JLG 100SX 110SX 110SXJ 120SXJ Parts Manual (3121106) – PDF DOWNLOAD

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JLG 100SX 110SX 110SXJ 120SXJ Parts Manual (3121106) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 100SX 110SX 110SXJ 120SXJ Parts Manual (3121106) – PDF DOWNLOAD

SECTION 1 FRAME.................................................................  7
	FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION..........................  8
	FIGURE 1-2. VALVE ASSEMBLY - HYDRO AIR...................................... 12
	FIGURE 1-3. STEERING AND AXLES INSTALLATION................................. 14
	FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS.............................. 18
	FIGURE 1-5. DRIVE HUB ASSEMBLY.............................................. 20
	FIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH.................................. 24
	FIGURE 1-7. JACK CYLINDER INSTALLATION...................................... 26
	FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR................................. 28
SECTION 2 TURNTABLE............................................................. 31
	FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION....................... 32
	FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED......................... 36
	FIGURE 2-3. VALVE ASSEMBLY - HYDRO AIR...................................... 40
	FIGURE 2-4. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION.... 44
	FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION............................ 46
	FIGURE 2-6. SWING MOTOR ASSEMBLY............................................ 50
	FIGURE 2-7. SWING BRAKE ASSEMBLY............................................ 52
	FIGURE 2-8. SWING HUB ASSEMBLY.............................................. 54
	FIGURE 2-9. LOAD MANAGEMENT INSTALLATION.................................... 56
	FIGURE 2-10. GROUND CONTROLS INSTALLATION................................... 58
	FIGURE 2-11. REMOTE DRIVE CONTROL BOX ASSEMBLY.............................. 62
	FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION.............................. 64
	FIGURE 2-13. GENERATOR INSTALLATION- DEUTZ (OPTION)......................... 72
	FIGURE 2-14. FORD LRG-425EFI DUAL FUEL ENGINE INSTALLATION.................. 76
	FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION).................. 82
	FIGURE 2-16. GENERATOR INSTALLATION - FORD (OPTIONAL)....................... 86
	FIGURE 2-17. PUMP COUPLING INSTALLATION..................................... 90
	FIGURE 2-18. PUMP ASSEMBLY.................................................. 92
	FIGURE 2-19. PUMP ASSEMBLY - HYDRO-AIR...................................... 96
	FIGURE 2-20. TANKS INSTALLATION............................................. 98
	FIGURE 2-21. HOOD INSTALLATION (PRIOR TO S/N 55762).........................102
	FIGURE 2-22. HOOD INSTALLATION (S/N 55762 TO PRESENT).......................106
	FIGURE 2-23. OIL COOLER INSTALLATION........................................110
SECTION 3 BOOM..................................................................113
	FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION...........................114
	FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION...........................115
	FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES.......................................122
	FIGURE 3-3. JIB BOOM INSTALLATION...........................................126
	FIGURE 3-4. EXTEND-A-REACH INSTALLATION.....................................128
	FIGURE 3-5. BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION...........132
	FIGURE 3-6. BOOM WIPERS INSTALLATION........................................134
SECTION 4 PLATFORMS.............................................................137
	FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION................................138
	FIGURE 4-2. PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX)...........142
	FIGURE 4-3. PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ).........146
	FIGURE 4-4. ROTATOR MOTOR ASSEMBLY..........................................148
	FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY.......................................150
	FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT & SWING)..............................156
	FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER).............................158
	FIGURE 4-8. CONTROLLER ASSEMBLY (SPEED).....................................162
	FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION..................................164
SECTION 5 CYLINDERS.............................................................167
	FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY................................168
	FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY................................170
	FIGURE 5-3. BOOM LIFT CYLINDER ASSEMBLY.....................................172
	FIGURE 5-4. EXTEND-A-REACH LEVEL CYLINDER ASSEMBLY..........................174
	FIGURE 5-5. EXTEND-A-REACH LIFT CYLINDER ASSEMBLY...........................176
	FIGURE 5-6. JACK CYLINDER ASSEMBLY..........................................178
	FIGURE 5-7. MASTER CYLINDER ASSEMBLY........................................180
	FIGURE 5-8. STEER CYLINDER ASSEMBLY.........................................182
	FIGURE 5-9. TIE ROD CYLINDER ASSEMBLY.......................................184
	FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY....................................186
SECTION 6 HYDRAULICS............................................................189
	FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD / DEUTZ / FORD ENGINE)...........190
	FIGURE 6-2. HYDRAULIC DIAGRAM - T/T & BOOM..................................194
	FIGURE 6-3. HYDRAULIC DIAGRAM - STEER.......................................200
	FIGURE 6-4. HYDRAULIC DIAGRAM - LIFTING JACKS...............................202
	FIGURE 6-5. HYDRAULIC DIAGRAM LIST..........................................204
SECTION 7 ELECTRICAL............................................................205
	FIGURE 7-1. ELECTRICAL DIAGRAM LIST.........................................206
	FIGURE 7-2. ELECTRICAL SCHEMATIC - 100SX/110SX..............................208
	FIGURE 7-3. ELECTRICAL SCHEMATIC - 110SXJ...................................212
	FIGURE 7-4. ELECTRICAL SCHEMATIC - 120SXJ...................................216
	FIGURE 7-5. HARNESS COMPONENTS INSTALLATION.................................220
SECTION 8 DECALS................................................................229
	FIGURE 8-1. DECALS INSTALLATION - ANSI......................................230
	FIGURE 8-2. DECALS INSTALLATION - ANSI EXPORT...............................234
SECTION 9 RECOMMENDED SERVICE PARTS STOCK.......................................241
SECTION 10 SPECIAL OPTIONS......................................................243

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• This is the SAME exact manual used by your dealers to fix your vehicle.
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