pilot Cutoff Switch181
Circuit Breaker (80 A)181
Circuit Breaker (30 A)182
Fuse Boxes182
Seat Adjustment183
1 Forward/Backward Adjustment183
2 Adjusting Height of Seat and Depth of Cushion183
3 Reclining Position Adjustment184
4 Lumbar Support Adjustment184
5 Headrest184
6 Seat Belt184
7 Left and Right Control Stand Adjustment185
8 Left and Right Control Stand Height Adjustment185
9 Adjusting Height/Angle of Armrest186
10 Heating Operator’s Seat186
Engine Emergency Stop Switch186
Emergency Exit Glass Breaking Tool (STD Cabin Only)187
Miscellaneous Convenience Devices188
Ceiling Cover (STD Cabin Only)188
Front Windows (STD Cabin Only)189
Door Side Latch (STD Cabin Only)191
Cabin Riser Access Door191
Tilt Cabin192
Cabin Storage Compartments193
Sunglasses Case (STD Cabin Only)193
Sun Visor (STD Cabin Only)194
Cup Holder195
Mirror (Oregon Cabin Only)196
Document Delivery Hole (Oregon Cabin Only)196
Miscellaneous Access Covers and Doors197
Side Door197
Battery Box Door197
Engine Cover198
Operation199
To Operate a New Forestry Machine199
Starting and Stopping Engine200
Inspection Before Starting Engine200
Operational Checks Before Starting Engine203
Engine Start204
Engine Coolant Heater (Optional)207
Plug Heater (Optional)209
Starting Engine with a Booster Cable210
Hydraulic System Warm-up211
Hydraulic System Warm-up – Cold Weather212
Stopping Engine214
Checks and Maintenance After Stopping Engine215
Safety Lever215
Travel216
Automatic Travel Speed Control216
Travel Control Lever Operation217
General Travel Instructions218
Straight Travel Pedal (Optional)221
Operating Instructions223
Engine Speed Control223
Emission Control System223
DeSOx226
Mode Selection229
Work Levers (Joysticks) (ISO Pattern)232
Change Machine Control Pattern By Selector Valve (If Equipped)233
Work Levers (Joysticks) (BHL Pattern)234
Operating Precautions235
Always Observe These Precautions237
Working in Water238
Escaping From Mud238
Parking Forestry Machine239
Towing Procedure240
Shear Operation (Optional)241
Two-way Valve Operation (Optional)243
Rotating Operation244
Operation Under Abnormal Conditions245
Operation In Extreme Cold245
Operation in Extreme Heat246
Operation In Dusty and Sandy Areas248
Operation in Rainy or Humid Conditions248
Operation in Saltwater Areas249
Operation at High Altitudes249
Operation During Electrical Storms249
Equipment Lowering with Engine Stopped250
Long Term Storage253
Before Storage253
During Storage254
After Storage254
Inspection, Maintenance and Adjustment255
Maintenance Information255
Change Wiper Blade and Front Cabin Light258
Safety Precautions258
Machine Setup Position for Maintenance259
Maintenance Handling Access261
Entering/Leaving/Climbing On Machine261
Handling Oil, Fuel, DEF (AdBlue), Coolant262
Oil262
Fuel262
DEF (AdBlue)264
Engine Oil265
Grease265
Coolant and Water for Dilution266
Filters267
Electrical System Maintenance268
Recommend Fuel, Coolant, and Lubricant269
Lubrication269
Symbols for “Lubrication and Service Chart”270
Fluid Capacities274
Table of Recommended Lubricants275
Maintenance Intervals278
10 Hour / Daily Service280
Grease Boom, Arm and Front Attachment Pins (for First 100 Hours)280
Check Engine Oil Level280
Check for Leaks in Hydraulic System280
Check Level of Hydraulic Oil Tank281
Check for Leaks in Fuel System282
Check Fuel Level283
Check DEF (AdBlue) Tank284
Check Water Separator and Pre Fuel Filter (Fuel Prefilter) and Drain Water As Required285
Check Oil Level of Swing Reduction Gear286
Clean Dust Net in Front of Oil Cooler and Radiator287
Check Cooling System and Refill As Required288
Check Level of Window Washer Liquid288
Inspect Cooling Fan Blade289
Check Air Intake System and Emission Control System Components289
Inspect Seat Belt for Proper Operation290
Inspect Rear View Camera for Proper Operation (If Equipped)290
Inspect Mirrors for Damage and Adjust and Clean as Required290
Inspect Structure for Cracks and Faulty Welds290
Check Operation of All Switches and Travel Alarm (If Equipped)290
Check the Operation of Pilot Cutoff Switch291
