Jaguar S-Type 2002.5 Workshop Manual – PDF DOWNLOAD

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Jaguar S-Type 2002.5 Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Jaguar S-Type 2002.5 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 3316
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Jaguar S-Type 2002.5 Workshop Manual – PDF DOWNLOAD

TABLE OF CONTENTS 2
1: General Information . 47
100: Service Information . 47
100-00: General Information 47
Description and Operation 47
100-01: Identification Codes . 73
100-02: Jacking and Lifting 84
100-04: Noise, Vibration and Harshness . 87
Diagnosis and Testing 88
General Procedures . 93
2: Chassis . 94
204: Suspension 94
204-00: Suspension System – General Information 94
Description and Operation 96
Diagnosis and Testing 100
General Procedures . 103
204-01: Front Suspension . 112
Description and Operation 113
Diagnosis and Testing 115
Removal and Installation . 116
Disassembly and Assembly . 181
204-02: Rear Suspension 183
Description and Operation 184
Diagnosis and Testing 186
Removal and Installation . 187
Disassembly and Assembly . 211
204-04: Wheels and Tires . 214
Description and Operation 216
Diagnosis and Testing 219
Removal and Installation . 222
204-05: Vehicle Dynamic Suspension . 223
Diagnosis and Testing 224
Removal and Installation . 225
205: Driveline . 230
205-00: Driveline System – General Information . 230
Diagnosis and Testing 232
General Procedures . 236
205-01: Driveshaft . 239
Description and Operation 240
Diagnosis and Testing 241
General Procedures . 242
Removal and Installation . 243
205-02: Rear Drive Axle/Differential . 246
Description and Operation 247
Diagnosis and Testing 248
In-Vehicle Repair 249
Removal and Installation . 252
205-05: Rear Drive Halfshafts 256
Description and Operation 257
Diagnosis and Testing 258
Removal and Installation . 259
206: Brake System 271
206-00: Brake System – General Information . 271
Description and Operation 273
Diagnosis and Testing 275
General Procedures . 282
206-03: Front Disc Brake . 292
Description and Operation 294
Diagnosis and Testing 298
Removal and Installation . 299
206-04: Rear Disc Brake 300
Description and Operation 302
Diagnosis and Testing 305
Removal and Installation . 306
206-05: Parking Brake and Actuation 316
Description and Operation 317
Diagnosis and Testing 319
General Procedures . 416
Removal and Installation . 421
206-06: Hydraulic Brake Actuation 433
Description and Operation 434
Diagnosis and Testing 435
Removal and Installation . 436
206-07: Power Brake Actuation 445
Description and Operation 446
Diagnosis and Testing 447
Removal and Installation . 448
206-09: Anti-Lock Control – Stability Assist . 454
Description and Operation 455
Diagnosis and Testing 459
Removal and Installation . 496
211: Steering System . 512
211-00: Steering System – General Information 512
Description and Operation 513
Diagnosis and Testing 514
General Procedures . 526
211-02: Power Steering . 530
Description and Operation 531
Diagnosis and Testing 532
Removal and Installation . 533
211-03: Steering Linkage . 567
Description and Operation 568
Diagnosis and Testing 569
Removal and Installation . 570
211-04: Steering Column 573
Description and Operation 574
Diagnosis and Testing 575
Removal and Installation . 576
Disassembly and Assembly . 589
211-05: Steering Column Switches . 593
Diagnosis and Testing 595
Removal and Installation . 596
3: Powertrain 600
303: Engine 600
303-00: Engine System – General Information 600
Diagnosis and Testing 600
General Procedures . 608
303-01A: Engine – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27 634
Description and Operation 635
Diagnosis and Testing 637
General Procedures . 638
In-Vehicle Repair 640
Removal 720
Disassembly 729
Disassembly and Assembly of Subassemblies 749
Assembly . 755
Installation . 781
303-01B: Engine – V8 4.2L Petrol/V8 S/C 4.2L Petrol 789
Description and Operation 790
Diagnosis and Testing 797
General Procedures . 798
In-Vehicle Repair 802
Removal and Installation .1003
Removal 1054
Disassembly 1062
Disassembly and Assembly of Subassemblies 1097
Assembly .1100
Installation .1141
303-01C: Engine – 2.7L V6 – TdV6 .1148
Description and Operation 1149
Diagnosis and Testing 1162
In-Vehicle Repair 1165
Removal 1275
Installation .1290
303-03A: Engine Cooling – V8 4.2L Petrol/V8 S/C 4.2L Petrol/2.5L NA V6 – AJV6/3.0L NAV6 – AJ27 .1305
Description and Operation 1306
Diagnosis and Testing 1313
General Procedures .1316
Removal and Installation .1328
303-03B: Supercharger Cooling 1360
Description and Operation 1361
Diagnosis and Testing 1363
General Procedures .1364
Removal and Installation .1367
303-03C: Engine Cooling – 2.7L V6 – TdV6 .1371
Description and Operation 1372
Diagnosis and Testing 1377
General Procedures .1380
Removal and Installation .1383
303-04A: Fuel Charging and Controls – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27 1401
Description and Operation 1402
Diagnosis and Testing 1403
Removal and Installation .1421
303-04B: Fuel Charging and Controls – V8 4.2L Petrol/V8 S/C 4.2L Petrol 1431
