Hyundai HX300LL, HX300RB Crawler Excavator Operator’s Manual 2023 – PDF DOWNLOAD

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Hyundai HX300LL, HX300RB Crawler Excavator Operator’s Manual 2023 – PDF DOWNLOAD

FILE DETAILS:

Hyundai HX300LL, HX300RB Crawler Excavator Operator’s Manual 2023 – PDF DOWNLOAD

Language : English
Pages :414
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Hyundai HX300LL  HX300RB Crawler Excavator Operator’s Manual 2023 – PDF DOWNLOAD

HX300LL 0
Revision 0
Table of Contents 1
Foreword 5
Intended Use 5
Engine and Emission Control System Maintenance 5
Machine Capacity 6
California Proposition 65 6
Product Identification Number (PIN) 7
Engine Identification 8
Your Machine Serial Numbers 8
Safety Messages 9
AEM Safety Manual (North America Only) 10
Federal and California Emission Control Systems 11
Limited Warranty for Non-road Engines (CI) (FDICL058LEA (DL08P)) 11
Safety 13
Safety Decals 14
Information and Location for Safety Decals 16
Information and Location for Safety Decals (Continued) 18
General 30
Safe Operation is Operator’s Responsibility 30
Know Your Machine 30
Proper Work Tools and Attachments 31
Pressurized Fluids 31
Flying or Falling Objects 32
Personal Protective Equipment (PPE) 33
Correction of Machine Problems 33
Crushing and Cutting 33
Hot Coolant and Oils – Burn Prevention 34
Fire and Explosion Prevention 35
Fire Extinguisher and First-aid Kit (Emergency Medical Kit) 38
Electrical System and Electrical Shock 39
Operator Protective Guards and Structures (If Equipped) 39
Emergency Exit from Operator’s Station 40
Regulation 835(2) of the Mines Safety and Inspection Regulations (1995) 41
Transportation 42
Obey State and Local Over-the-Road Regulations 42
Loading and Unloading 42
Transporting Machine 43
Operation 44
Before Engine Starting 44
Work Site 45
Mounting/Dismounting 46
Cleaning 47
Operator Station 47
Seat Belt 48
Visibility Information 49
Boost Starting or Charging Engine Batteries 50
Starting Engine 51
Swinging or Traveling 52
Lifting and Logging 54
Operation on Slopes 55
Towing 56
Attachment 57
Equipment Lowering with Engine Stopped 57
Engine Stop 58
Parking Machine 58
Preservation/Storing Machine 59
Maintenance 61
Warning Tag 63
Cleaning 64
Proper Tools and Clothing 64
Disassembling Precautions 64
Use of Lighting 64
Fire and Explosion Prevention 65
Burn Prevention 66
Rubber That Contains Fluorides 67
Rubber and Plastics 68
Welding Repairs 69
Warning for Counterweight and Front Attachment Removal 70
Lock Inspection Covers 71
Working on Machine 71
Accumulator 72
Compressed Air 72
Track Tension Adjustments 73
Supports and Blocking for Work Equipment 73
High-pressure Lines, Tubes and Hoses 74
Battery 75
Environment and Circumstances 77
Work Site Areas Requiring Extra Caution 77
High-voltage Cables 79
Roll-over Protective Structure (ROPS), Falling Object protective Structure (FOPS) (Oregon Cabin Only) 80
ROPS/FOPS Certification (Oregon Cabin Only) 81
Working in Water 81
Working in Contaminated Environment 81
Operation in Extreme Conditions 82
Exhaust Ventilation 86
Asbestos Information 87
Silica Dust Information 87
Disposal of Hazardous Materials 88
Sound 88
Operating Controls 89
Component Locations 90
Log Loader 90
Road Builder 91
Operator’s Area 95
STD Cabin 95
Oregon Cabin 96
Operational Controls and Panels 98
STD Cabin 98
Oregon Cabin 99
1 Starter Switch101
2 Heater and Air Conditioner Control Panel102
3 Power Socket for 12 Volt102
4 Cigarette Lighter102
5 Engine Speed Control Dial103
6 Travel Speed Selector Switch103
7 Light Switch103
8 Cabin Work Light Switch104
9 Audio Control Panel104
10 Wiper Control Panel105
11 Travel/Swing Alarm Switch106
12 Quick Coupler Switch (If Equipped)107
13 Power Socket for 12 Volt (If Equipped)107
14 Horn Button (Left-hand Work Lever)107
15 Booster Button (Right-hand Work Lever)108
16 Rotating Switch108
17 Shear Switch108
18 Display Monitor109
19 Photo Sensor109
20 Safety Lever109
21 Auxiliary Mode Switch110
22 Hour Meter110
23 One Touch Deceleration Button110
24 Selector Switch Control Panel111
25 Jack Assembly113
26 Micro Phone (If Equipped)113
27 Wiper Switch (Oregon Cabin Only)113
28 Washer Switch (Oregon Cabin Only)114
29 Fan Switch (Oregon Cabin Only)114
Display Monitor115
Functional Check115
Password Activated116
1 Fuel Gauge116
2 DEF (AdBlue) Level Gauge116
3 Engine Coolant Temperature Gauge117
4 Hydraulic Oil Temperature Gauge117
