JLG 1230ES Illustrated Parts Manual 3121223 – PDF DOWNLOAD

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JLG 1230ES Illustrated Parts Manual 3121223 – PDF DOWNLOAD

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JLG 1230ES Illustrated Parts Manual 3121223 – PDF DOWNLOAD

Language : English
Pages :116
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

JLG 1230ES Illustrated Parts Manual 3121223 – PDF DOWNLOAD

SECTION 1 FRAME 7
FIGURE 1-1 STEERING AND DRIVE INSTALLATION 8
FIGURE 1-2 WHEEL DRIVE ASSEMBLY 12
FIGURE 1-3 POTHOLE PROTECTION INSTALLATION 18
FIGURE 1-4 BATTERY CHARGER/BEACON LIGHT/INVERTER INSTALLATIONS 20
FIGURE 1-5 FRAME COVERS INSTALLATION 22
SECTION 2 GROUND COMPONENTS 25
FIGURE 2-1 PUMP/MOTOR/TANK ASSEMBLY AND INSTALLATION 26
FIGURE 2-2 ELECTRICAL COMPONENTS INSTALLATION 30
FIGURE 2-3 GROUND CONTROL ASSEMBLY (MACHINES WITH 1600346 DRIVE MODULE) 32
FIGURE 2-4 GROUND CONTROL ASSEMBLY (MACHINES WITH 1001112456 DRIVE MODULE) 34
FIGURE 2-5 BATTERIES AND COVERS INSTALLATION 36
SECTION 3 MAST 39
FIGURE 3-1 MAST INSTALLATION 40
SECTION 4 PLATFORM 45
FIGURE 4-1 PLATFORM INSTALLATION 46
FIGURE 4-2 PLATFORM CONSOLE BOX INSTALLATION 50
FIGURE 4-3 DRIVE/STEER P/Q CONTROLLER ASSEMBLY 54
FIGURE 4-4 DRIVE/STEER J R MERRITT CONTROLLER ASSEMBLY 56
SECTION 5 CYLINDER 59
FIGURE 5-1 LIFT CYLINDER ASSEMBLY 60
FIGURE 5-2 STEER CYLINDER ASSEMBLY 62
SECTION 6 HYDRAULIC 65
FIGURE 6-1 HYDRAULIC DIAGRAM 66
SECTION 7 ELECTRICAL 69
FIGURE 7-1 ELECTRICAL SCHEMATIC (MACHINES WITH 1600346 DRIVE MODULE) 70
FIGURE 7-2 ELECTRICAL SCHEMATIC (MACHINES WITH 1001092456 DRIVE MODULE) 72
FIGURE 7-3 ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) 78
FIGURE 7-4 ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) 90
SECTION 8 DECALS 101
FIGURE 8-1 DECAL INSTALLATION 102
SECTION 9 RECOMMENDED SERVICE PARTS STOCK 107
SECTION 10 SPECIAL OPTIONS 109
SECTION 11 PART NUMBER INDEX 111
0060084 1-13 111
0100011 1-15, 3-3, 4-4 111
0100019 1-3 111
0100035 1-13 111
0100040 3-4, 3-5 111
0100048 2-7, 2-13 111
0140011 4-7 111
0140043 2-7, 7-12, 7-25 111
0272778 4-7 111
0272780 2-7, 2-9 111
0273444 2-7, 2-9 111
0273841 4-9 111
0274549 1-3 111
0274550 1-3 111
0274552 1-17, 3-3, 4-4 111
0274553 4-5 111
0274554 4-7 111
0274555 2-7 111
0274556 7-15, 7-19, 7-27, 7- 30 111
0274558 1-15 111
0274560 1-17, 3-5 111
0274561 2-13 111
0274562 1-15 111
0274563 1-15 111
0274564 1-13 111
0274567 3-3, 4-5 111
0274581 2-4, 6-3 111
0274778 2-7 111
0274791 2-9, 2-11, 4-9 111
0274802 7-15, 7-19, 7-27, 7- 30 111
0274839 10-1 111
0274843 10-1 111
