Jaguar X250-XF Workshop Manual VIN R00019 to VIN R47514 – PDF DOWNLOAD

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Jaguar X250-XF Workshop Manual VIN R00019 to VIN R47514 – PDF DOWNLOAD

FILE DETAILS:

Jaguar X250-XF Workshop Manual VIN R00019 to VIN R47514 – PDF DOWNLOAD

Language : English
Pages : 3459
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Jaguar X250-XF Workshop Manual VIN R00019 to VIN R47514 – PDF DOWNLOAD

Front Cover 1
Table Of Contents 2
1: General Information 52
100 Service Information 52
100-00 General Information 52
Description and Operation 52
About This Manual 52
Application and Use of Specifications 63
Battery and Battery Charging Health and Safety Precautions 64
Brake System Health and Safety Precautions 65
General Service Information 66
Health and Safety Precautions 73
How To Use This Manual 84
Important Safety Instructions 85
Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions 86
Solvents, Sealants and Adhesives 87
Standard Workshop Practices 88
Symbols Glossary 89
Supplemental Restraint System (SRS) Health and Safety Precautions 108
Road/Roller Testing 110
100-01: Identification Codes 112
Description and Operation 112
Identification Codes 112
100-02: Jacking and Lifting 121
Description and Operation 121
Jacking 121
Lifting 122
100-04: Noise, Vibration and Harshness 125
Description and Operation 125
Noise, Vibration and Harshness (NVH) 125
Diagnosis and Testing 126
Noise, Vibration and Harshness (NVH) 126
General Procedures 132
Exhaust System Neutralizing 132
2: Chassis 133
204: Suspension 133
204-00: Suspension System – General Information 133
Diagnosis and Testing 135
Suspension System 3
General Procedures 140
Camber and Caster Adjustment 140
Four-Wheel Alignment 143
Front Toe Adjustment (576501) 146
Rear Toe Adjustment (576508) 148
204-01: Front Suspension 149
Description and Operation 150
Component Location 150
Overview 151
System Operation and Component Description 152
Diagnosis and Testing 154
Front Suspension 154
Removal and Installation 0
Front Shock Absorber (603004) 155
Front Lower Arm (603553) 161
Rear Lower Arm (603554) 163
Rear Lower Arm Bushing (603556) 169
Shock Absorber Bushing (603016) (603023) 172
Front Stabilizer Bar (601001) – TDV6 27L Diesel 174
Front Stabilizer Bar (601001) – V6 30L Petrol 185
Front Stabilizer Bar (601001) – 42L NA V8 – AJV8/42L SC V8 – AJV8 196
Front Stabilizer Bar Link (601002) 208
Stabilizer Bar Link Bushing (601003) 209
Upper Arm LH (603541) 211
Upper Arm RH (603542) 214
Front Wheel Bearing and Wheel Hub (602503) 217
Wheel Knuckle (602523) 218
204-02: Rear Suspension 221
Description and Operation 222
Component Location 222
Overview 223
System Operation and Component Description 224
Diagnosis and Testing 227
Rear Suspension 227
Removal and Installation 228
Upper Arm (642531) 228
Lower Arm (643543) 230
Shock Absorber and Spring Assembly 234
Shock Absorber Lower Bushing (643039) 239
Rear Stabilizer Bar (643508) 241
Rear Wheel Bearing 250
Disassembly and Assembly 259
Shock Absorber and Spring Assembly 259
204-04: Wheels and Tires 262
Description and Operation 262
Component Location 262
Overview 264
System Operation and Component Description 266
Diagnosis and Testing 271
Wheels and Tires 271
Removal and Installation 288
Tire Low Pressure Sensor 288
Tire Pressure Monitoring System (TPMS) Front Antenna 290
Tire Pressure Monitoring System (TPMS) Rear Antenna 291
Tire Pressure Monitoring System (TPMS) Module 292
Tire Pressure Monitoring System (TPMS) Receiver 294
Wheel and Tire 296
204-05: Vehicle Dynamic Suspension 297
Description and Operation 297
Component Location – V8 42L Petrol/V8 S/C 42L Petrol 297
Overview – V8 42L Petrol/V8 S/C 42L Petrol 298
System Operation and Component Description – V8 42L Petrol/V8 S/C 42L Petrol 299
Diagnosis and Testing 302
Vehicle Dynamic Suspension 302
Removal and Installation 304
Adaptive Damping Module 304
Front Suspension Vertical Accelerometer 306
Rear Suspension Vertical Accelerometer 307
204-06: Ride and Handling Optimization 308
Description and Operation 308
Component Location 308
Overview 309
System Operation and Component Description 310
205: Driveline 313
205-00: Driveline System – General Information 313
Diagnosis and Testing 313
General Procedures 317
Driveline Angle Inspection 317
205-01: Driveshaft 323
Description and Operation 324
Component Location 324
Overview 325
System Operation and Component Description 326
Diagnosis and Testing 330
General Procedures 331
Driveshaft Runout and Balancing 331
Removal and Installation 6
Driveshaft 332
205-02: Rear Drive Axle/Differential 334
Specification – 27L V6 – TdV6/30L NA V6 – AJ27/42L NA V8 – AJV8/42L SC V8 – AJV8 334
Description and Operation 335
Component Location – V8 42L Petrol/V8 S/C 42L Petrol 335
Overview – V8 42L Petrol/V8 S/C 42L Petrol 336
System Operation and Component Description – V8 42L Petrol/V8 S/C 42L Petrol 337
Diagnosis and Testing 340
Removal and Installation 341
Axle Assembly (512513) – 27L V6 – TdV6/30L NA V6 – AJ27/42L NA V8 -AJV8/42L SC V8 – AJV8, Vehicles Without: Differential Drain Plug 341
Axle Housing Bushing (642530) – 27L V6 – TdV6/30L NA V6 – AJ27/42L NA V8 -AJV8/42L SC V8 – AJV8 345
205-05: Rear Drive Halfshafts 347
Description and Operation 348
Component Location 348
Overview 349
System Operation and Component Description 350
Diagnosis and Testing 351
Removal and Installation 352
Rear Halfshaft (471013) 352
