JLG 400S 460SJ PVC 2007 Operation & Safety Manual (31217136) – PDF DOWNLOAD En

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JLG 400S 460SJ PVC 2007 Operation & Safety Manual (31217136) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 400S 460SJ PVC 2007 Operation & Safety Manual (31217136) – PDF DOWNLOAD En

Section 1. SAFETY PRECAUTIONS............................................ 15
	1.1 General.......................................................... 15
	1.2 Pre-Operation.................................................... 15
		Operator Training and Knowledge.................................. 15
		Workplace Inspection............................................. 16
		Machine Inspection............................................... 17
	1.3 Operation........................................................ 17
		General.......................................................... 17
		Trip and Fall Hazards............................................ 18
		Electrocution Hazards............................................ 19
		Tipping Hazards.................................................. 21
		Crushing and Collision Hazards................................... 24
	1.4 Towing, Lifting, and Hauling..................................... 25
	1.5 Maintenance...................................................... 25
		Maintenance Hazards.............................................. 25
		Battery Hazards.................................................. 26
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 27
	2.1 Personnel Training............................................... 27
		Operator Training................................................ 27
		Training Supervision............................................. 27
		Operator Responsibility.......................................... 28
		Machine Familiarization.......................................... 28
	2.2 Preparation, Inspection, and Maintenance......................... 28
		Pre-Start Inspection............................................. 31
		Walk-Around Inspection........................................... 33
		Function Check................................................... 36
		SkyGuard Function Test........................................... 37
	2.3 Oscillating Axle Lockout Test (If Equipped)...................... 38
Section 3. MACHINE CONTROLS AND INDICATORS............................... 39
	3.1 General.......................................................... 39
	3.2 Controls and Indicators.......................................... 39
		Ground Control Console........................................... 46
		Ground Control Indicator Panel................................... 50
		Ground Control Console Display Gauge............................. 52
		Platform Console................................................. 56
		Platform Control Indicator Panel................................. 61
Section 4. MACHINE OPERATION............................................. 65
	4.1 DESCRIPTION...................................................... 65
	4.1 Boom Operating Characteristics and Limitations................... 65
		Capacities....................................................... 65
		Platform Load Sensing System (LSS)............................... 66
		Stability........................................................ 66
	4.2 Engine Operation................................................. 69
		Starting Procedure............................................... 69
		Shutdown Procedure............................................... 70
		Fuel Reserve / Shut-Off System (Diesel Engines Only)............. 71
	4.3 Diesel Particulate Filter (if Equipped).......................... 72
		Standstill Cleaning.............................................. 72
		Maintenance Standstill Cleaning Initiation Methods............... 74
		Canceling Maintenance Standstill................................. 74
		Unsuccessful Cleaning Event...................................... 75
		DPF Filter Replacement due to Ash Load........................... 75
	4.5 Traveling (Driving).............................................. 80
		Traveling Forward and Reverse.................................... 81
		Traveling on a Grade............................................. 82
	4.6 Steering......................................................... 82
	4.7 Platform......................................................... 82
		Platform Level Adjustment........................................ 82
		Platform Rotation................................................ 82
	4.8 Boom............................................................. 83
		Swinging the Boom................................................ 83
		Raising and Lowering the Main Boom............................... 83
		Telescoping the Main Boom........................................ 83
	4.9 Function Speed control........................................... 84
	4.10 Machine Safety System Override (MSSO) (If Equipped)............. 84
	4.11 SkyGuard Operation.............................................. 84
		SkyGuard......................................................... 85
		SkyGuard - SkyLine............................................... 85
		SkyGuard - SkyEye................................................ 85
		SkyGuard Function Table.......................................... 86
	4.12 Shut Down And Park.............................................. 87
		Shut Down and Park............................................... 87
	4.13 Lifting and Tie Down............................................ 87
		Lifting.......................................................... 87
		Tie Down......................................................... 88
Section 5. EMERGENCY PROCEDURES..........................................103
	5.1 General..........................................................103
	5.2 Incident Notification............................................103
	5.3 Emergency Operation..............................................103
		Operator Unable to Control Machine...............................103
		Platform or Boom Caught Overhead.................................104
	5.4 Emergency Towing Procedures......................................104
	5.5 Machine Safety System Override (MSSO)............................105
Section 6. Accessories...................................................107
	6.1 Fall Arrest......................................................109
		Safety Precautions...............................................109
	6.2 Pipe Racks.......................................................109
		Capacity Specifications (Australia Only).........................110
		Safety Precautions...............................................110
		Preparation and Inspection.......................................110
		Operation........................................................110
	6.3 SkyGlazier™......................................................111
		Capacity Specifications..........................................111
		Safety Precautions...............................................112
		Preparation and Inspection.......................................112
		Operation........................................................112
	6.4 SkyPower™........................................................113
		Generator Output.................................................113
		Accessory Ratings................................................113
		Safety Precautions...............................................114
		Preparation and Inspection.......................................114
		Operation........................................................114
	6.5 SkyWelder™.......................................................114
		Accessory Ratings................................................115
		Generator Output.................................................115
		Welding Accessories..............................................115
		Safety Precautions...............................................116
		Preparation and Inspection.......................................116
		Operation........................................................116
	6.6 Soft Touch.......................................................117
	6.7 SkySense™........................................................117
		Preparation and Inspection.......................................118
		Operation........................................................118
		SkySense Alarm...................................................120
		Override Button..................................................120
		SkySense Coverage Areas..........................................121
	6.8 Bolt-on External Fall Arrest.....................................122
		Inspection Before Use............................................122
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE.................125
	7.1 Introduction.....................................................125
	7.2 Operating specifications.........................................125
		Capacities.......................................................127
		Engine Data......................................................127
		Tires............................................................129
		Hydraulic Oil....................................................129
		Critical Stability Weights.......................................132
		Serial Number Location...........................................133
	7.3 Operator Maintenance.............................................141
	7.4 Tires & Wheels...................................................152
		Tire Damage......................................................152
		Tire Replacement.................................................153
		Wheel Replacement................................................153
		Wheel Installation...............................................153
	7.5 Propane Fuel Filter Replacement (Kubota Engine)..................155
		Removal..........................................................155
		Installation.....................................................156
	7.6 Propane Fuel System Pressure Relief..............................156
	7.7 Supplemental Information.........................................156
Section 8. INSPECTION AND REPAIR LOG.....................................157

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