0274844 10-1 111
0274845 10-1 111
0274846 10-1 111
0274847 10-1 111
0274848 10-1 111
0274860 8-3 111
0274882 8-3 111
0274908 8-3 111
0274909 8-3 111
0274910 8-3 111
0274911 8-3 111
0274912 8-3 111
0274913 8-3 111
0274914 8-3 111
0275216 7-16, 7-28 111
0275217 7-16, 7-28 111
0275218 7-16, 7-28 111
0275219 7-16, 7-28 111
0275452 7-16, 7-28 111
0275453 7-16, 7-28 111
0275454 7-16, 7-28 111
0275663 7-19, 7-30 111
0275664 7-19, 7-30 111
0275665 7-19, 7-30 111
0275666 7-19, 7-30 111
0275667 7-19, 7-30 111
0275769 7-15, 7-27 111
0275770 7-15, 7-27 111
0275771 7-15, 7-27 111
0275772 7-15, 7-27 111
0275773 7-15, 7-27 111
0275774 7-15, 7-27 111
0275775 7-15, 7-27 111
0275906 8-3 111
0380025 2-9, 2-11 111
0400215 2-13 111
0400237 1-15 111
0400238 1-15 111
0440236 5-5 111
0440263 1-3, 1-13 111
0610161 2-9, 2-11, 7-24, 9-1 111
0630580 1-3 111
0630587 1-13, 2-13, 2-14 111
0630606 1-3 111
0641416 4-4 111
0700615 2-7 111
0700616 3-4 111
0700618 3-3, 4-4 111
0760606 7-18, 7-29 111
0760608 3-4, 7-18, 7-29 111
0760610 3-4 111
0760612 7-18, 7-29 111
0760614 1-17 111
0760808 4-9 111
0760812 1-15, 3-3 111
0761016 1-3, 2-4 111
0761217 3-3 111
0801530 3-3, 3-4 111
0801532 3-4 111
0801533 3-4 111
0801534 3-4 111
0840041 7-14, 7-26 111
0840057 7-13 111
0840058 7-14, 7-25 111
0840060 7-14, 7-26 111
0861731 7-16, 7-28 111
0861747 2-13 111
0861748 2-13 111
0861781 7-16, 7-28 111
0861782 7-16, 7-28 111
0861880 7-18, 7-30 111
0903551 7-18, 7-29 111
0903594 1-3 111
0903595 1-3 111
0940088 1-17, 4-4 111
1001008575 1-17, 4-4 111
1001091102 4-4 111
1001091153 4-7 111
1001091272 4-7 111
1001091277 4-7 111
1001091278 4-7 111
1001091279 4-7 111
1001091280 4-7 111
1001091283 4-8 111
1001091390 4-7 111
1001091393 4-8 111
1001091396 4-8 111
1001091478 7-20 111
1001091479 7-19, 7-31 111
1001091965 4-8, 9-1 111
1001091967 4-8 111
1001091968 4-8 111
1001092165 3-3, 3-4, 3-5 111
1001092456 2-7, 9-1 111
1001092743 1-3, 1-8 111
1001092907 8-3 111
1001093652 1-9, 7-14 111
1001093839 1-15 111
1001094004 10-1 111
1001095304 3-5 111
1001096138 7-25 111
1001097150 7-18, 7-30 111
1001097347 7-25, 9-1 111
1001098653 1-17, 3-3, 4-4 111
1001098727 3-3, 4-5 111
1001098728 3-3, 3-4 111
1001098729 4-5 111
1001098730 3-4 111
1001098731 3-4 111
1001098732 3-4 111
1001098733 3-5 111
1001098832 7-16, 7-27 111
1001100141 4-4 111
1001100142 4-4 111
1001100163 3-5 111
1001100170 3-5 111
1001100176 3-5 111
1001100343 7-16, 7-17, 7- 28, 7-29 111
1001100344 7-16, 7-17, 7- 28, 7-29 111
1001100630 4-4 111
1001100631 4-4 111
1001100633 1-17, 3-3, 4-4 111
1001100634 4-4 111
1001100819 1-9 111