Inner Constant Velocity (CV) Joint Boot (471033) 360
Outer Constant Velocity (CV) Joint Boot (471032) 363
206: Brake System 365
206-00: Brake System – General Information 365
Diagnosis and Testing 366
General Procedures 375
Brake Disc Runout Check 375
Brake System Bleeding (702503) 376
206-03: Front Disc Brake 379
Description and Operation 380
Component Location 380
Overview 383
Diagnosis and Testing 384
Removal and Installation 385
Brake Caliper (705502) – Vehicles With: Standard Brakes 385
Brake Caliper (705502) – Vehicles With: High Performance Brakes 389
Brake Disc (701010) – Vehicles With: Standard Brakes 393
Brake Disc (701010) – Vehicles With: High Performance Brakes 394
Brake Disc Shield (701018) – Vehicles With: Standard Brakes 396
Brake Disc Shield (701018) – Vehicles With: High Performance Brakes 397
Brake Pads (704002) – Vehicles With: Standard Brakes 398
Brake Pads (704002) – Vehicles With: High Performance Brakes 401
206-04: Rear Disc Brake 405
Description and Operation 406
Component Location 406
Overview 408
Diagnosis and Testing 409
Removal and Installation 410
Brake Caliper (705503) (705525) 410
Brake Disc (701011) 414
Brake Pads (704003) 416
Brake Disc Shield (701019) 420
206-05: Parking Brake and Actuation 421
Description and Operation 421
Component Location 421
Overview 422
System Operation and Component Description 423
Diagnosis and Testing 428
General Procedures 433
Parking Brake Cable Tension Release 433
Removal and Installation 435
Parking Brake Cable LH – 27L V6 – TdV6/30L NA V6 – AJ27/42L NA V8 – AJV8/42LSC V8 – AJV8 435
Parking Brake Cable RH – 27L V6 – TdV6/30L NA V6 – AJ27/42L NA V8 – AJV8/42LSC V8 – AJV8 436
Parking Brake Module 437
Parking Brake Switch 438
Parking Brake Release Actuator (703545) – 42L NA V8 – AJV8/42L SC V8 – AJV8 439
206-06: Hydraulic Brake Actuation 445
Description and Operation 445
Component Location 445
Overview 446
System Operation and Component Description 447
Diagnosis and Testing 452
Removal and Installation 453
Brake Fluid Reservoir (703016) 453
Brake Master Cylinder (703008) 455
206-07: Power Brake Actuation 458
Description and Operation 459
Component Location 459
Overview 460
Diagnosis and Testing 461
Removal and Installation 462
Brake Booster (705017) 462
Brake Vacuum Pump – 27L V6 – TdV6 464
206-09: Anti-Lock Control – Stability Assist 468
Description and Operation 469
Diagnosis and Testing 482
Removal and Installation 489
Anti-Lock Brake System (ABS) Module (706002) 489
Front Wheel Speed Sensor 490
Rear Wheel Speed Sensor (706004) 493
Steering Wheel Rotation Sensor 495
Yaw Rate Sensor and Accelerometer 496
211: Steering System 497
211-00: Steering System – General Information 497
Diagnosis and Testing 498
General Procedures 507
Power Steering System Bleeding (571502 ) 507
211-02: Power Steering 508
Description and Operation 508
Diagnosis and Testing 521
Removal and Installation 522
Steering Gear (571001) 522
Power Steering Fluid Cooler (571511) – 30L NA V6 – AJ27/42L NA V8 – AJV8/42LSC V8 – AJV8 526
Power Steering Fluid Reservoir (571508) 528
Power Steering Pump – TDV6 27L Diesel 530
Power Steering Pump – V6 30L Petrol 533
Power Steering Pump (572014) – 42L NA V8 – AJV8 535
211-03: Steering Linkage 539
Description and Operation 540
Diagnosis and Testing 543
Removal and Installation 544
Tie Rod End (575502) 544
211-04: Steering Column 546
Description and Operation 547
Diagnosis and Testing 555
Removal and Installation 556
Steering Column 556
Steering Column Flexible Coupling 559
Steering Wheel (576001) 561
211-05: Steering Column Switches 565
Description and Operation 565
Diagnosis and Testing 572
Removal and Installation 573
Hazard Flasher Switch 573
Steering Column Multifunction Switch LH 574
Steering Column Multifunction Switch RH 576
Steering Column Lock Actuator 578
3: Powertrain 579
303: Engine 579
303-00: Engine System – General Information 579
Diagnosis and Testing 579
Engine – 30L NA V6 – AJ27/42L NA V8 – AJV8/42L SC V8 – AJV8 579
Engine – TDV6 27L Diesel 584
General Procedures 587
Bearing Inspection 587
Camshaft Bearing Journal Clearance 588
Camshaft Bearing Journal Diameter 589
Camshaft End Play 590
Camshaft Lobe Lift 591
Camshaft Surface Inspection 592
Connecting Rod Cleaning 593
Connecting Rod Large End Bore 594
Crankshaft End Play 595
Crankshaft Main Bearing Journal Clearance – 30L NA V6 – AJ27 596
Crankshaft Main Bearing Journal Clearance – 42L NA V8 – AJV8/42L SC V8 – AJV8 601
Cylinder Bore Out-of-Round 605
Cylinder Head Distortion 606
Exhaust Manifold Cleaning and Inspection 607
Piston Inspection 608
Piston Pin Diameter 609
Piston Pin to Bore Diameter 610
Piston Ring End Gap 611
Piston Ring-to-Groove Clearance 612
Valve Spring Free Length 613
Valve Stem Diameter 614
303-01A: Engine – TDV6 27L Diesel 615
Description and Operation 616
Diagnosis and Testing 640
General Procedures 641
Engine Oil Draining and Filling 641
Removal and Installation 643
Camshaft Front Seal 643
Camshaft LH 647
Camshaft Rear Seal 664
Crankshaft Front Seal 667
Crankshaft Pulley 672
Crankshaft Rear Seal 675
Crankshaft Vibration Damper 678
Cylinder Head LH 680
Engine Mount LH 687
Engine Mount RH 693
Exhaust Manifold 702
Flexplate 705
Oil Filter Element 709
Oil Pan 711
Oil Pan Extension 719
Oil Pump 732
Timing Belt 737
Timing Cover 744
Valve Cover 754
Valve Cover LH 765
Valve Cover RH 775
Removal 786
Engine (124101) 786
Installation 798
Engine (124101) 798
303-01B: Engine – V6 30L Petrol 810
