JLG 400SC 460SJC Parts Manual (3121706) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG 400SC 460SJC Parts Manual (3121706) – PDF DOWNLOAD
SECTION 1 - FRAME.................................................................................................................................. 13
FIGURE 1-1. FRAME UNDERCARRIAGE WITH CARRIER TRACKS............................................................................................ 14
FIGURE 1-2. UNDERCARRIAGE ASSEMBLY............................................................................................................. 16
FIGURE 1-3. TRACK ASSEMBLY - RUBBER (BRIDGESTONE POLAND)....................................................................................... 18
FIGURE 1-4. FRAME UNDERCARRIAGE WITH EXCAVATOR TRACKS.......................................................................................... 20
FIGURE 1-5. TRACK ASSEMBLY - RUBBER (BRIDGESTONE JAPAN)........................................................................................ 22
FIGURE 1-6. FRAME UNDERCARRIAGE WITH NON-MARKING TRACKS........................................................................................ 24
FIGURE 1-7. TRACK ASSEMBLY - RUBBER............................................................................................................ 26
FIGURE 1-8. FRAME UNDERCARRIAGE WITH STEEL TRACKS.............................................................................................. 28
FIGURE 1-9. TRACK ASSEMBLY - STEEL............................................................................................................. 30
FIGURE 1-10. FRAME UNDERCARRIAGE STEEL TRACKS WITH PADS........................................................................................ 32
FIGURE 1-11. IDLER ASSEMBLY.................................................................................................................... 34
FIGURE 1-12. DRIVE HUB ASSEMBLY................................................................................................................ 36
FIGURE 1-13. DRIVE MOTOR ASSEMBLY.............................................................................................................. 38
SECTION 2 - TURNTABLE.............................................................................................................................. 41
FIGURE 2-1. CONTROL VALVES INSTALLATION - 400SC................................................................................................ 42
FIGURE 2-2. CONTROL VALVES INSTALLATION - 460SJC............................................................................................... 44
FIGURE 2-3. MAIN VALVE ASSEMBLY - 400SC........................................................................................................ 46
FIGURE 2-4. MAIN VALVE ASSEMBLY - 460SJC....................................................................................................... 50
FIGURE 2-5. 2 SPEED/BRAKE RELEASE VALVE ASSEMBLY............................................................................................... 54
FIGURE 2-6. SWING DRIVE INSTALLATION (SN 0300000100 through 0300249939)........................................................................ 56
FIGURE 2-7. SWING DRIVE INSTALLATION (SN 0300249939 through 0300272447)........................................................................ 58
FIGURE 2-8. SWING HUB/MOTOR ASSEMBLY (SN 0300000100 through 0300249939)........................................................................ 60
FIGURE 2-9. SWING HUB/MOTOR ASSEMBLY (SN 0300249939 through 0300272447)........................................................................ 64
FIGURE 2-10. TURNTABLE BEARING INSTALLATION (WITHOUT TURNTABLE BEARING SPACER)................................................................. 68
FIGURE 2-11. TURNTABLE BEARING INSTALLATION (WITH TURNTABLE BEARING SPACER).................................................................... 70
FIGURE 2-12. BEARING LUBE INSTALLATION......................................................................................................... 72
FIGURE 2-13. TURNTABLE LOCK INSTALLATION....................................................................................................... 74
FIGURE 2-14. ROTARY COUPLING INSTALLATION (WITHOUT TURNTABLE BEARING SPACER)................................................................... 76
FIGURE 2-15. ROTARY COUPLING INSTALLATION (WITH TURNTABLE BEARING SPACER)...................................................................... 78
FIGURE 2-16. TANKS INSTALLATION................................................................................................................ 80
FIGURE 2-17. AUXILIARY PUMP AND BATTERY INSTALLATION (WITHOUT DISCONNECT)...................................................................... 82
FIGURE 2-18. AUXILIARY PUMP AND BATTERY INSTALLATION (WITH DISCONNECT) (SN 0300259635 through 0300272447)...................................... 84
FIGURE 2-19. AUXILIARY PUMP ASSEMBLY........................................................................................................... 86
FIGURE 2-20. ELECTRICAL INSTALLATION - 400SC (SN 0300000100 through 0300259635)................................................................ 88
FIGURE 2-21. ELECTRICAL INSTALLATION - 400SC (SN 0300259635 through 0300272447)................................................................ 90
FIGURE 2-22. ELECTRICAL INSTALLATION - 460SJC.................................................................................................. 92
FIGURE 2-23. TURNTABLE COVERS INSTALLATION (SN 0300227267 through 0300272447).................................................................. 94
FIGURE 2-24. GROUND CONTROL ASSEMBLY - 400SC (ANSI AND CSA SPECS) (SN 0300259635 through 0300272447)........................................... 96
FIGURE 2-25. ELECTRICAL PANEL ASSEMBLY......................................................................................................... 98