Check Operation of All Exterior Lights, Horn and Control Console Indicator and Display Monitor292
Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-up and at Normal Operating Temperature Listen for Any Abnormal Sounds292
Check Operation of All Controls and Linkages292
50 Hour / Weekly Service293
Perform All Daily Service Checks293
Grease Arm and Heel Joint Pins293
Grease Swing Bearing297
Drain Water and Sediment from Fuel Tank297
Check Engine Fan Belt for Cracks, Wear and Correct Tension (After First 50 Hours)297
Inspect the Track Assemblies for Proper Tension and Loose, Worn or Damaged Parts (Links, Shoes, Rollers, Idlers)297
250 Hour / Monthly Service298
Perform All Daily and 50 Hour Service Checks298
Check Engine Fan and Alternator Belt Tension298
Replace Hydraulic Oil Return Filter (After First 250 Hours)299
Change Pilot Filter (After First 250 Hours)299
Inspect Pins and Bushings of the Front End Attachments for Signs of Wear299
Check Fluid Levels in Batteries299
Inspect for Any Loose or Missing Nuts and Bolts299
Inspect Fuel System Hose Clamps299
500 Hour / 3 Month Service300
Perform All Daily, 50 and 250 Hour Service Checks300
Grease Swing Gear and Pinion300
Change Engine Oil and Filter301
Clean Air-conditioning Outer Filter302
Check and Clean Air-conditioning Inner Filter303
Clean Radiator, Oil Cooler, Intercooler, Fuel Cooler and Air Conditioner Condenser Cores305
Clean Outer Filter of Air Cleaner306
Change of Water Separator and Pre Fuel Filter (Fuel Prefilter)308
Change Main Fuel Filter309
Check Oil Level in Travel Reduction Gear (One on Each Side of Unit)310
Change Oil in Travel Reduction Gear (One on Each Side of Unit) (After First 500 Hours)310
Change Oil in Swing Reduction Gear (Drain and Refill After First 500 Hours)310
1,000 Hour / 6 Month Service311
Perform All Daily, 50, 250 and 500 Hour Service Checks311
Grease Swing Reduction Gear311
Change Hydraulic Oil Tank Breather Filter311
Change Pilot Filter313
Change Oil in Travel Reduction Gear (One on Each Side of Unit)314
Change Oil in Swing Reduction Gear315
Change Air-conditioning Outer Filter316
Change Air-conditioning Inner Filter318
Check Air Conditioner Refrigerant319
Change Fuel Cap Filter320
Check and Adjust Engine**321
2,000 Hour / Yearly Service322
Perform All Daily, 50, 250, 500 and 1,000 Hour Service Checks322
Replace Outer and Inner Air Cleaner Filters322
Change Radiator Coolant324
Hydraulic Oil Exchange and Suction Strainer Cleaning325
Check Alternator and Starter**327
Check All Rubber Antivibration Shock Mounts327
Perform and Record Results of Cycle Time Tests327
Inspect Machine to Check for Cracked or Broken Welds or other Structural Damage327
Check, Adjust Valve Clearance**327
Check Head Bolt Torques327
4,000 Hour / Biennial Service328
Major Parts – Periodic Replacement328
4,500 Hour / Biennial Service329
Change DEF (AdBlue) Filter329
12,000 Hour / 6 Year Service332
Hose In-service Lifetime Limit (European Standard ISO 8331 and EN982 (CEN))332
Air-conditioning System333
Check Control Panel333
Check Air Conditioner Hoses333
Check Condenser333
Check Magnetic Clutch333
Check Belt Tension333
Electrical System334
Battery334
Fuses336
Engine Cooling System339
General339
Antifreeze Concentration Tables341
Table of Standards for Allowed Tap Water341
Electric Viscous Fan Clutch342
Fuel Transfer Pump (Optional)343
Handling of Accumulator346
Track Tension (IF EQUIPPED TYPE 1)347
Track Tension (IF EQUIPPED TYPE 2)349
Venting and Priming Hydraulic System351
Main System Pump351
Hydraulic Cylinders351
Swing Motor352
Travel Motor352
General Venting352
Maintenance in Special Conditions353
Transportation355
Loading and Unloading356
Warning for Counterweight and Front Attachment Removal356
Counterweight356
Lifting Machine362
Specification363
Standard Specification363
Overall Dimensions364
Forestry Machine364
Road Builder366
Disassembled Parts, Dimension and Weight367
Components367
Ground Pressure369
Working Range370
Forestry Machine370
Road Builder371
Forestry Machine RATED Lift Capacity Tables373
Approximate Weight of Workload Materials378
Index381

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