Description and Operation 811
Diagnosis and Testing 814
General Procedures 815
Engine Oil Draining and Filling 815
Valve Clearance Adjustment (122948) 816
Valve Clearance Check (122947) 818
In-Vehicle Repair 819
Camshafts LH (121319) 819
Crankshaft Front Seal (122114) 821
Crankshaft Pulley (122109) 822
Crankshaft Rear Seal (122120) 830
Cylinder Head (122901) 832
Engine Front Cover (126501) 836
Engine Mount LH (124501) 847
Exhaust Manifold LH (301555) 851
Flexplate (125313) 856
Oil Cooler (126068) 857
Oil Pan (126044) 860
Oil Pump (126026) 868
Timing Drive Components (126513) 870
Valve Cover LH (122943) 879
Valve Cover RH (122944) 881
Removal and Installation 883
Intake Manifold 883
Lower Intake Manifold 889
Removal 893
Engine (124101) 893
Installation 901
Engine (124101) 901
303-01C: Engine – 42L NA V8 – AJV8 908
Description and Operation 909
Diagnosis and Testing 929
General Procedures 930
Engine Oil Draining and Filling 930
Valve Clearance Adjustment (122948) 932
Valve Clearance Check (122947) 935
In-Vehicle Repair 944
Camshafts LH (121319) 936
Camshafts RH (121318) 944
Crankshaft Front Seal (122114) 952
Crankshaft Pulley (122109) 953
Crankshaft Rear Seal (122120) 960
Cylinder Head LH (122902) 962
Engine Front Cover (126501) 970
Engine Mount LH (124501) 979
Engine Mount RH (124503) 983
Exhaust Manifold LH (301555) 987
Flexplate (125313) 995
Exhaust Manifold RH (301556) 996
Intake Manifold (301501)1002
Oil Pan (126044)1011
Oil Pan Extension (126048)1013
Oil Pump (126026)1020
Secondary Timing Chain Tensioner1022
Timing Drive Components (126513)1023
Valve Cover LH (122943)1031
Valve Cover RH (122944)1036
Oil Filter Housing1040
Removal and Installation1044
Crankshaft Main Bearing Carrier1044
Removal1076
Engine (124101)1076
Installation1082
Engine (124101)1082
303-01D: Engine – 42L SC V8 – AJV81087
Description and Operation1088
Diagnosis and Testing1109
General Procedures1110
In-Vehicle Repair1111
Camshafts LH (121319)1111
Crankshaft Front Seal (122114)1120
Crankshaft Pulley (122109)1121
Crankshaft Rear Seal (122120)1125
Cylinder Head LH (122902)1127
Engine Front Cover (126501)1135
Engine Mount LH (124501)1143
Engine Mount RH (124503)1146
Exhaust Manifold LH (301555)1150
Flexplate (125313)1159
Oil Filter Housing1160
Oil Pan (126044)1164
Oil Pump (126026)1166
Timing Drive Components (126513)1168
Twin Oil Coolers1178
Valve Cover LH (122943)1180
Valve Cover RH (122944)1187
Removal and Installation1192
Crankshaft Main Bearing Carrier1192
Removal1225
Engine (124101)1225
Installation1232
Engine (124101)1232
303-03A: Engine Cooling – TDV6 27L Diesel1238
Description and Operation1239
Diagnosis and Testing1247
General Procedures1251
Cooling System Draining, Filling and Bleeding1251
Removal and Installation1253
Coolant Expansion Tank (261501)1253
Cooling Fan Motor and Shroud (262525)1254
Coolant Pump1258
Radiator (264001)1260
Thermostat (264507)1264
303-03B: Engine Cooling – V6 30L Petrol1268
Description and Operation1269
Diagnosis and Testing1278
General Procedures1282
Cooling System Draining, Filling and Bleeding1282
Removal and Installation1285
Coolant Expansion Tank (261501)1285
Cooling Fan Shroud1287
Cooling Module (264016)1292
Thermostat (264507)1298
Radiator (264001)1299
Water Pump (265001)1304
303-03C: Engine Cooling – 42L NA V8 – AJV8/42L SC V8 – AJV81308
Description and Operation1309
Diagnosis and Testing1323
General Procedures1328
Cooling System Draining, Filling and Bleeding1328
Removal and Installation1331
Coolant Expansion Tank (261501)1331
Cooling Fan Motor and Shroud – 42L SC V8 – AJV81333
Cooling Fan Motor and Shroud (262525) – 42L NA V8 – AJV81338
Coolant Manifold – 42L SC V8 – AJV81344
Cooling Module (264016) – 42L SC V8 – AJV81346
Cooling Module (264016) – 42L NA V8 – AJV81353
Coolant Pump – 42L SC V8 – AJV81360
Coolant Pump – 42L NA V8 – AJV81363
Radiator (264001) – 42L SC V8 – AJV81365
Radiator (264001) – 42L NA V8 – AJV81368
Thermostat (264507) – 42L SC V8 – AJV81372
Thermostat (264507) – 42L NA V8 – AJV81375
Thermostat Housing – 42L SC V8 – AJV81378
Thermostat Housing – 42L NA V8 – AJV81380
303-03D: Supercharger Cooling – 42L SC V8 – AJV81383
Description and Operation1384
Diagnosis and Testing1389
Removal and Installation1390
Radiator1390
303-04A: Fuel Charging and Controls – TDV6 27L Diesel1394
Description and Operation1395
Diagnosis and Testing1409
General Procedures1419
Fuel Injection Component Cleaning1419
Removal and Installation1420
Fuel Injector (181001)1420
Fuel Injection Pump1427
Intake Air Shutoff Throttle1438
Swirl Plate Actuator Diaphragm1442
303-04B: Fuel Charging and Controls – Turbocharger – TDV6 27L Diesel1450
Description and Operation1451
Diagnosis and Testing1454
Removal and Installation1459
Turbocharger LH1459
Turbocharger RH1467
303-04C: Fuel Charging and Controls – V6 30L Petrol1481
Description and Operation1482
Diagnosis and Testing1488
Removal and Installation1491
Fuel Charging Wiring Harness (867022)1491
Fuel Injection Supply Manifold (196013)1492
Fuel Injectors (181002)1493
Fuel Pressure Regulator (194511)1494
Throttle Body (197004)1495
303-04D: Fuel Charging and Controls – 42L NA V8 – AJV81497
Description and Operation1498
Diagnosis and Testing1505
Removal and Installation1508
Fuel Injectors (181002)1508
Fuel Injection Supply Manifold (196013)1510
Fuel Pressure Regulator (194511)1517
Throttle Body (197004)1519
303-04E: Fuel Charging and Controls – 42L SC V8 – AJV81521
Description and Operation1521