5 Multifunction Gauge and Graphic Information Area118
6 ECO Gauge119
7 Trip Meter119
8 Digital Clock120
9 Display Warning Symbols120
10 Warning Light130
11 Function Buttons131
12 Mode Selector Buttons133
13 Selector Function Display134
14 Jog Switch135
15 Camera Mode Selector/ESC Button135
16 Multimedia Selector Button135
Launch Menu136
Warning Pop-up Window139
User Menu142
User Menu – Access and Escape Methods142
Switch Operation Indication181
Heater and Air Conditioner Control Panel184
Location of Controls and Vents184
Control Panel185
Memory Function188
Additional Operating Instructions188
Stereo189
Stereo189
Miscellaneous Electrical Devices190
Cabin Light190
Safety Lever190
Circuit Breaker (80 A)190
Circuit Breaker (30 A)191
Fuse Boxes191
Seat Adjustment192
1 Forward/Backward Adjustment192
2 Adjusting Height of Seat and Depth of Cushion192
3 Reclining Position Adjustment193
4 Lumbar Support Adjustment193
5 Headrest193
6 Seat Belt193
7 Left and Right Control Stand Adjustment194
8 Left and Right Control Stand Height Adjustment194
9 Adjusting Height/Angle of Armrest195
10 Heating Operator’s Seat195
Engine Emergency Stop Switch196
Emergency Exit Glass Breaking Tool (STD Cabin Only)196
Miscellaneous Convenience Devices197
Ceiling Cover (STD Cabin Only)197
Front Windows (STD Cabin Only)198
Door Side Latch (STD Cabin Only)200
Cabin Riser Access Door200
Tilt Cabin201
Cabin Storage Compartments202
Sunglasses Case (STD Cabin Only)202
Sun Visor (STD Cabin Only)203
Cup Holder204
Mirror (Oregon Cabin Only)205
Document Delivery Hole (Oregon Cabin Only)205
Miscellaneous Access Covers and Doors206
Side Door206
Storage Box Door206
Engine Cover207
Operation209
To Operate a New forestry machine209
Starting and Stopping Engine210
Inspection Before Starting Engine210
Operational Checks Before Starting Engine213
Engine Start214
Cold Weather Starting216
Engine Coolant Heater (If Equipped)219
Plug Heater (If Equipped)229
Starting Engine with a Booster Cable230
Hydraulic System Warm-up231
Hydraulic System Warm-up – Cold Weather232
Stopping Engine234
Checks and Maintenance After Stopping Engine235
Safety Lever235
Travel236
Automatic Travel Speed Control236
Travel Control Lever Operation237
General Travel Instructions238
Straight Travel Pedal (If Equipped)241
Operating Instructions243
Engine Speed Control243
Emission Control System243
DeSOx246
Mode Selection249
Work Levers (Joysticks) (ISO Pattern)252
Change Machine Control Pattern By Selector Valve (If Equipped)253
Work Levers (Joysticks) (BHL Pattern)254
Smart Power Control (SPC)255
Operating Precautions256
Always Observe These Precautions258
Working in Water259
Escaping From Mud259
Parking forestry machine260
Towing Procedure261
Rotating Operation261
Operation Under Abnormal Conditions262
Operation In Extreme Cold262
Operation in Extreme Heat263
Operation In Dusty and Sandy Areas265
Operation in Rainy or Humid Conditions265
Operation in Saltwater Areas266
Operation at High Altitudes266
Operation During Electrical Storms266
Long Term Storage267
Before Storage267
During Storage268
After Storage268
Inspection, Maintenance and Adjustment269
Maintenance Information269
Change Wiper Blade and Front Cabin Light272
Safety Precautions272
Machine Setup Position for Maintenance273
Maintenance Handling Access275
Entering/Leaving/Climbing On Machine275
Handling Oil, Fuel, DEF (AdBlue), Coolant276
Oil276
Fuel276
DEF (AdBlue)278
Engine Oil279
Grease279
Coolant and Water for Dilution280
Filters281
Electrical System Maintenance282
Recommend Fuel, Coolant, and Lubricant283
Lubrication283
Symbols for “Lubrication and Service Chart”284
Fluid Capacities288
Table of Recommended Lubricants289
Maintenance Intervals292
10 Hour / Daily Service295
Grease Arm and Heel Joint Pins295
Grease Boom, Arm and Front Attachment Pins (for first 100 hours)296
Check Engine Oil Level297
Check for Leaks in Hydraulic System297
Check Level of Hydraulic Oil Tank298
Check for Leaks in Fuel System299
Check Fuel Level299
Check DEF (AdBlue) Tank301
Check Water Separator & Pre Fuel Filter (Fuel Prefilter) and Drain Water As Required302
Check Oil Level of Swing Reduction Gear303
Clean Dust Net in Front of Oil Cooler and Radiator304
Check Cooling System and Refill As Required305
Check Level of Window Washer Liquid305
Inspect Bucket Teeth and Side Cutters for Signs of Wear306
Inspect Cooling Fan Blade306
Check Air Intake System and Emission Control System Components307
Inspect Seat Belt for Proper Operation307