1001100840 1-3 111
1001100918 4-4 111
1001100947 4-4 111
1001101322 4-5 111
1001101328 2-4, 9-1, 10-1 111
1001101362 2-4, 6-3 111
1001101831 2-3, 2-4, 6-3, 9- 1, 10-1 111
1001101832 2-3, 2-4, 6-3, 9- 1, 10-1 111
1001101833 6-3 111
1001102349 1-4 111
1001102351 1-4 111
1001102353 1-4 111
1001102354 1-4 111
1001102858 3-4 111
1001103245 10-1 111
1001103257 7-16, 7-27 111
1001103258 7-16, 7-27 111
1001103349 3-5 111
1001103471 7-17, 7-29 111
1001103742 7-15, 7-18, 7- 27, 7-30 111
1001103743 7-18, 7-30 111
1001109088 1-13, 7-13, 9-1 111
1001109475 7-18, 7-30 111
1001109482 7-18, 7-30 111
1001110303 2-7, 7-13 111
1001110304 7-13 111
1001112111 1-15 111
1001112112 2-13 111
1001112113 2-13, 7-19, 7-30 111
1001114467 1-3 111
1001114929 2-7, 2-11 111
1001114931 2-7, 2-11 111
1001114933 2-11, 7-24 111
1001114935 2-11, 7-24 111
1001114937 2-11, 7-24 111
1001115076 7-25 111
1001115448 1-13, 7-13 111
1001116154 4-9 111
1001116638 2-7 111
1001116639 2-7 111
1001116640 2-7, 7-25 111
1001116644 7-25 111
1001116647 10-1 111
1001117837 2-13, 7-26 111
1001117838 2-13 111
1001117840 7-26 111
1001117841 7-26 111
1001117842 7-26 111
1001117843 7-26 111
1001118215 4-9 111
1001118216 4-9 111
1001118322 7-26 111
1001118323 7-26 111
1001118359 1-3, 1-8 111
1001118363 1-9, 7-26 111
1001118433 1-3 111
1001127269 2-13, 7-19, 7-30 111
1001128737 1-15 111
1001131270 8-3 111
1001134438 4-7, 4-13, 9-1 111
1001137005 7-20, 7-31, 10-2 111
1001141967 7-28 111
1001141968 7-17, 7-28, 7-29 111
1001141969 7-17, 7-28, 7-29 111
1001141970 7-16, 7-28 111
1001141971 7-16, 7-28 111
1001145189 10-1 111
1001148902 10-1 111
1001148903 10-1 111
1001148904 10-1 111
1001148905 10-1 111
1001148906 10-1 111
1001149794 8-5 111
1001155025 2-13 112
1001155029 2-13 112
1001155030 2-13 112
1001156211 3-4 112
1060633 7-20, 7-31 112
1060688 7-16 112
1060689 7-16 112
1060908 7-18, 7-30 112
1060998 7-26 112
1180404 3-5 112
1271646 3-5 112
1321293 7-16, 7-27 112
1321682 1-3 112
1380156 4-7 112
1380159 4-9 112
1580050 4-4 112
1600244 7-20, 7-31 112
1600345 4-7 112
1600346 2-7 112
1600402 4-7, 4-13 112
1600419 2-9 112
1600423 10-1 112
1600439 4-7 112
1671098 4-7 112
1671105 2-9, 2-11 112
1671124 2-9, 2-11 112
1671161 4-9 112
1671207 7-17, 7-28 112
1684458 1-3, 5-5, 6-3 112
1684469 3-4, 5-3, 6-3 112
1700584 8-3 112
1701640 8-3 112
1701644 8-3 112
1703464 7-15, 7-27 112
1703687 8-3 112
1703785 8-3 112
1703786 8-4 112
1703811 8-3 112
1703814 8-3 112
1703819 4-8, 8-3 112
1704016 8-3 112
1704277 8-3 112
1704339 8-4 112
1704340 8-4 112
1704341 8-4 112
1704344 8-3 112
1704412 8-3 112