Diagnosis and Testing1528
Removal and Installation1529
Fuel Injectors1529
Fuel Rail1532
Throttle Body1536
303-05A: Accessory Drive – TDV6 27L Diesel1539
Description and Operation1540
Diagnosis and Testing1542
Removal and Installation1544
Accessory Drive Belt (121040)1544
Accessory Drive Belt Idler Pulley (121043)1545
Accessory Drive Belt Tensioner (121041)1546
Fuel Injection Pump Belt1547
Fuel Injection Pump Pulley1550
303-05B: Accessory Drive – V6 30L Petrol1552
Description and Operation1553
Diagnosis and Testing1555
Removal and Installation1557
Accessory Drive Belt (121040)1557
Accessory Drive Belt Idler Pulley (121043)1558
Accessory Drive Belt Tensioner (121041)1559
303-05C: Accessory Drive – 42L NA V8 – AJV81560
Description and Operation1561
Diagnosis and Testing1563
Removal and Installation1565
Accessory Drive Belt (121040)1565
Accessory Drive Belt Tensioner (121041)1567
Accessory Drive Belt Idler Pulley (121043)1569
303-05D: Accessory Drive – 42L SC V8 – AJV81570
Description and Operation1571
Diagnosis and Testing1573
Removal and Installation1574
Accessory Drive Belt (121040)1574
Accessory Drive Belt Tensioner (121041)1575
Accessory Drive Belt Idler Pulley (121043)1576
Supercharger Belt (185008)1577
Supercharger Belt Tensioner (185024)1579
Supercharger Belt Idler Pulley (185009)1581
303-06A: Starting System – TDV6 27L Diesel1583
Description and Operation1584
Diagnosis and Testing1586
Removal and Installation1591
Starter Motor (866001)1591
303-06B: Starting System – V6 30L Petrol1595
Description and Operation1596
Diagnosis and Testing1598
Removal and Installation1602
Starter Motor (866001)1602
303-06C: Starting System – 42L NA V8 – AJV8/42L SC V8 – AJV81605
Description and Operation1606
Diagnosis and Testing1608
Removal and Installation1613
Starter Motor (866001)1613
303-07A: Engine Ignition – V6 30L Petrol1616
Description and Operation1617
Diagnosis and Testing1621
Removal and Installation1624
Ignition Coil-On-Plug LH (182044)1624
Ignition Coil-On-Plug RH (182043)1625
303-07B: Engine Ignition – 42L NA V8 – AJV8/42L SC V8 – AJV81626
Description and Operation1627
Diagnosis and Testing1631
Removal and Installation1634
Ignition Coil-On-Plug (182040) – 42L NA V8 – AJV81634
Ignition Coil-On-Plug (182040) – 42L SC V8 – AJV81635
303-07C: Glow Plug System1637
Description and Operation1638
Diagnosis and Testing1642
303-08A: Engine Emission Control – TDV6 27L Diesel1643
Description and Operation1644
Diagnosis and Testing1648
Removal and Installation1652
Crankcase Vent Oil Separator1652
Exhaust Gas Recirculation (EGR) Valve Outlet Tube (174511)1654
Exhaust Gas Recirculation (EGR) Valve LH1656
Exhaust Gas Recirculation (EGR) Valve RH1662
303-08B: Engine Emission Control – V6 30L Petrol1667
Description and Operation1668
Diagnosis and Testing1673
Removal and Installation1675
Secondary Air Injection (AIR) Control Valve1675
Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube LH1677
Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube RH1678
Secondary Air Injection (AIR) Pump1681
303-08C: Engine Emission Control – 42L NA V8 – AJV8/42L SC V8 – AJV81684
Description and Operation1685
Diagnosis and Testing1692
Removal and Installation1695
Exhaust Gas Recirculation (EGR) Valve (174501) – 42L NA V8 – AJV81695
Exhaust Gas Recirculation (EGR) Valve – 42L SC V8 – AJV81698
Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube (174511) – 42LNA V8 – AJV81702
Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube – 42L SC V8 – AJV81703
Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube1704
Secondary Air Injection (AIR) Control Valve – 42L NA V8 – AJV81709
Secondary Air Injection (AIR) Control Valve – 42L SC V8 – AJV81711
Secondary Air Injection (AIR) Pump1713
Secondary Air Injection Manifold Absolute Pressure Sensor1716
303-12A: Intake Air Distribution and Filtering – TDV6 27L Diesel1717
Description and Operation1718
Diagnosis and Testing1721
Removal and Installation1724
Air Cleaner (191005)1724
Air Cleaner Element (191008)1727
Charge Air Cooler1728
303-12B: Intake Air Distribution and Filtering – V6 30L Petrol1732
Description and Operation1733
Diagnosis and Testing1736
Removal and Installation1739
Air Cleaner1739
Air Cleaner Outlet Pipe1741
Air Cleaner Element1742
303-12C: Intake Air Distribution and Filtering – 42L NA V81744
Description and Operation1745
Diagnosis and Testing1748
Removal and Installation1751
Air Cleaner1751
Air Cleaner Outlet Pipe1754
Air Cleaner Element1755
303-12D: Intake Air Distribution and Filtering – 42L SC V81757
Description and Operation1758
Diagnosis and Testing1761
Removal and Installation1762
Air Cleaner LH1762
Air Cleaner RH1765
Air Cleaner Element1768
Air Cleaner Outlet Pipe1770
Charge Air Cooler1771
Supercharger1773
Supercharger Outlet Pipe1779
303-13A: Evaporative Emissions – V6 30L Petrol1782
Description and Operation1783
Diagnosis and Testing1786
Removal and Installation1793
Evaporative Emission Canister (171513)1793
Evaporative Emission Canister Purge Valve (171530)1799
Evaporative Emission Canister Vent Solenoid (171545)1801
303-13B: Evaporative Emissions – 42L NA V8 – AJV8/42L SC V8 – AJV8 1803
Description and Operation1804
Diagnosis and Testing1809
Removal and Installation1811
Evaporative Emission Canister (171513)1811
Evaporative Emission Canister Purge Valve (171530) – 42L NA V8 – AJV81813
Evaporative Emission Canister Purge Valve – 42L SC V8 – AJV81815
303-14A: Electronic Engine Controls – TDV6 27L Diesel1817
