Isuzu Hitachi ZX-3 Series 4HK1/6HK1 Engine Training Text Manual PDF

Description

Isuzu Hitachi ZX-3 Series 4HK1/6HK1 Engine Training Text Manual TTLA-0705-EN – PDF DOWNLOAD

FILE DETAILS:

Isuzu Hitachi ZX-3 Series 4HK1/6HK1 Engine Training Text Manual TTLA-0705-EN – PDF DOWNLOAD 

Language : English
Pages : 118
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Isuzu Hitachi ZX-3 Series 4HK1/6HK1 Engine Training Text Manual TTLA-0705-EN – PDF DOWNLOAD 

ISUZU INDUSTRIAL DIESEL ENGINE 4HK1X/6HK1X Tier3 0
Table ofcontents 0
Tier-3 Engine major specification and Maintenance point 99
Off-Road Future Emission Regulation 0
Applied Technologies and Emission Level(75～130kW) 100
Regulation and Effect(130kW～） 0
Basic Information of Tier 3 Engine 0
4HK1 Engine Specifications 0
6HK1 Engine Specifications 0
Difference between ZW and ZX-3 6HK1X 101
Engine Layout /Main Parts 0
Characteristics of Main Structure Components6BG1 vs 4HK1 0
High Rigidity(Adoption of rudder frame structure) 102
Comparison of Pistons 0
Compact Structure(Advantageous to Tier4 emission standards) 0
Sensor Locations 0
Sensor Locations 0
Sensor Layout (6HK1) 0
System Schematic (4HK1) 106
System Schematic (6HK1) 0
Comparison with Conventional System 0
Common Rail System Characteristic 0
Fuel Injection Rate Control 107
Fuel Injection Rate Control 0
ECM Diagram (4HK1) 0
ECM Diagram (6HK1) 0
Control System 108
Function of ECM 114
Fuel Injection at Starting 0
Over Heat Control 0
QOS (Quick On Start) System 110
Common Rail System (SCV) 0
Main Component 0
Supply Pump Fuel Flow 0
Common Rail 0
Pressure Limiter 112
Flow damper 0
Flow Damper Operation (at Stop) 113
Flow Damper Operation (at Damping) 0
Flow Damper Operation (at Abnormal Discharge) 0
Injector 0
Injector Outline 0
Injector Circuit 0
Injector Operation– No Signal — 0
Injector Operation– Signal Input — 0
Injector Operation– Injection Start — 0
Injector Operation– Signal Stop — 0
Injector Operation– Injection Stop — 0
CKP(Crank Position) Sensor, CMP(Cam Position) Sensor 0
CKP Sensor Waveform 0
CMP Sensor Waveform 0
G(CMP), CKP(NE) Sensor, Diagram (6 Cylinders) 0
G(CMP), CKP(NE) Sensor, Diagram (4 Cylinders) 114
Common Rail Pressure Sensor 0
Boost Pressure Sensor 0
Engine Coolant Temperature Sensor 0
Fuel Temperature Sensor 0
Intake Air Temperature Sensor 0
Cooled EGR 0
EGR Control 0
Fuel Filter，Fuel Pump 115
How to Replace Parts 0
World Fuel Map for Off-road Machine 0
Tier-3 Engine major specification and Maintenance point 0
List of Special Service Tools (1/3) 116
Trouble Shooting procedure 0
How to use “Trouble Shooting Manual” 0
Translate Hitachi DTC Code to Isuzu Code 0
Detail of Diagnostic Trouble Code 0
Recovery from Failure 0
Recovery from Failure 0
Trouble Shoot Process from Phenomenon 0
Normal Engine Operation Data (Reference) 117
About Tech2　（Ｉｓｕｚｕ S Tool) 0
Trouble Diagnosis Results of Tech2 0
How to Clear DTC 0
Injector QＲ Code Programming 0
What is Injector QR Code 0
Injector ; QR Code 0
Engine Label 0

DESCRIPTION:

Isuzu Hitachi ZX-3 Series 4HK1/6HK1 Engine Training Text Manual TTLA-0705-EN – PDF DOWNLOAD 

Tier-3 Engine major specifications and Maintenance points
1. High pressure fuel injection control by common rail system.
→Prohibit teardown and re-adjustment of injectors.
→Prohibit re-use of injector pipes and high pressure fuel pipes.
→Must follow ISUZU fuel requirement.
→Strictly keep the maintenance schedule.
2. Electronic control module.
→Notice : A battery cable must be disconnected at the time of welding work
for ECM (Engine Control Module) protection.
3. Cooled EGR
→Must follow ISUZU fuel requirement.
→Must follow ISUZU engine oil requirement and maintenance schedule.

S.V 05/01/2025