Hyundai R160lc-7a Crawler Excavator Service Repair Workshop Manual – PDF DOWNLOAD

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Hyundai R160lc-7a Crawler Excavator Service Repair Workshop Manual

FILE DETAILS:

LANGUAGE:ENGLISH
PAGES:450+
DOWNLOADABLE:YES
FILE TYPE:PDF

HYUNDAI R160LC-7A CRAWLER EXCAVATOR SERVICE REPAIR WORKSHOP MANUAL – PDF DOWNLOAD:

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DESCRIPTION:

Hyundai R160lc-7a Crawler Excavator Service Repair Workshop Manual

FOREWORD
1. STRUCTURE

This service manual has been prepared as an aid to improve the quality of repairs by giving the
serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in a service workshop.
For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL
This section explains the safety hints and gives the specification of the machine and major components.
SECTION 2 STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
SECTION 3 HYDRAULIC SYSTEM
This section explains the hydraulic circuit, single and combined operation.
SECTION 4 ELECTRICAL SYSTEM
This section explains the electrical circuit, monitoring system and each component. It serves not only to give an understanding electrical system, but also serves as reference material for trouble shooting.
SECTION 5 MECHATRONICS SYSTEM
This section explains the computer aided power optimization system and each component.
SECTION 6 TROUBLESHOOTING
This section explains the troubleshooting charts correlating problems to causes.
SECTION 7 MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
SECTION 8 DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
SECTION 9 COMPONENT MOUNTING TORQUE
This section shows bolt specifications and standard torque values needed when mounting components to the machine.
The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information.

TABLE OF CONTENTS:

Hyundai R160lc-7a Crawler Excavator Service Repair Workshop Manual

SECTION 1 GENERAL
Group 1 Safety Hints 11
Group 2 Specifications 19
SECTION 2 STRUCTURE AND FUNCTION
Group 1 Pump Device 21
Group 2 Main Control Valve220
Group 3 Swing Device 243
Group 4 Travel Device254
Group 5 RCV Lever265
Group 6 RCV Pedal272
SECTION 3 HYDRAULIC SYSTEM
Group 1 Hydraulic Circuit 31
Group 2 Main Circuit 32
Group 3 Pilot Circuit35
Group 4 Single Operation313
Group 5 Combined Operation 323
SECTION 4 ELECTRICAL SYSTEM
Group 1 Component Location 41
Group 2 Electrical Circuit 43
Group 3 Electrical Component Specification 420
Group 4 Connectors 429
SECTION 5 MECHATRONICS SYSTEM
Group 1 Outline51
Group 2 Mode Selection System 53
Group 3 Automatic Deceleration System56
Group 4 Power Boost System 57
Group 5 Travel Speed Control System 58
Group 6 Automatic Warming Up Function 59
Group 7 Engine Overheat Prevention Function 510
Group 8 AntiRestart System511
Group 9 SelfDiagnostic System 512
Group 10 Engine Control System 517
Group 11 EPPR(Electro Proportional Pressure Reducing) Valve519
Group 12 Monitoring System 522
Group 13 Fuel warmer System 533
SECTION 6 TROUBLESHOOTING
Group 1 Before Trobleshooting 61
Group 2 Hydraulic and Mechanical System 64
Group 3 Electrical System 624
Group 4 Mechatronics System 641
SECTION 7 MAINTENANCE STANDARD
Group 1 Operational Performance Test71
Group 2 Major Components 721
Group 3 Track and Work Equipment 729
SECTION 8 DISASSEMBLY AND ASSEMBLY
Group 1 Precaution 81
Group 2 Tightening Torque 84
Group 3 Pump Device 87
Group 4 Main Control Valve 829
Group 5 Swing Device 843
Group 6 Travel Device 866
Group 7 RCV Lever8110
Group 8 Turning Joint8125
Group 9 Boom, Arm and Bucket Cylinder 8130
Group 10 Undercarriage 8147
Group 11 Work Equipment8159
SECTION 9 COMPONENT MOUNTING TORQUE
Group 1 Introduction Guide91
Group 2 Engine System 92
Group 3 Electric System 94
Group 4 Hydraulic System 96
Group 5 Undercarriage 98
Group 6 Structure99
Group 7 Work Equipment913

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]