Jcb 535-125 HiViz and 535-140 HiViz Personnel Platform Supplement Service Repair Manual – PDF Download

Description

Jcb 535-125 HiViz and 535-140 HiViz Personnel Platform Supplement Service Repair Manual

Description:

Jcb 535-125 HiViz and 535-140 HiViz Personnel Platform Supplement Service Repair Manual

This manual is a supplement to the JCB Loadall Service Manual. The information covers the machines specified fitted with the JCB Personnel Platform.
For Platform operation details and safety information refer to the applicable Machine Operator Supplement: 9821/2250.
Only those areas of the machine which are different from the standard Loadall are dealt with here. For all other information refer to the applicable Loadall Service Manual:
– 9813/0950 for machines with Tier 3 Engine.
Unless specified otherwise, all references to ‘Service Manual’ in this supplement are to be taken as meaning the Service Manual specific to the standard machine.
Read the standard Service Manual and this supplement completely to familiarise yourself with the machine before carrying out any servicing procedures

Table of Contents:

Jcb 535-125 HiViz and 535-140 HiViz Personnel Platform Supplement Service Repair Manual

Introduction
General Information 1
System Overview 2
Safety Notices
Introduction 1
Important Information 2
Safety Check List 3
Safety Decals 16
General Procedures
Introduction 1
Related Topics 3
Parking the Machine and Making it Safe 4
Boom Safety Strut (P1) 6
Boom Safety Strut (P2) 9
Venting the Hydraulic Pressure 12
Venting the Brake System Pressure 14
Connecting/Disconnecting Hydraulic Hoses 15
Quick Release Couplings 16
Hydraulic Contamination 18
Battery Disconnection/Connection 20
Battery Charging System Precautions 21
Removing and Replacing Components 22
Hydraulic Rams 24
Gas Hydraulic Bladder Accumulators 26
Service Procedures
Introduction 29
RCU Engine Start Procedure 30
Fault Finding 31
Servicemaster Tools 34
Loadall Machine Diagnostics – User Guide 35
Manplatform Calibration – User Guide 36
Manplatform Enable – Machines with LLMC or MC 49
Electrics
Fuses and Relays 51
Schematic Circuits 55
Component Location 76
Manplatform ECU Power and Earth Connections 80
Engine Start Operation – Cabin Mode 81
Engine Start Operation – Remote Mode 83
Machine Operation – Remote Mode 92
Longitudinal Load Moment Indicator (LLMI) Operation 99
Longitudinal Load Moment Control (LLMC) Operation 101
Control Valve Operation 104
Joystick Operation 109
Stabiliser Lever Operation 117
Rear Axle Lock (RAL) Operation 119
Emergency Pump Operation 122
Emergency Boom Operation 123
Harness Drawings 125
Removal and Replacement 145
Hydraulics
Specifications 159
Component Location 162
Hydraulic Operation and Schematics 164
Test Procedures 184
Removal and Replacement 190
Dismantle and Assemble 200

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