Description and Operation1818
Diagnosis and Testing1835
Removal and Installation1838
Camshaft Position (CMP) Sensor (183063)1838
Crankshaft Position (CKP) Sensor (183012)1840
Crankshaft Position (CKP) Sensor Ring1843
Engine Control Module (ECM) (183001)1847
Engine Coolant Temperature (ECT) Sensor (183010)1852
Engine Oil Pressure (EOP) Sensor1853
Fuel Rail Pressure (FRP) Sensor (183098)1854
Fuel Temperature Sensor (183099)1861
Knock Sensor (KS) LH (183092)1864
Knock Sensor (KS) RH (183093)1866
Intake Air Temperature (IAT) Sensor1868
Manifold Absolute Pressure (MAP) Sensor (183086)1869
Mass Air Flow (MAF) Sensor (183015)1870
Oil Temperature Sensor (183101)1871
303-14B: Electronic Engine Controls – V6 30L Petrol1873
Description and Operation1874
Diagnosis and Testing1892
Removal and Installation1895
Camshaft Position (CMP) Sensor LH (183112)1895
Camshaft Position (CMP) Sensor RH (183111)1896
Catalyst Monitor Sensor (183066)1897
Crankshaft Position (CKP) Sensor (183012)1898
Engine Control Module (ECM) (183001)1899
Engine Coolant Temperature (ECT) Sensor1903
Fuel Temperature Sensor1904
Heated Oxygen Sensor (HO2S)1905
Intake Manifold Tuning (IMT) Valve LH (197030)1907
Knock Sensor (KS) LH (183092)1908
Knock Sensor (KS) RH (183093)1909
Manifold Absolute Pressure (MAP) Sensor (183086)1910
Mass Air Flow (MAF) Sensor (183015)1911
Oil Temperature Sensor (183101)1912
Variable Camshaft Timing (VCT) Oil Control Solenoid (183090)1913
303-14C: Electronic Engine Controls1914
Description and Operation1915
Diagnosis and Testing1934
General Procedures1962
Powertrain Control Module (PCM) Long Drive Cycle Self-Test1962
Powertrain Control Module (PCM) Short Drive Cycle Self-Test1963
Removal and Installation1964
Camshaft Position (CMP) Sensor LH (183112)1964
Camshaft Position (CMP) Sensor RH (183111)1966
Catalyst Monitor Sensor (183066)1967
Crankshaft Position (CKP) Sensor (183012) – 42L NA V8 – AJV81968
Engine Control Module (ECM) (183001)1969
Engine Coolant Temperature (ECT) Sensor (183010)1974
Fuel Temperature Sensor (183099)1975
Heated Oxygen Sensor (HO2S)1976
Intake Air Temperature (IAT) Sensor (183052)1977
Knock Sensor (KS) (183069)1978
Manifold Absolute Pressure (MAP) Sensor (183086)1979
Mass Air Flow (MAF) Sensor (183015)1980
Oil Temperature Sensor (183101)1981
Variable Camshaft Timing (VCT) Oil Control Solenoid (183090)1982
307: Automatic Transmission/Transaxle1983
307-01: Automatic Transmission/Transaxle1983
Description and Operation1984
Component Location – Vehicles With: ZF 6HP26 29
Overview – Vehicles With: ZF 6HP26 29
System Operation and Component Description – Vehicles With: ZF 6HP26 29
Component Location – Vehicles With: ZF 6HP26 29
Overview – Vehicles With: ZF 6HP26 29
System Operation and Component Description – Vehicles With: ZF 6HP26 29
Diagnosis and Testing1984
General Procedures2028
Transmission Fluid Drain and Refill (442402)2028
Transmission Fluid Level Check2031
In-Vehicle Repair2034
Extension Housing Seal (442018)2034
Transmission Fluid Pan, Gasket and Filter (442407)2040
Transmission Control Module (TCM) and Main Control Valve Body2042
Removal2047
Transmission (442001) – TDV6 27L Diesel2047
Transmission (442001) – V6 30L Petrol2053
Transmission (442001) – V8 42L Petrol/V8 S/C 42L Petrol2056
Installation2069
Transmission (442001) – TDV6 27L Diesel2060
Transmission (442001) – V6 30L Petrol2066
Transmission (442001) – V8 42L Petrol/V8 S/C 42L Petrol2069
307-02: Transmission/Transaxle Cooling2073
Description and Operation2073
Component Location – Vehicles With: ZF 6HP262073
Overview – Vehicles With: ZF 6HP262075
System Operation and Component Description – Vehicles With: ZF 6HP262076
Diagnosis and Testing2077
Removal and Installation2078
Transmission Fluid Cooler (442410) – TDV6 27L Diesel2078
Transmission Fluid Cooler Tubes (442419) – TDV6 27L Diesel2082
307-05: Automatic Transmission/Transaxle External Controls2092
Description and Operation2093
Component Location – Vehicles With: ZF 6HP262093
Overview – Vehicles With: ZF 6HP262094
System Operation and Component Description – Vehicles With: ZF 6HP262095
Diagnosis and Testing2099
Removal and Installation2105
Transmission Control Switch (TCS)2105
Transmission Control Switch (TCS) Knob2107
Emergency Park Position Release Lever2108
Upshift Paddle Switch2111
Downshift Paddle Switch2112
309: Exhaust System2113
309-00A: Exhaust System – TDV6 27L Diesel2113
Description and Operation2114
Diagnosis and Testing2121
Removal and Installation2124
Catalytic Converter (175005)2124
Exhaust System2128
Diesel Particulate Filter (DPF)2132
Diesel Particulate Filter (DPF) Differential Pressure Sensor2135
Front Muffler (301018)2136
Rear Muffler2138
309-00B: Exhaust System – V6 30L Petrol2139
Description and Operation2140
Diagnosis and Testing2143
Removal and Installation2146
Catalytic Converter (175005)2146
Exhaust System2149
Front Muffler (301018)2152
Rear Muffler2154
309-00C: Exhaust System – 42L NA V8 – AJV8/42L SC V8 – AJV82155
Description and Operation2156
Diagnosis and Testing2160
Removal and Installation2164
Catalytic Converter (175005)2164
Exhaust System2167
Front Muffler (301018)2170
Rear Muffler2172
310: Fuel System – General Information2173
310-00: Fuel System – General Information2173
General Procedures 31
Fuel System Pressure Check – 30L NA V6 – AJ27/42L NA V8 – AJV8/42L SC V8 –AJV82174
Fuel System Pressure Release (195002) – 30L NA V6 – AJ27/42L NA V8 –AJV8/42L SC V8 – AJV82177