1705099 8-4 112
1705303 8-5 112
1705674 4-7 112
1705676 4-7 112
1705686 8-4 112
1705692 8-3 112
1705696 2-9, 2-11 112
1705697 2-9, 2-11 112
1705698 2-9, 2-11 112
1705720 8-4 112
1705723 8-4 112
1705726 8-4 112
1705781 8-3 112
1705803 8-3, 8-4 112
1705946 8-4 112
1706057 8-4 112
1706078 8-4 112
1706667 8-3 112
1706670 8-3 112
1706671 8-3 112
1706676 8-4, 8-5 112
1706679 8-3 112
1706681 8-5 112
1706682 8-4, 8-5 112
1706683 8-4 112
1706684 8-4 112
1706686 8-4 112
1706740 8-3 112
1706749 1-15 112
1706750 1-15 112
1706765 1-15 112
1706832 8-4 112
1707022 8-3 112
1707139 8-4 112
1707140 8-4 112
1707141 8-4 112
1707142 8-4 112
1707143 8-4 112
1707144 8-4 112
1707145 8-4 112
1707146 8-4 112
1707156 8-4 112
1707157 8-4 112
1707158 8-4 112
1810140 2-9, 9-1 112
2080040 4-4, 4-5 112
2080043 4-4 112
2080057 8-4 112
2144605 2-3, 5-5, 6-3 112
2144609 5-3, 6-3 112
2144610 2-4, 6-3 112
2221086 2-4, 6-3 112
2300028 10-1 112
2300042 10-1 112
2400093 7-18 112
240015 7-18 112
240093 7-18 112
2410021 4-4 112
2420172 2-9, 2-11 112
250135 7-18 112
2540042 7-12, 7-24 112
2560179 4-7 112
2600281 4-4 112
2755002 6-3 112
2755003 6-3 112
2760113 4-7 112
2760114 4-7 112
2760115 4-7 112
2760116 4-7 112
2780266 1-3, 1-4 112
280013 4-4 112
2820026 7-12, 7-24 112
2820239 1-15 112
2860030 2-9, 2-11, 9-1 112
2901443 7-20, 7-31, 10-2 112
2902341 4-9 112
2902431 7-16, 7-28 112
2902439 3-5 112
2902444 2-13, 7-14 112
2902559 7-18, 7-30 112
2915012 1-3 112
2915039 2-9 112
2915230 1-15, 10-2 112
2920161 1-15, 7-19, 7-30 112
3010145 1-13 112
3010146 1-13 112
3010147 1-13 112
3010152 1-13 112
3010153 1-13 112
3010164 1-3 112
3010165 1-3 112
3010166 1-3 112
3020039 2-13, 10-1 112
3160329 1-3, 1-8, 1-9 112
3252507 7-16 112
3252761 7-15 112
3290405 1-13, 3-5, 7-18, 7-29 112
3290605 1-13, 1-17, 2-7, 2- 13, 2-14, 3-3, 3- 4, 7-18, 7-29 112
3290606 4-4 112
3290805 1-17, 4-4, 4-9 112
3291005 1-3, 2-4 112
3291205 3-3 112
3300423 1-4 112
3300473 4-7 112
3321005 2-11 112
3340962 4-4 112
3340968 4-7 112
3380475 4-7 112
3380599 2-13 112
3380600 2-14 112
3380604 1-17 112
3380605 3-5 112
3380612 3-5 112
3380619 1-17 112
3380625 4-9 112
3380766 7-18, 7-30 112
3391408 2-13 112
3423189 1-13 112
3423230 1-3, 1-13 112
3423231 1-13 112
3423235 1-3 112
3423236 1-3 112
3423303 1-3 112
3450406 1-4 112
3510876 4-5 112
3520072 4-4 112
3520193 2-9, 2-11 112
3574249 4-8 112
3575919 1-17 112
3576089 4-5 112
3600432 2-3, 2-4, 6-3, 9-1, 10-1 112
3730119 7-12, 7-24 112
3740150 2-7, 7-13, 7-25, 9-1 112
3760348 1-3, 1-13 112
3760463 1-3 112
3820019 3-3, 3-4 112
3820037 4-4 112
3841143 1-3 112