FIGURE 2-26. GROUND CONTROL ASSEMBLY...........................................................................................................100
FIGURE 2-27. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 400SC (CE SPECS)...............................................................102
FIGURE 2-28. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 400SC (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)...................104
FIGURE 2-29. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 460SJC (CE SPECS)..............................................................106
FIGURE 2-30. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 460SJC (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)..................108
FIGURE 2-31. BEACON LIGHT INSTALLATION - AMBER.................................................................................................110
FIGURE 2-32. BEACON LIGHT INSTALLATION - BLUE (SN 0300000100 through 0300217319)...............................................................112
FIGURE 2-33. BEACON LIGHT INSTALLATION - BLUE (SN 0300217319 through 0300259634)...............................................................114
FIGURE 2-34. BEACON LIGHT INSTALLATION - BLUE (SN 0300259635 through 0300272447)...............................................................116
FIGURE 2-35. BEACON LIGHT INSTALLATION - RED (SN 0300000100 through 0300217319)................................................................118
FIGURE 2-36. BEACON LIGHT INSTALLATION - RED (SN 0300217319 through 0300259634)................................................................120
FIGURE 2-37. BEACON LIGHT INSTALLATION - RED (SN 0300259635 through 0300272447)................................................................122
FIGURE 2-38. HOOD INSTALLATION.................................................................................................................124
FIGURE 2-39. HOOD ASSEMBLY - ENGINE SIDE.......................................................................................................128
FIGURE 2-40. HOOD ASSEMBLY - TANK SIDE.........................................................................................................130
FIGURE 2-41. STEEL HOOD INSTALLATION (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)....................................................132
FIGURE 2-42. STEEL HOOD ASSEMBLY - ENGINE SIDE (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)..........................................136
FIGURE 2-43. STEEL HOOD ASSEMBLY - TANK SIDE (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)............................................138
FIGURE 2-44. SOUND REDUCTION INSTALLATION - WITH STEEL HOODS (OPTIONAL)........................................................................140
SECTION 3 - ENGINE.................................................................................................................................143
FIGURE 3-1. ENGINE INSTALLATION (DEUTZ 2011L03) (T4I) (CE SPECS)...............................................................................144
FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ 2011L03) (T4I) (CE SPECS)......................................................................148
FIGURE 3-3. ENGINE ASSEMBLY (DEUTZ 2011L03) (T4I) (CE SPECS)...................................................................................150
FIGURE 3-4. ENGINE COMPONENTS - DEUTZ D2.3L3 (CE SPECS)........................................................................................154
FIGURE 3-5. ENGINE INSTALLATION - DEUTZ D2.9L4 (T4F) (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) (SN 0300234013 through 0300272447).............158
FIGURE 3-6. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (T4F) (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) (SN 0300234013 through 0300272447)....164
FIGURE 3-7. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (T4F) (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) (SN 0300234013 through 0300272447)..........166
FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2.3L3 (T4I) (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS) (SN 0300234013 through 0300272447)..............172
FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (T4I) (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS) (SN 0300234013 through 0300272447).....178
FIGURE 3-10. ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (T4I) (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC) (SN 0300234013 through 0300272447)...........180
FIGURE 3-11. ENGINE INSTALLATION (DEUTZ D2.9L) (T4F) (ANSI, CSA AND ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)......................184
FIGURE 3-12. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ D2.9L) (T4F) (ANSI, CSA AND ANSI EXPORT SPECS) (SN 0300224020 through 0300272447).............190
FIGURE 3-13. ENGINE ASSEMBLY - (DEUTZ D2.9L) (T4F) (ANSI, CSA AND ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)........................192
FIGURE 3-14. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE............................................................198
FIGURE 3-15. ENGINE COMPONENTS - (DEUTZ D2.9L) (T4F) (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)....................................200
FIGURE 3-16. ENGINE INSTALLATION - DEUTZ T4I ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)..............................................204
FIGURE 3-17. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ T4I (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)............................................208
FIGURE 3-18. ENGINE ASSEMBLY - DEUTZ T4I ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)..................................................210
FIGURE 3-19. ENGINE COMPONENTS - DEUTZ D2011 (STAGE V) (SN 0300000100 through 0300255433)......................................................214
FIGURE 3-20. PUMP COUPLING KIT.................................................................................................................218