Description and Operation 1432
Diagnosis and Testing 1434
Removal and Installation .1444
303-04C: Fuel Charging and Controls – 2.7L V6 – TdV6 .1461
Description and Operation 1462
Diagnosis and Testing 1465
General Procedures .1491
Removal and Installation .1492
303-04D: Fuel Charging and Controls – Turbocharger – 2.7L V6 – TdV6 1532
Description and Operation 1533
Diagnosis and Testing 1535
Removal and Installation .1540
303-05: Accessory Drive 1558
Description and Operation 1559
Diagnosis and Testing 1563
Removal and Installation .1567
303-06: Starting System 1591
Description and Operation 1592
Diagnosis and Testing 1593
Removal and Installation .1596
303-07A: Engine Ignition – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27 .1605
Description and Operation 1606
Diagnosis and Testing 1607
Removal and Installation .1617
303-07B: Engine Ignition – V8 4.2L Petrol/V8 S/C 4.2L Petrol .1619
Description and Operation 1620
Diagnosis and Testing 1621
Removal and Installation .1632
303-07C: Glow Plug System 1634
Description and Operation 1635
Diagnosis and Testing 1636
Removal and Installation .1640
303-08A: Engine Emission Control – V8 4.2L Petrol/V8 S/C 4.2L Petrol/2.5L NA V6 –AJV6/3.0L NA V6 – AJ27 1641
Description and Operation 1642
Diagnosis and Testing 1648
Removal and Installation .1664
303-08B: Engine Emission Control – 2.7L V6 – TdV6 1699
Description and Operation 1700
Diagnosis and Testing 1702
Removal and Installation .1712
303-12A: Intake Air Distribution and Filtering – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27 .1727
Description and Operation 1728
Diagnosis and Testing 1729
Removal and Installation .1734
303-12B: Intake Air Distribution and Filtering – V8 4.2L Petrol/V8 S/C 4.2L Petrol .1738
Description and Operation 1739
Diagnosis and Testing 1742
Removal and Installation .1748
303-12C: Intake Air Distribution and Filtering – 2.7L V6 – TdV6 1779
Description and Operation 1780
Diagnosis and Testing 1781
Removal and Installation .1783
303-13: Evaporative Emissions 1787
Description and Operation 1788
Diagnosis and Testing 1792
Removal and Installation .1804
303-14A: Electronic Engine Controls – 2.5L NA V6 – AJV6/3.0L NA V6 – AJ27 1828
Description and Operation 1829
Diagnosis and Testing 1833
General Procedures .1942
Removal and Installation .1944
303-14B: Electronic Engine Controls – V8 4.2L Petrol/V8 S/C 4.2L Petrol 1964
Description and Operation 1965
Diagnosis and Testing 1969
General Procedures .2039
Removal and Installation .2041
303-14C: Electronic Engine Controls – 2.7L V6 – TdV6 .2063
Description and Operation 2064
Diagnosis and Testing 2067
Removal and Installation .2125
307: Automatic Transmission/Transaxle 2161
307-01: Automatic Transmission/Transaxle .2161
Description and Operation 2162
Diagnosis and Testing 2176
General Procedures .2188
In-Vehicle Repair 2193
Removal 2204
Disassembly and Assembly of Subassemblies 2219
Installation .2221
307-02: Transmission/Transaxle Cooling .2236
Description and Operation 2237
Diagnosis and Testing 2239
Removal and Installation .2240
307-05: Automatic Transmission/Transaxle External Controls .2255
Description and Operation 2256
Diagnosis and Testing 2258
General Procedures .2259
Removal and Installation .2261
308: Manual Transmission/Transaxle, Clutch and Transfer Case .2270
308-00: Manual Transmission/Transaxle and Clutch – General Information .2270
Description and Operation 2271
Diagnosis and Testing 2272
General Procedures .2277
308-01: Clutch .2279
Description and Operation 2280
Diagnosis and Testing 2281
Removal and Installation .2282
308-02: Clutch Controls 2284
Description and Operation 2285
Diagnosis and Testing 2287
Removal and Installation .2288
308-03A: Manual Transmission/Transaxle – Vehicles With: 5-Speed Manual Transmission –GETRAG 221 2293
Description and Operation 2294
Diagnosis and Testing 2295
General Procedures .2296
In-Vehicle Repair 2298
Removal 2306
Installation .2310
308-03B: Manual Transmission/Transaxle – Vehicles With: S6-53 6-Speed ManualTransmission .2314
Description and Operation 2315
Diagnosis and Testing 2316
General Procedures .2317
In-Vehicle Repair 2319
Removal 2337
Installation .2342
308-06: Manual Transmission/Transaxle External Controls 2347
Description and Operation 2348
Diagnosis and Testing 2350
Removal and Installation .2351
309: Exhaust System 2358
309-00: Exhaust System .2358
Description and Operation 2360
Diagnosis and Testing 2364
Removal and Installation .2366
310: Fuel System .2382
310-00: Fuel System – General Information 2382
Description and Operation 2383
Diagnosis and Testing 2390
General Procedures .2395
310-01: Fuel Tank and Lines 2435
Description and Operation 2436
Diagnosis and Testing 2443
Removal and Installation .2469
310-02: Acceleration Control .2534
Description and Operation 2535
Diagnosis and Testing 2536
Removal and Installation .2540
310-03: Speed Control 2545
Description and Operation 2546
Diagnosis and Testing 2553
General Procedures .2569
Removal and Installation .2570
4: Electrical 2576
412: Climate Control System 2576
412-00: Climate Control System – General Information .2576