3841703 1-13 112
3900258 3-5 112
3900333 4-8 112
3900336 2-9, 2-11 112
3900338 2-9, 2-11 112
3900339 2-9, 2-11 112
3900356 2-9, 2-11 112
3900357 3-5 112
3900392 2-7 112
3990010 7-20, 7-31, 9-1 112
3990013 7-13 112
4000006 2-9 112
4000010 2-7, 7-13, 7-25, 9-1 112
4010408 7-18, 7-29 112
4010412 3-5 112
4010414 3-5, 7-18, 7-29 112
4010415 1-13 112
4010618 4-4 112
4031509 3-5 112
4031709 1-13 112
4060865 1-15 112
4071095 4-4 112
4071111 3-3 112
4110226 8-3 112
4160160 1-13 112
4160203 4-8 112
4160214 2-13 112
4160220 3-4 112
4160222 1-13 112
4160223 1-13 112
4190406 7-18, 7-29 112
4191306 4-8 112
4191406 1-15, 3-4, 3-5, 4-4 112
4191407 4-8 112
4191409 4-8 112
4191706 1-15, 2-7 112
4191708 1-17, 2-7 112
4220233 4-4 112
4220258 1-13 112
4220286 2-13, 2-14 112
4220307 2-7 112
4220308 1-13 112
4220309 4-4 112
4240018 1-3 112
4240033 3-5, 7-12, 7-24 112
4240147 2-4 112
4240153 2-7 112
4340739 2-9, 2-11 112
4341144 1-15 113
4341256 3-5 113
4360069 2-9, 2-11, 9-1 113
4360328 2-9, 2-11, 9-1 113
4360336 7-20, 7-31 113
4360387 2-7, 9-1 113
4360469 2-9, 2-11, 9-1 113
4360470 2-9, 2-11, 9-1 113
4360475 2-9, 2-11, 4-8, 9-1 113
4360538 4-8, 9-1 113
4360539 4-8, 7-15, 7-27, 9-1 113
4360623 10-1 113
4360633 1-13, 7-13 113
4420070 1-17, 4-4, 4-5 113
4420072 4-4 113
4460138 7-17, 7-19, 7-29, 7- 31 113
4460226 4-11, 7-13, 7-15, 7- 20, 7-25, 7-27, 7-31 113
4460227 4-11, 7-13, 7-15, 7- 25, 7-27 113
4460265 4-11, 7-12, 7-24 113
4460266 4-11, 7-15, 7-27 113
4460267 7-12, 7-20, 7-24, 7- 31 113
4460268 7-12, 7-24 113
4460320 7-13, 7-25 113
4460321 7-13, 7-20, 7-24, 7- 31 113
4460346 7-17, 7-28 113
4460374 7-25 113
4460375 7-25 113
4460418 7-12, 7-24 113
4460419 7-12, 7-24 113
4460424 7-15, 7-20, 7-27, 7- 31 113
4460464 7-12, 7-13, 7-14, 7- 15, 7-20, 7-24, 7-25, 7-26, 7-27, 7-31 113
4460465 7-12, 7-13, 7-14, 7- 19, 7-20, 7-24, 7-25, 7-26, 7-30 113
4460466 7-12, 7-13, 7-20, 7- 24, 7-31 113
4460467 7-20, 7-31, 10-2 113
4460493 7-12, 7-24 113
4460496 7-12, 7-24 113
4460497 7-12, 7-24 113
4460508 7-19 113
4460509 7-14 113
4460510 7-20, 7-31, 10-2 113
4460536 7-12, 7-25 113
4460539 7-13, 7-25 113
4460633 7-17, 7-18, 7-29 113
4460648 7-13, 7-15, 7-25, 7- 27 113
4460662 7-17, 7-29 113
4460754 7-12, 7-24 113
4460761 7-12, 7-13, 7-25 113
4460779 7-19 113
4460814 7-13 113
4460870 7-13 113
4460871 7-25 113
4460873 7-25 113
4460877 7-13 113
4460884 7-13, 7-25 113
4460891 7-13, 7-14, 7-19, 7- 25, 7-26, 7-30 113
4460894 7-13, 7-25 113
4460897 7-13, 7-25 113
4460899 7-15, 7-20, 7-27, 7- 31 113
4460908 7-20 113
4460909 7-20 113
4460915 7-20 113
4460918 7-20 113
