JCB LK1 Personnel Platform Service Manual (Supplement) – 9803/3700-3 – PDF DOWNLOAD

Description

JCB LK1 Personnel Platform Service Manual (Supplement) – 9803/3700-3

APPLICABLE MODELS :

Machine Model and Serial Number

This manual supplement provides information for the LK1 Work Platform, compatible with the following models in the JCB machine range:

3-Stage Boom Machines
– JCB 532-120
– JCB 535-125
– JCB 535-140
– JCB 537-135 (550)
– JCB 540-140 (550-140)

4-Stage Boom Machines
– JCB 540-170 (550-170, 5508)

FILE DETAILS:

JCB LK1 Personnel Platform Service Manual (Supplement) – 9803/3700-3

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9803/3700-3
Total Pages : 208

DESCRIPTION:

JCB LK1 Personnel Platform Service Manual (Supplement) – 9803/3700-3

General Information:

About this Supplement:

• This manual is a supplement to the JCB Loadall Service Manual. The information covers JCB Loadall machines fitted with the LK1 Personnel Platform. Note: Only those areas of the machine which are different from the standard Loadall are dealt with here.
• For all other information refer to the appropriate Loadall Service Manual. Unless specified otherwise, all references to ‘Service Manual’ in this supplement are to be taken as meaning the Service Manual specific to the standard machine.
• Read the standard Service Manual and this supplement completely to familiarise yourself with the machine before carrying out any servicing procedures.

TABLE OF CONTENTS:

JCB LK1 Personnel Platform Service Manual (Supplement) – 9803/3700-3

Introduction
General Information
Machine Model and Serial Number
About this Supplement
Safety Check List
System Overview
Introduction
Controls
Remote Servo Control
Emergency Operation
Motion Cut Out (MC) (if fitted)
Component Location and Identification
System Operation
Service Procedures
RCU Engine Start Procedure
Fault Finding
Introduction
Tables
Servicemaster Tools
Manplatform Diagnostics – User Guide
Introduction
Care and Safety
Installing Manplatform Diagnostics
Connecting Manplatform Diagnostics
Starting the Manplatform Diagnostics Software
Remote Control Unit Test
Internal Monitor
Error log
540 Valve (540-170 machine only)
Cabin Joystick
Remote Control
Stabilizer Joystick (3 Stage Only)
Connector I/O
Manplatform Calibration – User Guide
Introduction
Care and Safety
Installing Manplatform Calibration
Connecting Manplatform Calibration
Starting the Manplatform Calibration Software
Introduction
Manplatform Enable – Machines With Motion Cut Out (MCO)
Machine Model Setup
Load Signal
Stabilizer Joystick Setup (3-Stage Boom Machines)
Travel Speeds (Part 1)
Travel Speeds (Part 2)
Hydraulic Control Sensitivity
Electrics
Fuses and Relays
Quick Reference
Schematic Circuits
Machines with R-Series Engines
Machines with JCB Dieselmax Engines
Engine Start Operation – Cabin Mode
Engine Start Operation – Remote Mode
Stabilizer Legs Down
Park Brake ON
Emergency Isolation Switch
Receiver Signal Integrity
Remote Mode Select
Starter Motor Operation
Machine Operation – Remote Mode
Receiver Signal Integrity
Stabilizer and Sway Isolation
Boom Angle Limit (4 Stage Boom)
Engine Speed Actuator Operation
L.M.I. Operation
L.M.I. Operation (3 Stage Boom)
L.M.I. Operation (4 Stage Boom)
Control Valve Operation
Control Valve Operation (3 Stage Boom)
Control Valve Operation (4 Stage Boom)
Joystick Operation
Emergency Pump Operation
Harness Drawings
Introduction
Quick Reference
Chassis Harness
Panel Harness
Stabilizer Harness
Joystick
Removal and Replacement
LMI Transducers
Removal and Replacement
Electronic Control Unit (LK1 ECU)
Removal and Replacement
Electronic Control Unit (LK1 ECU) Battery
Removal and Replacement
Stabilizer Pressure Switches
Removal and Replacement
Proximity Switches
Locations
Radio Receiver
Removal and Replacement
Engine Speed Actuator
Removal and Replacement
Hydraulics
Technical Data
3-Stage Boom Machines
4-Stage Boom Machines
Schematic Circuits
3-Stage Boom Machines
4-Stage Boom Machines
Control Valve (3-Stage Boom Machines)
Operation
Control Valve Layout
Pressure Testing
Removal and Replacement
Dismantling and Assembly
Control Valve (4-Stage Boom Machines)
Operation
Removal and Replacement
Dismantling and Assembly
Pilot Control Valves (4-Stage Boom Machines)
Locations
Removal and Replacement
Needle Valve (Slewing Platforms only)
Adjustment
Removal and Replacement
Non-Return Valves
Removal and Replacement
Tilt Ram – Counterbalance Valves
Removal and Replacement
Emergency Pump
Removal and Replacement

JCB LK1 PERSONNEL PLATFORM SERVICE MANUAL (SUPPLEMENT) – 9803/3700-3 – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]