Description and Operation 2577
Diagnosis and Testing 2579
General Procedures .2580
412-01: Air Distribution and Filtering .2589
Description and Operation 2590
Diagnosis and Testing 2591
Removal and Installation .2592
412-02A: Heating and Ventilation .2604
Description and Operation 2605
Diagnosis and Testing 2607
Removal and Installation .2608
Disassembly and Assembly .2631
412-02B: Auxiliary Heating .2633
Description and Operation 2634
Diagnosis and Testing 2635
Removal and Installation .2640
412-03: Air Conditioning .2644
Description and Operation 2645
Diagnosis and Testing 2650
Removal and Installation .2651
412-04: Control Components .2685
Description and Operation 2686
Diagnosis and Testing 2689
Removal and Installation .2690
413: Instrumentation and Warning Systems .2705
413-00: Instrument Cluster and Panel Illumination 2705
413-01: Instrument Cluster .2706
Diagnosis and Testing 2709
Removal and Installation .2710
413-06: Horn .2716
Description and Operation 2717
Diagnosis and Testing 2718
Removal and Installation .2722
413-08: Information and Message Center .2724
Diagnosis and Testing 2726
Removal and Installation .2727
413-09: Warning Devices 2728
Diagnosis and Testing 2731
General Procedures .2732
413-13: Parking Aid 2733
Diagnosis and Testing 2736
Removal and Installation .2737
414: Battery and Charging System .2742
414-00: Battery and Charging System – General Information 2742
Diagnosis and Testing 2753
General Procedures .2770
414-01: Battery, Mounting and Cables .2772
Description and Operation 2773
Diagnosis and Testing 2774
General Procedures .2775
Removal and Installation .2777
414-02: Generator and Regulator 2780
Description and Operation 2781
Diagnosis and Testing 2782
Removal and Installation .2783
415: Information and Entertainment Systems .2795
415-00: Information and Entertainment System – General Information .2795
Diagnosis and Testing 2795
General Procedures .2796
415-01: Audio Unit .2797
Description and Operation 2798
Diagnosis and Testing 2802
Removal and Installation .2803
415-02: Antenna 2808
Diagnosis and Testing 2809
Removal and Installation .2810
415-03: Speakers .2811
Diagnosis and Testing 2812
Removal and Installation .2813
417: Lighting 2816
417-01: Exterior Lighting 2816
Description and Operation 2817
Diagnosis and Testing 2818
General Procedures .2819
Removal and Installation .2820
417-02: Interior Lighting 2835
Diagnosis and Testing 2836
417-04: Daytime Running Lamps (DRL) 2837
Diagnosis and Testing 2838
418: Electrical Distribution .2839
418-00: Module Communications Network 2839
Diagnosis and Testing 2843
418-01: Module Configuration .2883
418-02: Wiring Harnesses .2884
Description and Operation 38
General Procedures .2895
419: Electronic Feature Group 2896
419-01A: Anti-Theft – Active .2896
Diagnosis and Testing 2898
Removal and Installation .2899
419-01B: Anti-Theft – Passive 2901
Diagnosis and Testing 2902
General Procedures .2903
Removal and Installation .2906
419-05: Telematics .2907
Diagnosis and Testing 2909
Removal and Installation .2910
419-07: Navigation System 2913
Diagnosis and Testing 2914
Removal and Installation .2916
419-08: Cellular Phone .2919
Diagnosis and Testing 2923
Removal and Installation .2924
419-10: Multifunction Electronic Modules .2944
Diagnosis and Testing 2947
Removal and Installation .2948
5: Body and Paint 2957
501: Body and Paint 2957
501-02: Front End Body Panels 2957
Description and Operation 2957
Removal and Installation .2958
501-03: Body Closures 2963
Description and Operation 2964
General Procedures .2965
Removal and Installation .2975
501-05: Interior Trim and Ornamentation 2978
Description and Operation 2979
Removal and Installation .2980
501-08: Exterior Trim and Ornamentation 3000
Removal and Installation .3001
501-09: Rear View Mirrors 3003
Description and Operation 3004
Diagnosis and Testing 3005
Removal and Installation .3006
501-10: Seating 3012
Description and Operation 3013
Diagnosis and Testing 3016
Removal and Installation .3019
501-11: Glass, Frames and Mechanisms .3070
Description and Operation 3071
Diagnosis and Testing 3072
General Procedures .3073
Removal and Installation .3074
501-12: Instrument Panel and Console .3102
Description and Operation 3103
Removal and Installation .3104
501-14: Handles, Locks, Latches and Entry Systems 3124
Diagnosis and Testing 3129
General Procedures .3130
Removal and Installation .3131
501-16: Wipers and Washers .3153
Description and Operation 3154
Diagnosis and Testing 3155
Removal and Installation .3156
501-17: Roof Opening Panel .3170
Description and Operation 3171
Diagnosis and Testing 3173
General Procedures .3176
Removal and Installation .3180
501-19: Bumpers 3200
Description and Operation 3201
Removal and Installation .3202
501-20A: Safety Belt System 3220
Description and Operation 3221
Diagnosis and Testing 3222
Removal and Installation .3224
501-20B: Supplemental Restraint System .3233
Description and Operation 3234
Diagnosis and Testing 3239
General Procedures .3245
Removal and Installation .3247
502: Frame and Mounting 3276
Description and Operation 3277
Removal and Installation .3278