FIGURE 3-21. PISTON PUMP ASSEMBLY (FRONT)......................................................................................................220
FIGURE 3-22. PISTON PUMP ASSEMBLY (REAR).......................................................................................................224
FIGURE 3-23. GEAR PUMP ASSEMBLY................................................................................................................228
FIGURE 3-24. CATALYTIC SPARK ARRESTOR INSTALLATION - ANSI EXPORT AND CE SPECS..................................................................230
FIGURE 3-25. SPARK ARRESTOR INSTALLATION - ANSI AND ANSI EXPORT SPECS (SN 0300234013 through 0300272447).......................................232
FIGURE 3-26. SPARK ARRESTOR INSTALLATION - ANSI EXPORT AND CE SPECS............................................................................234
FIGURE 3-27. ENGINE BAFFLE INSTALLATION........................................................................................................236
FIGURE 3-28. ENGINE BAFFLE INSTALLATION - STEEL (SN 0300227267 through 0300272447).............................................................238
FIGURE 3-29. ENGINE TRAY JACK..................................................................................................................240
FIGURE 3-30. OIL COOLER INSTALLATION (CE SPECS)................................................................................................242
FIGURE 3-31. OIL COOLER INSTALLATION (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)....................................................244
FIGURE 3-32. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT SEPC) (SN 0300234013 through 0300272447)...................246
FIGURE 3-33. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE) (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300224020 through 0300272447)....250
FIGURE 3-34. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS) (SN 0300000100 through 0300237337)...........254
FIGURE 3-35. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS) (SN 0300237337 through 0300272447)...........258
FIGURE 3-36. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE) (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300224020 through 0300272447)....262
FIGURE 3-37. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS)..............................................266
FIGURE 3-38. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4) (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300224020 through 0300272447)...........270
FIGURE 3-39. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT SPECS) (SN 0300234013 through 0300272447)..................274
FIGURE 3-40. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT SPEC) (SN 0300234013 through 0300272447)..................278
SECTION 4 - BOOM...................................................................................................................................281
FIGURE 4-1. BOOM AND CYLINDER INSTALLATION - 400SC.............................................................................................282
FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - 460SJC...........................................................................................284
FIGURE 4-3. MAIN BOOM ASSEMBLY - 400SC.........................................................................................................286
FIGURE 4-4. MAIN BOOM ASSEMBLY - 460SJC........................................................................................................288
FIGURE 4-5. JIB BOOM ASSEMBLY - 460SJC (SN 0300000100 through 0300262057)......................................................................292
FIGURE 4-6. JIB BOOM ASSEMBLY - 460SJC (SN 0300262057 through 0300272447)......................................................................294
FIGURE 4-7. ROTATOR ASSEMBLY - 400SC (SN 0300000100 through 0300244379)........................................................................296
FIGURE 4-8. ROTATOR ASSEMBLY - 400SC (SN 0300244379 through 0300272447)........................................................................298
FIGURE 4-9. ROTATOR ASSEMBLY - 460SJC..........................................................................................................300
FIGURE 4-10. POWER TRACK INSTALLATION..........................................................................................................302
FIGURE 4-11. CAPACITY SWITCH INSTALLATION......................................................................................................304
FIGURE 4-12. TRANSPORT SWITCHES INSTALLATION...................................................................................................306
FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS.......................................................................................308
FIGURE 4-14. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS...................................................................................310
FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS...................................................................................312
FIGURE 4-16. CABLES AND CLAMPS INSTALLATION - 400SC............................................................................................314
FIGURE 4-17. CABLES AND CLAMPS INSTALLATION - 4000W GENRATOR - 400SC (SN 0300000100 through 0300214184)........................................316
FIGURE 4-18. CABLES AND CLAMPS INSTALLATION - 4000W-50HZ GENRATOR - 400SC - ANSI EXPORT AND CE SPECS (SN 0300214184 through 0300272447)........318
FIGURE 4-19. CABLES AND CLAMPS INSTALLATION - 4000W-60HZ GENRATOR - 400SC - ANSI EXPORT SPECS (SN 0300224020 through 0300272447)...............320
FIGURE 4-20. CABLES AND CLAMPS INSTALLATION - 460SJC - CE SPECS................................................................................322
