JLG 400S 460SJ PVC 2001 Service & Maintenance Manual (31215016) – PDF DOWNLOAD (Eng)

Description

JLG 400S 460SJ PVC 2001 Service & Maintenance Manual (31215016) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 400S 460SJ PVC 2001 Service & Maintenance Manual (31215016) – PDF DOWNLOAD

Section A – Introduction & Safety

• General maintenance safety precautions

• Hydraulic system safety guidelines

• Approved parts and servicing practices

Section 1 – Specifications

• Operating and machine specifications (400S / 460SJ)

• Capacities, engine data, and tire information

• Hydraulic oil specifications & stability weights

• Maintenance, lubrication charts, torque values

Section 2 – General Maintenance

• Preparation, inspections, and preventive maintenance

• Service guidelines: cleanliness, workmanship, torque applications

• Hydraulic lines, lubrication, electrical servicing

• Cylinder drift and leakage tests

• Welding on JLG equipment – do’s & don’ts

Section 3 – Chassis & Turntable

• Tires, wheels, and drive orientation system

• Chassis tilt indicator, oscillating axle system

• Drive system (2WD/4WD), wheel drive assemblies

• Torque hub disassembly, alignment, and inspection

• Swing drive hub, swing motor, swing bearing

• Generator servicing and overload protection

• Engine service: Deutz, Kubota, and D2.9L4 variants

Section 4 – Boom & Platform

• Boom systems and load sensing safety features

• Platform control and transport interlocks

• Boom assembly disassembly, inspection, and reassembly

• Platform support removal/installation

• Rotator, platform level cylinder, and powertrack maintenance

Description

The JLG 400S & 460SJ PVC 2001 Service & Maintenance Manual provides complete factory-level guidance for maintaining and repairing these versatile boom lifts. Covering everything from hydraulic safety to detailed torque charts, this manual ensures your equipment remains reliable and safe on the jobsite.

Inside, you’ll find step-by-step procedures for inspections, servicing, lubrication, and troubleshooting critical systems including the chassis, turntable, drive motors, swing systems, boom assembly, platform, and engine configurations (Deutz and Kubota). Clear diagrams, torque values, and component breakdowns make this manual an indispensable tool for mechanics and service technicians.

Whether you’re managing a rental fleet or servicing a single unit, this manual equips you with the knowledge to keep your JLG 400S and 460SJ operating at peak performance.

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.M