JLG 100SX 110SX 110SXJ 120SXJ Illustrated Parts Manual 3121106 – PDF DOWNLOAD

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JLG 100SX 110SX 110SXJ 120SXJ Illustrated Parts Manual 3121106 – PDF DOWNLOAD

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JLG 100SX 110SX 110SXJ 120SXJ Illustrated Parts Manual 3121106 – PDF DOWNLOAD

Language : English
Pages : 246
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

JLG 100SX 110SX 110SXJ 120SXJ Illustrated Parts Manual 3121106 – PDF DOWNLOAD

SECTION 1 FRAME 7
FIGURE 1-1 FRAME, VALVES AND SHIELDS INSTALLATION 8
FIGURE 1-2 VALVE ASSEMBLY – HYDRO AIR 12
FIGURE 1-3 STEERING AND AXLES INSTALLATION 14
FIGURE 1-4 TIRE AND WHEEL DRIVE INSTALLATIONS 18
FIGURE 1-5 DRIVE HUB ASSEMBLY 20
FIGURE 1-6 DRIVE MOTOR ASSEMBLY – REXROTH 24
FIGURE 1-7 JACK CYLINDER INSTALLATION 26
FIGURE 1-8 JACK VALVE ASSEMBLY – HYDRO AIR 28
SECTION 2 TURNTABLE 31
FIGURE 2-1 TURNTABLE, BOOM AND SWITCHES INSTALLATION 32
FIGURE 2-2 VALVES INSTALLATION – TURNTABLE MOUNTED 36
FIGURE 2-3 VALVE ASSEMBLY – HYDRO AIR 40
FIGURE 2-4 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION 44
FIGURE 2-5 SWING DRIVE AND BEARING INSTALLATION 46
FIGURE 2-6 SWING MOTOR ASSEMBLY 50
FIGURE 2-7 SWING BRAKE ASSEMBLY 52
FIGURE 2-8 SWING HUB ASSEMBLY 54
FIGURE 2-9 LOAD MANAGEMENT INSTALLATION 56
FIGURE 2-10 GROUND CONTROLS INSTALLATION 58
FIGURE 2-11 REMOTE DRIVE CONTROL BOX ASSEMBLY 62
FIGURE 2-12 DEUTZ F4L-912 ENGINE INSTALLATION 64
FIGURE 2-13 GENERATOR INSTALLATION- DEUTZ (OPTION) 72
FIGURE 2-14 FORD LRG-425EFI DUAL FUEL ENGINE INSTALLATION 76
FIGURE 2-15 DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) 82
FIGURE 2-16 GENERATOR INSTALLATION – FORD (OPTIONAL) 86
FIGURE 2-17 PUMP COUPLING INSTALLATION 90
FIGURE 2-18 PUMP ASSEMBLY 92
FIGURE 2-19 PUMP ASSEMBLY – HYDRO-AIR 96
FIGURE 2-20 TANKS INSTALLATION 98
FIGURE 2-21 HOOD INSTALLATION (PRIOR TO S/N 55762) 102
FIGURE 2-22 HOOD INSTALLATION (S/N 55762 TO PRESENT) 106
FIGURE 2-23 OIL COOLER INSTALLATION 110
SECTION 3 BOOM 113
FIGURE 3-1 BOOM ASSEMBLY COMPONENTS INSTALLATION 114
FIGURE 3-1 BOOM ASSEMBLY COMPONENTS INSTALLATION 115
FIGURE 3-2 CHAIN ADJUSTER ASSEMBLIES 122
FIGURE 3-3 JIB BOOM INSTALLATION 126
FIGURE 3-4 EXTEND-A-REACH INSTALLATION 128
FIGURE 3-5 BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION 132
FIGURE 3-6 BOOM WIPERS INSTALLATION 134
SECTION 4 PLATFORMS 137
FIGURE 4-1 PLATFORM COMPONENTS INSTALLATION 138
FIGURE 4-2 PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX) 142
FIGURE 4-3 PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ) 146
FIGURE 4-4 ROTATOR MOTOR ASSEMBLY 148
FIGURE 4-5 PLATFORM CONSOLE ASSEMBLY 150
FIGURE 4-6 CONTROLLER ASSEMBLY (LIFT & SWING) 156
FIGURE 4-7 CONTROLLER ASSEMBLY (DRIVE & STEER) 158
FIGURE 4-8 CONTROLLER ASSEMBLY (SPEED) 162
FIGURE 4-9 SOFT TOUCH SYSTEM INSTALLATION 164
SECTION 5 CYLINDERS 167
FIGURE 5-1 AXLE EXTENSION CYLINDER ASSEMBLY 168
FIGURE 5-2 PLATFORM LEVEL CYLINDER ASSEMBLY 170
FIGURE 5-3 BOOM LIFT CYLINDER ASSEMBLY 172
FIGURE 5-4 EXTEND-A-REACH LEVEL CYLINDER ASSEMBLY 174
FIGURE 5-5 EXTEND-A-REACH LIFT CYLINDER ASSEMBLY 176
FIGURE 5-6 JACK CYLINDER ASSEMBLY 178
FIGURE 5-7 MASTER CYLINDER ASSEMBLY 180
FIGURE 5-8 STEER CYLINDER ASSEMBLY 182
FIGURE 5-9 TIE ROD CYLINDER ASSEMBLY 184
FIGURE 5-10 TELESCOPE CYLINDER ASSEMBLY 186
SECTION 6 HYDRAULICS 189
FIGURE 6-1 HYDRAULIC DIAGRAM – DRIVE (4WD / DEUTZ / FORD ENGINE) 190
FIGURE 6-2 HYDRAULIC DIAGRAM – T/T & BOOM 194
FIGURE 6-3 HYDRAULIC DIAGRAM – STEER 200
FIGURE 6-4 HYDRAULIC DIAGRAM – LIFTING JACKS 202
FIGURE 6-5 HYDRAULIC DIAGRAM LIST 204
SECTION 7 ELECTRICAL 205
FIGURE 7-1 ELECTRICAL DIAGRAM LIST 206
FIGURE 7-2 ELECTRICAL SCHEMATIC – 100SX/110SX 208
FIGURE 7-3 ELECTRICAL SCHEMATIC – 110SXJ 212
FIGURE 7-4 ELECTRICAL SCHEMATIC – 120SXJ 216
FIGURE 7-5 HARNESS COMPONENTS INSTALLATION 220
SECTION 8 DECALS 229
FIGURE 8-1 DECALS INSTALLATION – ANSI 230
FIGURE 8-2 DECALS INSTALLATION – ANSI EXPORT 234
SECTION 9 RECOMMENDED SERVICE PARTS STOCK 241
SECTION 10 SPECIAL OPTIONS 243

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