FIGURE 4-21. CABLES AND CLAMPS INSTALLATION - 460SJC - ANSI EXPORT SPECS.......................................................................324
FIGURE 4-22. BOOM REST INSTALLATION............................................................................................................326
FIGURE 4-23. DRIVE DISABLE SWITCH INSTALLATION (SN 0300239462 through 0300250672)..............................................................328
SECTION 5 - PLATFORM...............................................................................................................................331
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY......................................................................332
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH SWING GATE....................................................................334
FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE...................................................................336
FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE...................................................................338
FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH DROP BAR......................................................................340
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR.....................................................................342
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR.....................................................................344
FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE..........................................................346
FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR.............................................................348
FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPBAR (SN 0300261352 through 0300272447).........................350
FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPGATE (SN 0300261352 through 0300272447)........................352
FIGURE 5-12. CONSOLE BOX INSTALLATION (SN 0300000100 through 0300259635).......................................................................354
FIGURE 5-13. CONSOLE BOX INSTALLATION (SN 0300259635 through 0300272447).......................................................................356
FIGURE 5-14. CONSOLE BOX ASSEMBLY (SN 0300000100 through 0300220076)...........................................................................358
FIGURE 5-15. CONSOLE BOX ASSEMBLY (SN 0300220076 through 0300259635)...........................................................................362
FIGURE 5-16. CONSOLE BOX ASSEMBLY (SN 0300259635 through 0300272447)...........................................................................366
FIGURE 5-17. CONTROLLER ASSEMBLY (DRIVE AND STEER).............................................................................................370
FIGURE 5-18. CONTROLLER ASSEMBLY (LIFT AND SWING)..............................................................................................372
FIGURE 5-19. FOOTSWITCH ASSEMBLY...............................................................................................................374
FIGURE 5-20. LIGHT PANEL INSTALLATION - 400SC (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300234013 through 0300272447).............................376
FIGURE 5-21. LIGHT PANEL INSTALLATION - 400SC (CE SPEC)........................................................................................378
FIGURE 5-22. LIGHT PANEL INSTALLATION - 460SJC.................................................................................................380
FIGURE 5-23. TRAY INSTALLATION.................................................................................................................382
FIGURE 5-24. SOFT TOUCH INSTALLATION - 36IN X 8FT (91.5CM X 2.44M) PLATFORM (OPTIONAL).........................................................384
FIGURE 5-25. SKYGUARD SYSTEM INSTALLATION (SN 0300000100 through 0300259635)...................................................................386
FIGURE 5-26. SKYGUARD SYSTEM INSTALLATION (SN 0300259635 through 0300272447)...................................................................388
FIGURE 5-27. CROSS RAIL INSTALLATION...........................................................................................................390
FIGURE 5-28. SKYGLAZIER INSTALLATION...........................................................................................................392
FIGURE 5-29. SKYWELDER INSTALLATION (50HZ).....................................................................................................396
FIGURE 5-30. SKYWELDER INSTALLATION (60HZ) (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)..............................................398
FIGURE 5-31. SKYWELDER PREP PACKAGE (60HZ) (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)..............................................400
FIGURE 5-32. WELDER ASSEMBLY...................................................................................................................402
FIGURE 5-33. SKYEYE INSTALLATION...............................................................................................................404
FIGURE 5-34. SKYLINE INSTALLATION..............................................................................................................406
SECTION 6 - CYLINDER...............................................................................................................................409
FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY...........................................................................................410
FIGURE 6-2. LIFT CYLINDER ASSEMBLY - MAIN BOOM - 400SC (SN 0300000100 through 0300205271)......................................................412
FIGURE 6-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM - 400SC (SN 0300205271 through 0300226923)......................................................414