DESCRIPTION:

General Information :

General Service Information Description and Operation:

Repairs and Replacements:

• When service parts are required, it is essential that only genuine Jaguar/Daimler replacements are used.
• Attention is drawn to the following points concerning repairs and the fitting of replacement parts and accessories:
• Safety features embodied in the vehicle may be impaired if other than genuine parts are fitted. In certain territories, legislation prohibits the fitting of parts which are not produced to the vehicle manufacturer’s specification.
• Torque wrench setting figures given in this manual must be strictly adhered to. Locking devices, where specified, must be fitted. If the efficiency of a locking device is impaired during removal it must be renewed.
• Owners purchasing accessories while travelling abroad should make sure that the accessory and its fitted location on the vehicle conform to mandatory requirements existing in their country of origin.
• The vehicle warranty may be invalidated by the fitting of other than genuine Jaguar/Daimler parts. All Jaguar/Daimler replacements have the full backing of the factory warranty.
• Jaguar/Daimler dealers are obliged to supply only genuine service parts.

Vehicle Specifications:

• Purchasers are advised that the specification details set out in this manual apply to a range of vehicles and not to any specific one. For the specification of a particular vehicle, purchasers should consult their dealer.
• The Manufacturer reserves the right to vary the specifications, with or without notice, and at such times and in such manner as the Manufacturer thinks fit. Major as well as minor changes may be involved, in accordance with the Manufacturer’s policy of continuous improvement.
• Whilst every effort is made to make sure the accuracy of the particulars contained in this manual, neither the Manufacturer nor the Dealer, by whom the manual is supplied, shall in any circumstances be held liable for any inaccuracy or the consequences thereof.

Service Repair Operation Numbering:

• A master index of numbered operations has been compiled for universal application to all vehicles manufactured by Jaguar Cars Ltd.
• Each operation is allocated a number from the master index and cross-refers with an identical number in the Repair Operation Times schedule. The number consists of six digits arranged in three pairs.
• Each maintenance procedure in this manual is described in the sequence necessary to complete the operation in the minimum time, as specified in the Repair Operation Times schedul

G.B 26/01/25