4460928 7-24 113
4460929 7-24 113
4460930 7-12, 7-20, 7-24 113
4460931 7-14, 7-20, 7-25 113
4460942 7-25 113
4460943 7-14, 7-20, 7-25 113
4460944 7-12, 7-13, 7-20, 7- 24 113
4460956 7-18, 7-30 113
4460957 7-18, 7-30 113
4460961 7-24 113
4461016 7-12, 7-24 113
4461057 7-12, 7-24 113
4461076 7-24 113
4461077 7-24 113
4461196 7-17, 7-19, 7-29, 7- 30 113
4461197 7-18, 7-29 113
4461198 7-17, 7-28 113
4461199 7-17, 7-19, 7-29, 7- 30 113
4461200 7-18, 7-29 113
4461201 7-17, 7-28 113
4461202 7-17, 7-19, 7-29, 7- 30 113
4461203 7-18, 7-29 113
4461204 7-17, 7-28, 7-29 113
4461205 7-18, 7-19, 7-29, 7- 30 113
4461206 7-18, 7-29 113
4461207 7-17, 7-28, 7-29 113
4461244 7-17, 7-28, 7-29 113
4461245 7-17, 7-28, 7-29 113
4461246 7-17, 7-28, 7-29 113
4461249 7-17, 7-19, 7-29, 7- 30 113
4461250 7-18, 7-29 113
4461257 7-17 113
4461258 7-17 113
4461260 7-19 113
4461261 7-14 113
4520565 1-3 113
4568738 4-8 113
4569225 1-13 113
4569238 1-13 113
4640858 5-3 113
4700042 3-3, 3-4 113
4740468 1-4 113
4740523 1-3 113
4740524 1-3 113
4740562 1-15 113
4751000 2-11 113
4811400 1-13, 7-18, 7-29 113
4811700 1-13, 1-15, 1-17, 2- 13, 2-14, 3-4, 4- 4, 4-5, 7-18, 7- 29 113
4811702 3-4 113
4811900 4-4 113
4812100 2-13 113
4922865 2-9, 7-12 113
4922870 4-8, 7-12, 7-24 113
4923301 2-7, 7-13 113
4923324 7-14 113
4923325 7-14, 7-26 113
4923326 7-14, 7-26 113
4923327 7-14 113
4923328 7-14, 7-26 113
4923329 7-14 113
4923330 7-14 113
4923331 7-14 113
4923355 7-20 113
4923389 7-19 113
4923390 7-19 113
4923391 7-20, 7-31 113
4923435 7-20, 7-31 113
4923436 7-20, 7-31 113
4923503 3-4, 3-5, 7-12, 7-24 113
4923504 7-12, 7-24 113
4923505 7-12, 7-24 113
4923602 1-4, 7-19 113
4933341 7-13 113
520109 10-1 113
5241200 3-3 113
70000082 4-13 113
70000084 4-13 113
70000191 1-8 113
70000383 1-9 113
70000661 2-3 113
70000662 2-3 113
70000663 2-3 113
70000664 2-3 113
70000665 2-3 113
70000666 2-3 113
70000667 2-3 113
70000668 2-3, 9-1 113
70000669 2-3 113
70000670 2-3 113
70000671 2-3 113
70000672 2-3 113
70000673 2-3 113
70000674 2-3 113
70000675 2-3 113
70000676 2-3 113
70000683 4-13 113
70000684 4-13 113
70000685 4-13 113
70000686 4-13 113
70000721 5-3 113
70000722 5-3 113
70000723 5-3 113
70000725 5-3 113
70000726 5-3 113
70000727 5-3 113
70000728 5-3 113
70000729 5-3 113
70000730 5-3 113
70000731 5-3 113
70000732 5-3 113
70000733 5-3 113
70000734 5-3 113
70000735 5-3 113
70000737 5-3 113
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91013192 7-26 114

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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