Fuel Tank Draining2178
Low-Pressure Fuel System Bleeding – TDV6 27L Diesel2186
Spring Lock Couplings2187
Quick Release Coupling2191
Quick Release Coupling – Push Connect2192
310-01A: Fuel Tank and Lines – TDV6 27L Diesel2194
Description and Operation2195
Diagnosis and Testing2205
Removal and Installation2209
Fuel Cooler2209
Fuel Filter2210
Fuel Tank2213
Fuel Pump Module (194508)2215
Fuel Transfer Unit2217
310-01B: Fuel Tank and Lines – V6 30L Petrol2219
Description and Operation2220
Diagnosis and Testing2227
Removal and Installation2231
Fuel Filter2231
Fuel Level Sender LH2233
Fuel Level Sender RH2234
Fuel Pump Module (194508)2236
Fuel Tank2242
Fuel Tank Filler Pipe (195533)2244
Fuel Transfer Unit2246
310-01C: Fuel Tank and Lines – 42L NA V8 – AJV8/42L SC V8 – AJV82253
Description and Operation2254
Diagnosis and Testing2263
Removal and Installation2268
Fuel Filter2268
Fuel Level Sender LH2270
Fuel Level Sender RH2271
Fuel Pump Module (194508)2273
Fuel Tank2280
Fuel Tank Filler Pipe (195533)2282
Fuel Transfer Unit2284
310-02: Acceleration Control2292
Diagnosis and Testing2293
Removal and Installation2295
Accelerator Pedal2295
310-03A: Speed Control – TDV6 27L Diesel2296
Description and Operation2297
Diagnosis and Testing2304
General Procedures2308
Removal and Installation2310
Speed Control Deactivator Switch2310
Speed Control Module2312
Speed Control Sensor2313
Speed Control Switch2314
310-03B: Speed Control – V6 30L Petrol2316
Description and Operation2317
Diagnosis and Testing2321
General Procedures2322
Removal and Installation2324
Speed Control Deactivator Switch2324
Speed Control Module2326
Speed Control Sensor2327
Speed Control Switch2328
310-03C: Speed Control – 42L NA V8 – AJV8/42L SC V8 – AJV82329
Description and Operation2330
Diagnosis and Testing2338
General Procedures2343
Removal and Installation2346
Speed Control Deactivator Switch2346
Speed Control Module2348
Speed Control Sensor2349
Speed Control Switch2351
4: Electrical2352
412: Climate Control System2352
412-00: Climate Control System – General Information2352
Diagnosis and Testing2353
General Procedures2357
Air Conditioning (A/C) System Recovery, Evacuation and Charging (823030)2357
Air Conditioning (A/C) System Flushing2359
Contaminated Refrigerant Handling2360
Electronic Leak Detection2361
Fluorescent Dye Leak Detection2362
Inspection and Assembly Requirements2363
Manifold Gauge Set Connection2364
Refrigerant Oil Adding2365
Refrigerant System Tests2366
412-01: Climate Control2367
Description and Operation2368
Air Distribution and Filtering2368
Component Location2374
Overview2370
System Operation and Component Description2371
Heating and Ventilation2374
Component Location2374
Overview2375
System Operation and Component Description2376
Air Conditioning2378
Component Location2378
Overview2379
System Operation and Component Description2380
Control Components2386
Component Location2386
Overview2388
System Operation and Component Description2390
Removal and Installation2398
Ambient Air Temperature Sensor2398
Blower Motor2400
Blower Motor Control Module2401
Center Registers2402
Climate Control Assembly2404
Climate Control Module2407
Defrost Vent/Register Blend Door Actuator2408
Driver Side Register2409
Evaporator2412
Floor Console Register2415
Footwell Vent/Duct Blend Door Actuator2417
Heater Core2418
Heater Core and Evaporator Core Housing2420
Instrument Panel Register Trim Panel2422
In-Vehicle Temperature Sensor2425
Passenger Side Register2426
Pollen Filter2429
Recirculation Blend Door Actuator2431
Sunload Sensor2432
Thermostatic Expansion Valve2434
412-03: Air Conditioning2436
Diagnosis and Testing2437
Removal and Installation2438
Air Conditioning (A/C) Compressor (821020) – 42L NA V8 – AJV8/42L SC V8 – AJV82438
Condenser Core – 42L NA V8 – AJV82440
Condenser Core – 42L SC V8 – AJV82443
Pressure Cutoff Switch (821032)2445
413: Instrumentation and Warning Systems2446
413-01: Instrument Cluster2446
Description and Operation2447
Diagnosis and Testing2456
Removal and Installation2466
413-06: Horn2469
Removal and Installation2470
Horn2470
Horn Switch2472
413-08: Information and Message Center2473
Description and Operation2473
Diagnosis and Testing2479
413-09: Warning Devices2480
Diagnosis and Testing2480
Warning Devices2480
413-13: Parking Aid2484
Description and Operation2484
Diagnosis and Testing2493
Removal and Installation2497
Front Inner Parking Aid Sensor2497
Front Outer Parking Aid Sensor2498
Parking Aid Camera2499
Parking Aid Module2500
Rear Parking Aid Sensor2501
414: Battery and Charging System2502
414-00: Charging System – General Information2502
414-01: Battery, Mounting and Cables2503
Description and Operation2503
Diagnosis and Testing2508
General Procedures2511
Removal and Installation2513
414-02C: Generator and Regulator2516
Description and Operation2516
Diagnosis and Testing2520
Removal and Installation2521
Generator (861002) – 42L NA V8 – AJV82521
Generator (861002) – 42L SC V8 – AJV82527
415: Information and Entertainment Systems2532
415-00: Information and Entertainment System – General Information2532
Diagnosis and Testing2532
Information and Entertainment System2532
Cellular Phone2546
Navigation System2550
415-01: Information and Entertainment System Specification2553
Description and Operation2554
Audio System2554
Component Location2554
Overview2555
System Operation and Component Description2556
Speakers2568
Component Location2568
Overview2569
