JLG 100Hx 100Hx+10 110Hx Service & Maintenance Manual (3120636) – PDF DOWNLOAD (Eng)

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JLG 100Hx 100Hx+10 110Hx Service & Maintenance Manual (3120636) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 100Hx 100Hx+10 110Hx Service & Maintenance Manual (3120636) – PDF DOWNLOAD

Section A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS.....................  3
	A General................................................................  3
	B Hydraulic System Safety................................................  3
	C Maintenance............................................................  3
Section 1. SPECIFICATIONS.................................................... 13
	1.1 Capacities........................................................... 13
	1.2 Component Data....................................................... 13
	1.3 Performance Data..................................................... 14
	1.4 Torque Requirements.................................................. 15
	1.5 Lubrication.......................................................... 15
	1.6 Pressure Settings.................................................... 20
	1.7 Cylinder Specifications.............................................. 20
	1.8 Boom Tape............................................................ 21
	1.9 Major Component Weights.............................................. 21
	1.10 Serial Number Locations............................................. 21
	1.11 Critical Stability Weights.......................................... 22
Section 2. PROCEDURES........................................................ 25
	2.1 General.............................................................. 25
	2.2 Servicing and Maintenance Guidelines................................. 25
	2.3 Lubrication Information.............................................. 26
	2.4 Cylinders - Theory of Operation...................................... 27
	2.5 Valves - Theory of Operation......................................... 27
	2.6 Boom Chains.......................................................... 28
	2.7 Wear Pads............................................................ 34
	2.8 Drift Test........................................................... 34
	2.9 Cylinder Checking Procedures......................................... 35
	2.10 Cylinder Removal and Installation................................... 37
	2.11 Cylinder Repair..................................................... 44
	2.12 Boom Maintenance.................................................... 47
	2.13 Tilt Alarm Switch Leveling.......................................... 54
	2.14 Limit Switch Adjustments............................................ 56
	2.15 Throttle Checks and Adjustments - Deutz F4l-912 Engine.............. 56
	2.16 Throttle Checks and Precision Governor Adjustments - Ford Engine.... 56
	2.17 Pressure Setting Procedures......................................... 60
	2.18 Swing Bearing....................................................... 66
	2.19 Drive Torque Hub.................................................... 71
	2.20 Swing Torque hub.................................................... 81
	2.21 Swing Brake - Ausco - Machines Built To 1992........................ 85
	2.22 Swing Brake - Mico - Machines Built To 1992......................... 87
	2.23 Swing Brake - Machines Built 1992 To Present........................ 89
	2.24 Drive Brake - Ausco - Machines Built Prior To March 1992............ 91
	2.25 Drive Brake - Mico - Machines Built March 1992 TO S/N 33476......... 93
	2.26 Drive Brake - Mico - Machines Built S/N 33476 To Present............ 95
	2.27 Free Wheeling Option................................................ 98
	2.28 OEM Controllers..................................................... 98
	2.29 Boom Marking Tape Installation...................................... 99
	2.30 Boom Length/angle Sensor Adjustment Procedures......................101
	2.31 Load Management System..............................................110
	2.32 Load Management System Adjustment...................................114
	2.33 Turntable Springs...................................................114
	2.34 Pump Coupling Conversion Procedures.................................115
	2.35 Hydraulic Component Start-Up Procedures and Recommendations.........116
	2.36 Platform Rotator Brake..............................................117
	2.37 Preventive Maintenance and Inspection Schedule......................117
Section 3. TROUBLESHOOTING...................................................121
	3.1 General..............................................................121
	3.2 Troubleshooting......................................................121
	3.3 Hydraulic Circuit Checks.............................................121

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