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM (400SC SN 0300226923 through 0300239153; 460SJC SN 0300000100 through 0300239154)...............416
FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300239154 through 0300272447)..............................................................418
FIGURE 6-6. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (SN 0300000100 through 0300245226)...........................................................420
FIGURE 6-7. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (USAGE MAY VARY) (SN 0300245226 through 0300245251)..........................................422
FIGURE 6-8. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (USAGE MAY VARY) (SN 0300245252 through 0300272447)..........................................424
FIGURE 6-9. MASTER CYLINDER ASSEMBLY...........................................................................................................426
FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (SN 0300000100 through 0300244379)....................................................................428
FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY (SN 0300244379 through 0300255432)....................................................................430
FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY (SN 0300255433 through 0300272447)....................................................................432
SECTION 7 - HYDRAULIC..............................................................................................................................435
FIGURE 7-1. HYDRAULIC DIAGRAM - 400SC..........................................................................................................436
FIGURE 7-2. HYDRAULIC DIAGRAM - 460SJC.........................................................................................................446
FIGURE 7-3. HYDRAULIC DIAGRAM LIST.............................................................................................................454
SECTION 8 - ELECTRICAL.............................................................................................................................455
FIGURE 8-1. ELECTRICAL DIAGRAM LIST............................................................................................................456
FIGURE 8-2. AC BOX AT PLATFORM - 110V IEC YELLOW (CE SPEC).....................................................................................458
FIGURE 8-3. AC BOX AT PLATFORM - 220V IEC BLUE (CE SPEC).......................................................................................460
FIGURE 8-4. AC BOX AT PLATFORM - 220V CEE7 70MM X 70MM POST GROUND (CE SPEC) (SN 0300000100 through 0300214184)................................462
FIGURE 8-5. AC BOX AT PLATFORM - 220V CEE7 70MM X 70MM SIDE GROUND (CE SPEC) (SN 0300000100 through 0300214184)................................464
FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE SPEC).....................................................................466
FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPEC).....................................................................468
FIGURE 8-8. AC BOX AT PLATFORM - 220V AFSINT107 (CE SPEC)......................................................................................470
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT, AND CSA SPECS) (SN 0300234013 through 0300272447).......................472
FIGURE 8-10. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS)............................................................................474
FIGURE 8-11. BATTERY DISCONNECT SWITCH (SN 0300259635 through 0300272447)......................................................................476
FIGURE 8-12. BEACON HARNESS (SN 0300000100 through 0300217319).................................................................................478
FIGURE 8-13. BEACON HARNESS (SN 0300217319 through 0300272447).................................................................................480
FIGURE 8-14. BOOM HARNESS - 400SC..............................................................................................................482
FIGURE 8-15. BOOM HARNESS - 460SJC.............................................................................................................484
FIGURE 8-16. BOOM CAPACITY PROXIMITY SWITCH HARNESS............................................................................................486
FIGURE 8-17. BOOM TELE IN PROXIMITY SWITCH HARNESSBEACON HARNESS (BLUE BEACON LIGHT ONLY) BEACON HARNESS (BLUE BEACON LIGHT ONLY)..............488
FIGURE 8-18. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC) (SN 0300000100 through 0300237337).............................................490
FIGURE 8-19. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC) (SN 0300237337 through 0300272447).............................................492
FIGURE 8-20. BREAKER BOX INSTALLATION - 10AMP BREAKER (SN 0300000100 through 0300214184).......................................................494
FIGURE 8-21. BREAKER BOX KIT - 16AMP BREAKER...................................................................................................496
FIGURE 8-22. BREAKER BOX KIT - 10AMP BREAKER...................................................................................................498
FIGURE 8-23. BREAKER BOX KIT - 30MA/16 AMP.....................................................................................................500
FIGURE 8-24. BREAKER BOX KIT WITH THREE BREAKERS...............................................................................................502
FIGURE 8-25. ENGINE HARNESS - DEUTZ D2.3L3.....................................................................................................504
FIGURE 8-26. ENGINE HARNESS - DEUTZ D2.9L4.....................................................................................................506
FIGURE 8-27. FUEL HARNESS - DEUTZ D2.9L4 ENGINE................................................................................................510