System Operation and Component Description2570
Cellular Phone2574
Component Location2574
Overview2575
System Operation and Component Description2576
Navigation System2580
Component Location2580
Overview2581
System Operation and Component Description2582
Video System2590
Component Location2590
Overview2591
System Operation and Component Description2592
Diagnosis and Testing2597
Removal and Installation2598
Audio Unit2598
Audio Unit Antenna Amplifier2599
Audio and Climate Control Assembly2600
Front Door Speaker2601
Information and Entertainment Display2602
Information and Entertainment Module2604
Instrument Panel Speaker2605
Rear Door Speaker2606
Steering Wheel Audio Controls2607
Subwoofer Amplifier2609
Subwoofer Speaker2611
417: Lighting2612
417-01: Exterior Lighting 2612
Description and Operation2613
Diagnosis and Testing2630
Removal and Installation2634
Approach Lamp2634
Headlamp Assembly2635
Headlamp Leveling Front Sensor2639
Headlamp Leveling Rear Sensor2641
High Mounted Stoplamp2643
Rear Fog Lamp2644
Rear Lamp Assembly2645
Side Turn Signal Lamp2647
417-02: Interior Lighting2648
Description and Operation2648
Diagnosis and Testing2656
417-04: Daytime Running Lamps2658
418: Electrical Distribution2660
418-00: Module Communications Network2660
Description and Operation2660
Diagnosis and Testing2667
Removal and Installation2681
Central Junction Box (CJB)2681
418-02: Wiring Harnesses2683
Description and Operation2683
General Procedures2695
Removal and Installation2696
Engine Wiring Harness – TDV6 27L Diesel2696
Luggage Compartment Lid Wiring Harness2715
419: Electronic Feature Group2716
419-01A: Anti-Theft – Active2716
Description and Operation2716
Diagnosis and Testing2722
Removal and Installation2731
Anti-Theft Alarm Horn (865203)2731
419-01B: Anti-Theft – Passive2718
Description and Operation2718
Diagnosis and Testing2722
419-07: Navigation System2735
Removal and Installation2735
Navigation System Antenna (866206)2735
Navigation System Module (866205)2737
419-08: Cellular Phone2738
Removal and Installation2738
Bluetooth Module2738
419-10: Multifunction Electronic Modules2740
Description and Operation2741
Diagnosis and Testing2750
Driver Door Module (DDM)2750
Remote Keyless Entry (RKE) Module2755
Passenger Door Module (PDM)2758
Removal and Installation2763
Driver Door Module (DDM)2763
Driver Seat Module (DSM)2764
Passenger Door Module (PDM)2765
Rear Door Module (RDM)2766
5: Body and Paint2767
501-02: Front End Body Panels2767
Removal and Installation 42
Air Deflector2768
Cowl Vent Screen (761001)2769
Engine Rear Undershield2771
Fender Splash Shield2772
Radiator Splash Shield2773
Secondary Bulkhead Center Panel2774
Secondary Bulkhead Panel LH – 27L V6 – TdV6/30L NA V6 – AJ27/42L NA V8 –AJV8/42L SC V8 – AJV82775
Secondary Bulkhead Panel RH – 27L V6 – TdV6/30L NA V6 – AJ27/42L NA V8 –AJV8/42L SC V8 – AJV82778
501-03: Body Closures2781
Removal and Installation2781
Front Door2781
Fuel Filler Door2784
Fuel Filler Door Assembly2785
Luggage Compartment Lid (761901)2787
Rear Door2790
501-05: Interior Trim and Ornamentation2793
Removal and Installation2794
A-Pillar Trim Panel2794
B-Pillar Lower Trim Panel2796
B-Pillar Upper Trim Panel2797
C-Pillar Lower Trim Panel2802
C-Pillar Trim Panel2806
Cowl Side Trim Panel2808
Engine Cover (761135) – 42L NA V8 – AJV82810
Engine Cover (761135) – TDV6 27L Diesel2811
Engine Cover – 42L SC V8 – AJV82812
Front Door Trim Panel (763401)2813
Front Scuff Plate Trim Panel2817
Instrument Panel Speaker Grille2818
Headliner2820
Loadspace Scuff Plate Trim Panel2826
Loadspace Trim Panel2827
Loadspace Trim Panel LH2828
Loadspace Trim Panel RH2829
Luggage Compartment Lid Trim Panel2830
Parcel Shelf2831
Rear Door Trim Panel2839
Rear Scuff Plate Trim Panel2845
Sun Visor (761048)2846
501-08: Exterior Trim and Ornamentation2848
Removal and Installation2849
Radiator Grille2849
Luggage Compartment Lid Moulding2850
501-09: Rear View Mirrors2852
Description and Operation2852
Diagnosis and Testing2857
Rear View Mirrors2857
Removal and Installation2859
Exterior Mirror2859
Exterior Mirror Cover2861
Exterior Mirror Glass2862
Exterior Mirror Motor2863
Interior Rear View Mirror 2865
501-10: Seating2867
Description and Operation2868
Diagnosis and Testing2878
Removal and Installation2892
Front Seat (767001)2892
Front Seat Backrest (767006)2896
Front Seat Backrest Cover (767015)2898
Front Seat Cushion Cover2901
Front Seat Recliner Motor 45
Front Seat Track Motor2906
Memory Seat Position Switch2908
Seat Base2909
Rear Seat Backrest Cover (767048) (789012)2912
Rear Seat Cushion (767037)2916
Front Seat Height Adjustment Motor2917
Front Seat Control Switch2921
Rear Seat Bolster2925
501-11: Glass, Frames and Mechanisms2927
Description and Operation2928
Diagnosis and Testing2933
General Procedures2935
Door Window Motor Initialization2935
Removal and Installation2936
Door Window Regulator Motor (862504)2936
Driver Door Window Control Switch (862503) (862508)2940
Front Door Window Glass2941
Front Door Window Regulator and Motor (763145)2943
Passenger Door Window Control Switch 45
Rear Door Fixed Window Glass2946
Rear Door Window Glass2951
Rear Door Window Regulator and Motor2952
Rear Window Glass2953
Windshield Glass2957
501-12: Instrument Panel and Console2960
Description and Operation2961
Removal and Installation2964
Floor Console2964
Floor Console Cup Holder2968
Floor Console Double Cup Holder2969
Floor Console Side Trim Panel2971
Glove Compartment2975