Inspect Rear View Camera for Proper Operation (If Equipped)307
Inspect Mirrors for Damage and Adjust and Clean as Required308
Inspect Structure for Cracks and Faulty Welds308
Check Operation of All Switches and Travel Alarm (If Equipped)308
Check the Operation of Safety Lever308
Check Operation of All Exterior Lights, Horn and Control Console Indicator and Display Monitor309
Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-up and at Normal Operating Temperature Listen for Any Abnormal Sounds309
Check Operation of All Controls and Linkages310
50 Hour / Weekly Service311
Perform All Daily Service Checks311
Grease Boom and Arm Joint Pins311
Grease Arm and Bucket Joint Pins315
Grease Swing Bearing316
Drain Water and Sediment from Fuel Tank317
Drain Water and Sediment from Additional Fuel Tank (If Equipped)317
Inspect the Track Assemblies for Proper Tension and Loose, Worn or Damaged Parts (Links, Shoes, Rollers, Idlers)317
250 Hour / Monthly Service318
Perform All Daily and 50 Hour Service Checks318
Grease Boom and Arm Joint Pins318
Replace Hydraulic Oil Return Filter (After First 250 Hours)320
Change Pilot Filter (After First 250 Hours)320
Inspect Pins and Bushings of the Front End Attachments for Signs of Wear320
Check Fluid Levels in Batteries320
Inspect for Any Loose or Missing Nuts and Bolts320
Inspect Fuel System Hose Clamps320
500 Hour / 3 Month Service321
Perform All Daily, 50 and 250 Hour Service Checks321
Grease Swing Gear and Pinion321
Change Engine Oil and Filter322
Check and Clean Air-conditioning Inner Filter323
Clean Air-conditioning Outer Filter325
Clean Radiator, Oil Cooler, Intercooler, Fuel Cooler and Air Conditioner Condenser Cores327
Clean Outer Filter of Air Cleaner328
Change of Water Separator and Pre Fuel Filter (Fuel Prefilter)330
Change Main Fuel Filter331
Check Oil Level in Travel Reduction Gear (One on Each Side of Unit)332
Change Oil in Travel Reduction Gear (One on Each Side of Unit) (After First 500 Hours)333
Change Oil in Swing Reduction Gear (Drain and Refill After First 500 Hours)333
1,000 Hour / 6 Month Service334
Perform All Daily, 50, 250 and 500 Hour Service Checks334
Grease Swing Reduction Gear334
Change Hydraulic Oil Tank Breather Filter334
Replace Hydraulic Oil Return Filter335
Change Pilot Filter336
Change Oil in Swing Reduction Gear337
Change Air-conditioning Inner Filter338
Change Air-conditioning Outer Filter339
Change Fuel Cap Filter341
2,000 Hour / Yearly Service343
Perform All Daily, 50, 250, 500 and 1,000 Hour Service Checks343
Replace Outer and Inner Air Cleaner Filters343
Change Radiator Coolant345
Hydraulic Oil Exchange and Suction Strainer Cleaning347
Change Oil in Travel Reduction Gear (One on Each Side of Unit)349
Check Alternator and Starter**350
Check All Rubber Antivibration Shock Mounts350
Perform and Record Results of Cycle Time Tests350
Inspect Machine to Check for Cracked or Broken Welds or other Structural Damage350
Check, Adjust Valve Clearance**350
Check Head Bolt Torques350
4,000 Hour / Biennial Service351
Major Parts – Periodic Replacement351
4,500 Hour / Biennial Service352
Change DEF (AdBlue) Filter352
12,000 Hour / 6 Year Service355
Hose In-service Lifetime Limit (European Standard ISO 8331 and EN982 (CEN))355
Air-conditioning System356
Check Control Panel356
Check Air Conditioner Hoses356
Check Condenser356
Check Magnetic Clutch356
Bucket357
Bucket Tooth Replacement357
Bucket O-ring Replacement358
Electrical System359
Battery359
Fuses361
Engine Cooling System364
General364
Antifreeze Concentration Tables366
Table of Standards for Allowed Tap Water366
Fuel Transfer Pump (If Equipped)367
Handling of Accumulator370
Track Tension (IF EQUIPPED TYPE 1)371
Track Tension (IF EQUIPPED TYPE 2)373
Venting and Priming Hydraulic System375
Main System Pump375
Hydraulic Cylinders375
Swing Motor376
Travel Motor376
General Venting376
Maintenance in Special Conditions377
Transportation379
Loading and Unloading380
Warning for Counterweight and Front Attachment Removal380
Counterweight380
Lifting Machine386
Specification389
Standard Specification389
Overall Dimensions390
Log Loader390
Road Builder392
Disassembled Parts, Dimension and Weight393
Components393
Ground Pressure395
Digging Force396
Working Range397
Log Loader397
Road Builder398
Forestry Machine RATED Lift Capacity Tables400
Approximate Weight of Workload Materials407
Index409

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