JLG 100SX 110SX 110SXJ 120SXJ Parts Manual (3121106) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG 100SX 110SX 110SXJ 120SXJ Parts Manual (3121106) – PDF DOWNLOAD
SECTION 1 FRAME................................................................. 7 FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION.......................... 8 FIGURE 1-2. VALVE ASSEMBLY - HYDRO AIR...................................... 12 FIGURE 1-3. STEERING AND AXLES INSTALLATION................................. 14 FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS.............................. 18 FIGURE 1-5. DRIVE HUB ASSEMBLY.............................................. 20 FIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH.................................. 24 FIGURE 1-7. JACK CYLINDER INSTALLATION...................................... 26 FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR................................. 28 SECTION 2 TURNTABLE............................................................. 31 FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION....................... 32 FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED......................... 36 FIGURE 2-3. VALVE ASSEMBLY - HYDRO AIR...................................... 40 FIGURE 2-4. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION.... 44 FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION............................ 46 FIGURE 2-6. SWING MOTOR ASSEMBLY............................................ 50 FIGURE 2-7. SWING BRAKE ASSEMBLY............................................ 52 FIGURE 2-8. SWING HUB ASSEMBLY.............................................. 54 FIGURE 2-9. LOAD MANAGEMENT INSTALLATION.................................... 56 FIGURE 2-10. GROUND CONTROLS INSTALLATION................................... 58 FIGURE 2-11. REMOTE DRIVE CONTROL BOX ASSEMBLY.............................. 62 FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION.............................. 64 FIGURE 2-13. GENERATOR INSTALLATION- DEUTZ (OPTION)......................... 72 FIGURE 2-14. FORD LRG-425EFI DUAL FUEL ENGINE INSTALLATION.................. 76 FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION).................. 82 FIGURE 2-16. GENERATOR INSTALLATION - FORD (OPTIONAL)....................... 86 FIGURE 2-17. PUMP COUPLING INSTALLATION..................................... 90 FIGURE 2-18. PUMP ASSEMBLY.................................................. 92 FIGURE 2-19. PUMP ASSEMBLY - HYDRO-AIR...................................... 96 FIGURE 2-20. TANKS INSTALLATION............................................. 98 FIGURE 2-21. HOOD INSTALLATION (PRIOR TO S/N 55762).........................102 FIGURE 2-22. HOOD INSTALLATION (S/N 55762 TO PRESENT).......................106 FIGURE 2-23. OIL COOLER INSTALLATION........................................110 SECTION 3 BOOM..................................................................113 FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION...........................114 FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION...........................115 FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES.......................................122 FIGURE 3-3. JIB BOOM INSTALLATION...........................................126 FIGURE 3-4. EXTEND-A-REACH INSTALLATION.....................................128 FIGURE 3-5. BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION...........132 FIGURE 3-6. BOOM WIPERS INSTALLATION........................................134 SECTION 4 PLATFORMS.............................................................137 FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION................................138 FIGURE 4-2. PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX)...........142 FIGURE 4-3. PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ).........146 FIGURE 4-4. ROTATOR MOTOR ASSEMBLY..........................................148 FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY.......................................150 FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT & SWING)..............................156 FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER).............................158 FIGURE 4-8. CONTROLLER ASSEMBLY (SPEED).....................................162 FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION..................................164 SECTION 5 CYLINDERS.............................................................167 FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY................................168 FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY................................170 FIGURE 5-3. BOOM LIFT CYLINDER ASSEMBLY.....................................172 FIGURE 5-4. EXTEND-A-REACH LEVEL CYLINDER ASSEMBLY..........................174 FIGURE 5-5. EXTEND-A-REACH LIFT CYLINDER ASSEMBLY...........................176 FIGURE 5-6. JACK CYLINDER ASSEMBLY..........................................178 FIGURE 5-7. MASTER CYLINDER ASSEMBLY........................................180 FIGURE 5-8. STEER CYLINDER ASSEMBLY.........................................182 FIGURE 5-9. TIE ROD CYLINDER ASSEMBLY.......................................184 FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY....................................186 SECTION 6 HYDRAULICS............................................................189 FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD / DEUTZ / FORD ENGINE)...........190 FIGURE 6-2. HYDRAULIC DIAGRAM - T/T & BOOM..................................194 FIGURE 6-3. HYDRAULIC DIAGRAM - STEER.......................................200 FIGURE 6-4. HYDRAULIC DIAGRAM - LIFTING JACKS...............................202 FIGURE 6-5. HYDRAULIC DIAGRAM LIST..........................................204 SECTION 7 ELECTRICAL............................................................205 FIGURE 7-1. ELECTRICAL DIAGRAM LIST.........................................206 FIGURE 7-2. ELECTRICAL SCHEMATIC - 100SX/110SX..............................208 FIGURE 7-3. ELECTRICAL SCHEMATIC - 110SXJ...................................212 FIGURE 7-4. ELECTRICAL SCHEMATIC - 120SXJ...................................216 FIGURE 7-5. HARNESS COMPONENTS INSTALLATION.................................220 SECTION 8 DECALS................................................................229 FIGURE 8-1. DECALS INSTALLATION - ANSI......................................230 FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT...............................234 SECTION 9 RECOMMENDED SERVICE PARTS STOCK.......................................241 SECTION 10 SPECIAL OPTIONS......................................................243
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