Instrument Panel Console2978
Instrument Panel Lower Trim Panel2984
Overhead Console2989
501-14: Handles, Locks, Latches and Entry Systems2993
Description and Operation2994
Diagnosis and Testing3002
Removal and Installation3005
Exterior Front Door Handle3005
Exterior Luggage Compartment Lid Release Switch3007
Exterior Rear Door Handle3009
Front Door Latch3011
Front Door Lock Cylinder3016
Interior Front Door Handle3018
Luggage Compartment Lid Latch Actuator3019
Luggage Compartment Lid Lock Cylinder3020
Rear Door Latch3022
501-16: Wipers and Washers3026
Description and Operation3027
Diagnosis and Testing3036
Removal and Installation3038
Headlamp Washer Jet3038
Headlamp Washer Pump3039
Rain Sensor3042
Windshield Washer Reservoir3043
Windshield Wiper Motor3046
Windshield Washer Pump3048
501-17: Roof Opening Panel3049
Description and Operation3050
Diagnosis and Testing3054
General Procedures3055
Roof Opening Panel Alignment3055
Motor Synchronization (768248)3056
Removal and Installation3057
Roof Opening Panel Front Drain Hose3057
Roof Opening Panel Frame3059
Roof Opening Panel Glass3062
Roof Opening Panel Motor3064
Roof Opening Panel Rear Drain Hose3065
Roof Opening Panel Weatherstrip3067
501-19: Bumpers3068
Removal and Installation3069
Front Bumper Cover3069
Front Bumper Cover Insert3072
Rear Bumper Cover3073
Rear Bumper3075
501-20A: Safety Belt System3076
Description and Operation3077
Diagnosis and Testing3080
Removal and Installation3084
Front Safety Belt Buckle3084
Front Safety Belt Retractor3085
Rear Center Safety Belt Retractor3087
Rear Safety Belt Buckle3088
Rear Safety Belt Retractor3089
Safety Belt Shoulder Height Adjuster3090
501-20B: Supplemental Restraint System3091
Description and Operation3092
Diagnosis and Testing3107
General Procedures3117
Air Bag Disposal3117
Removal and Installation3120
B-Pillar Side Impact Sensor3120
Clockspring3121
C-Pillar Side Impact Sensor3126
Crash Sensor3127
Driver Air Bag Module3128
Front Door Side Impact Sensor3130
Occupant Classification Sensor3132
Passenger Air Bag Module3147
Restraints Control Module (RCM)3158
Seat Position Sensor 49
Side Air Bag Module (767347) 49
Side Air Curtain Module 49
501-20C: Pedestrian Protection System3160
Description and Operation3160
Diagnosis and Testing3169
Removal and Installation3173
Pedestrian Impact Sensor3173
Pedestrian Protection Hood Actuator LH3174
Pedestrian Protection Hood Actuator RH3175
Pedestrian Protection Module3176
501-25A: Body Repairs – General Information3177
501-25B: Body Repairs – Corrosion Protection3197
501-25C: Body Repairs – Water Leaks3210
501-26: Body Repairs – Vehicle Specific Information and Tolerance Checks3215
Body and Frame3215
501-27: Front End Sheet Metal Repairs3229
Description and Operation3229
Removal and Installation3232
Fender Apron Closing Panel Front Section3232
Fender Apron Panel3235
Fender Apron Panel Closing Panel3241
Fender Apron Panel Front Extension3244
Fender Apron Panel Front Section3247
Front Bumper Mounting3250
Front Fender3252
Front Fender Support Bracket3255
Front Side Member3257
Front Side Member and Suspension Top Mount Assembly3266
Front Side Member Closing Panel3276
Front Side Member Closing Panel Section3277
Front Side Member Section3278
Front Wheelhouse Section3285
Hood Latch Panel3289
Hood Latch Panel Mounting Bracket3292
501-28: Roof Sheet Metal Repairs3295
Description and Operation3295
Roof3295
Removal and Installation3296
Roof Panel – Vehicles With: Sliding Roof Opening Panel3296
Roof Panel – Vehicles Without: Sliding Roof Opening Panel3301
501-29: Side Panel Sheet Metal Repairs3306
Description and Operation3306
Side Panel Sheet Metal3306
Removal and Installation3309
A-Pillar Outer Panel3309
A-Pillar Reinforcement3319
B-Pillar Inner Panel3330
B-Pillar Reinforcement3335
Front Door Skin Panel3340
Rear Door Skin Panel3345
Rocker Panel3349
Rocker Panel and B-Pillar Outer Panel3357
Rocker Panel Front Section3368
Rocker Panel Inner Reinforcement3376
Rocker Panel Rear Section3383
501-30: Rear End Sheet Metal Repairs3391
Removal and Installation3391
Back Panel3391
Quarter Panel3395
Quarter Panel Lower Extension3405
Rear Bumper Mounting3409
502: Frame and Mounting3412
502-00: Uni-Body, Subframe and Mounting System3412
Removal and Installation3412
Front Subframe (761005) – TDV6 27L Diesel3412
Front Subframe (761005) – V6 30L Petrol3422
Front Subframe (761005) – 42L NA V8 – AJV83432
Front Subframe (761005) – 42L SC V8 – AJV83442
Rear Subframe (642501)3452
Rear Subframe Rear Bushing (642536)3458

DESCRIPTION:

Jaguar X250-XF Workshop Manual VIN R00019 to VIN R47514 – PDF DOWNLOAD

General Information – About This Manual Description and Operation

Introduction:

• This manual covers diagnosis and testing and repair procedures. It is structured into groups and sections, with specific system sections collected together under their relevant group.
• A group covers a specific portion of the vehicle. The manual is divided into five groups, General Information, Chassis, Powertrain, Electrical and Body and Paint. The number of the group is the first number of a section number.
• Within Etis, the navigation tree will list the groups. After selecting a group the navigation tree will then list the sections within that group. Each section has a contents list detailing Specifications, Description and Operation, Diagnosis and Testing, General Procedures, Disassembly and Assembly, Removal and Installation.

G.B 25/01/25