FIGURE 8-28. GROUND CONTROL BOX HARNESS........................................................................................................512
FIGURE 8-29. GENERATOR HARNESS - 4000W GENERATOR...............................................................................................514
FIGURE 8-30. GENERATOR HARNESS - 2500W GENERATOR (60HZ)........................................................................................516
FIGURE 8-31. LSS HARNESS.......................................................................................................................518
FIGURE 8-32. PLATFORM CONSOLE BOX HARNESS (SN 0300000100 through 0300259635)...................................................................520
FIGURE 8-33. PLATFORM CONSOLE BOX HARNESS (SN 0300259635 through 0300272447)...................................................................522
FIGURE 8-34. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)....................................................................................524
FIGURE 8-35. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)......................................................................................526
FIGURE 8-36. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM (CE SPEC)..................................................................528
FIGURE 8-37. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM (CE SPEC)..................................................................530
FIGURE 8-38. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE SPEC)....................................................................532
FIGURE 8-39. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE SPEC)....................................................................534
FIGURE 8-40. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)....................................................................................536
FIGURE 8-41. SKYGUARD HARNESS..................................................................................................................538
FIGURE 8-42. TURNTABLE HARNESS.................................................................................................................540
FIGURE 8-43. TURNTABLE HARNESS.................................................................................................................544
FIGURE 8-44. VALVE HARNESS - MAIN VALVE........................................................................................................548
FIGURE 8-45. VALVE HARNESS - MAIN VALVE........................................................................................................550
FIGURE 8-46. SKYLINE HARNESS...................................................................................................................552
FIGURE 8-47. SKYEYE INTERMEDIATE HARNESS.......................................................................................................554
FIGURE 8-48. SKYEYE RECEIVER HARNESS...........................................................................................................556
FIGURE 8-49. SKYEYE EMITTER HARNESS............................................................................................................558
SECTION 9 - DECALS.................................................................................................................................561
FIGURE 9-1. DECAL INSTALLATION - CE SPEC - 400SC...............................................................................................562
FIGURE 9-2. DECAL INSTALLATION - ANSI EXPORT - 400SC (SN 0300224020 through 0300272447)........................................................564
FIGURE 9-3. DECAL INSTALLATION - CE SPEC - 460SJC..............................................................................................566
FIGURE 9-4. DECAL INSTALLATION - ANSI EXPORT - 460SJC (SN 0300224020 through 0300272447).......................................................568
FIGURE 9-5. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 400SC (SN 0300234013 through 0300272447).........................................570
FIGURE 9-6. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 460SJC (SN 0300234013 through 0300272447)........................................572
FIGURE 9-7. DECAL INSTALLATION - CSA SPEC - 400SC (SN 0300234013 through 0300272447)...........................................................574
FIGURE 9-8. DECAL INSTALLATION - CSA SPEC - 460SJC (SN 0300234013 through 0300272447)..........................................................576
FIGURE 9-9. DECAL INSTALLATION - ANSI EXPORT SPEC - 400SC (SN 0300234013 through 0300272447)...................................................578
FIGURE 9-10. DECAL INSTALLATION - ANSI EXPORT SPEC - 460SJC (SN 0300234013 through 0300272447).................................................580
FIGURE 9-11. DECAL INSTALLATION - OPTIONS......................................................................................................582
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK.......................................................................................................585
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK...................................................................................................586
SECTION 11 - SPECIAL OPTIONS.......................................................................................................................587
FIGURE 11-1. SPECIAL OPTIONS...................................................................................................................588
PART NUMBER INDEX..................................................................................................................................591
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JLG 400SC 460SJC Parts Manual (3121706) – PDF DOWNLOADJLG 400SC 460SJC Parts Manual (3121706) – PDF DOWNLOAD
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