JLG 400SC 460SJC PVC 2001 2007 Parts Manual (31215020) – PDF DOWNLOAD

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JLG 400SC 460SJC PVC 2001 2007 Parts Manual (31215020) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 400SC 460SJC PVC 2001 2007 Parts Manual (31215020) – PDF DOWNLOAD

SECTION 1 - FRAME.................................................................................................................................. 13
	FIGURE 1-1. UNDERCARRIAGE ASSEMBLY - WITH RUBBER TRACKS........................................................................................ 14
	FIGURE 1-2. UNDERCARRIAGE ASSEMBLY - WITH RUBBER TRACKS (NON-MARKING TRACKS)................................................................... 16
	FIGURE 1-3. UNDERCARRIAGE ASSEMBLY - WITH STEEL TRACKS......................................................................................... 18
	FIGURE 1-4. TRACK ASSEMBLY - RUBBER (BRIDGESTONE POLAND)....................................................................................... 20
	FIGURE 1-5. TRACK ASSEMBLY - RUBBER............................................................................................................ 22
	FIGURE 1-6. TRACK ASSEMBLY - STEEL............................................................................................................. 24
	FIGURE 1-7. FRAME UNDERCARRIAGE STEEL TRACKS WITH PADS......................................................................................... 26
	FIGURE 1-8. DRIVE HUB ASSEMBLY................................................................................................................. 28
	FIGURE 1-9. DRIVE MOTOR ASSEMBLY............................................................................................................... 30
SECTION 2 - TURNTABLE.............................................................................................................................. 33
	FIGURE 2-1. CONTROL VALVES INSTALLATION - 400SC................................................................................................ 34
	FIGURE 2-2. CONTROL VALVES INSTALLATION - 460SJC............................................................................................... 36
	FIGURE 2-3. MAIN VALVE ASSEMBLY - 400SC........................................................................................................ 38
	FIGURE 2-4. MAIN VALVE ASSEMBLY - 460SJC....................................................................................................... 42
	FIGURE 2-5. AXLE VALVE ASSEMBLY................................................................................................................ 46
	FIGURE 2-6. SWING DRIVE INSTALLATION........................................................................................................... 48
	FIGURE 2-7. SWING HUB/MOTOR ASSEMBLY........................................................................................................... 50
	FIGURE 2-8. TURNTABLE BEARING INSTALLATION..................................................................................................... 54
	FIGURE 2-9. BEARING LUBE INSTALLATION.......................................................................................................... 56
	FIGURE 2-10. TURNTABLE LOCK INSTALLATION....................................................................................................... 58
	FIGURE 2-11. ROTARY COUPLING INSTALLATION...................................................................................................... 60
	FIGURE 2-12. TANKS INSTALLATION................................................................................................................ 62
	FIGURE 2-13. AUXILIARY PUMP AND BATTERY INSTALLATION (WITHOUT DISCONNECT)...................................................................... 64
	FIGURE 2-14. AUXILIARY PUMP AND BATTERY INSTALLATION (WITH DISCONNECT)......................................................................... 66
	FIGURE 2-15. AUXILIARY PUMP ASSEMBLY........................................................................................................... 68
	FIGURE 2-16. ELECTRICAL INSTALLATION - 400SC (PVC 2001)........................................................................................ 70
	FIGURE 2-17. ELECTRICAL INSTALLATION - 400SC (PVC 2007)........................................................................................ 72
	FIGURE 2-18. ELECTRICAL INSTALLATION - 400SC WITH DEUTZ (STAGE V) ENGINE....................................................................... 74
	FIGURE 2-19. ELECTRICAL INSTALLATION - 460SJC (PVC 2001)....................................................................................... 76
	FIGURE 2-20. ELECTRICAL INSTALLATION - 460SJC (PVC 2007)....................................................................................... 78
	FIGURE 2-21. ELECTRICAL INSTALLATION - 460SJC WITH DEUTZ (STAGE V) ENGINE...................................................................... 80
	FIGURE 2-22. TURNTABLE COVERS INSTALLATION..................................................................................................... 82
	FIGURE 2-23. GROUND CONTROL ASSEMBLY - 400SC................................................................................................... 84
	FIGURE 2-24. GROUND CONTROL ASSEMBLY - 400SC WITH DEUTZ (STAGE V) ENGINE....................................................................... 86
	FIGURE 2-25. GROUND CONTROL ASSEMBLY - 460SJC.................................................................................................. 88
	FIGURE 2-26. GROUND CONTROL ASSEMBLY - 460SJC WITH DEUTZ (STAGE V) ENGINE...................................................................... 90
	FIGURE 2-27. GROUND CONTROL PANEL MOUNTING - 400SC............................................................................................. 92
	FIGURE 2-28. GROUND CONTROL PANEL MOUNTING - 460SJC............................................................................................ 94
	FIGURE 2-29. GROUND CONTROL PANEL MOUNTING - 400SC/460SJC WITH DEUTZ (STAGE V) ENGINE.......................................................... 96
	FIGURE 2-30. KEYSWITCH AND PANEL DECAL INSTALLATION - 400SC.................................................................................... 98
	FIGURE 2-31. KEYSWITCH AND PANEL DECAL INSTALLATION - 460SJC...................................................................................100
	FIGURE 2-32. KEYSWITCH AND PANEL DECAL INSTALLATION - 400SC WITH DEUTZ D2.9L4 (STAGE V) ENGINES (CE SPECS).....................................102
	FIGURE 2-33. KEYSWITCH AND PANEL DECAL INSTALLATION - 460SJC WITH DEUTZ D2.9L4 (STAGE V) ENGINES (CE SPECS)....................................104
	FIGURE 2-34. ELECTRICAL PANEL ASSEMBLY.........................................................................................................106
	FIGURE 2-35. LIGHT PANEL INSTALLATION..........................................................................................................108
	FIGURE 2-36. WHITE NOISE ALARM INSTALLATION....................................................................................................110
	FIGURE 2-37. BEACON LIGHT INSTALLATION - AMBER.................................................................................................112
	FIGURE 2-38. BEACON LIGHT INSTALLATION - BLUE..................................................................................................114
	FIGURE 2-39. BEACON LIGHT INSTALLATION - RED...................................................................................................116
	FIGURE 2-40. HOOD INSTALLATION.................................................................................................................118
	FIGURE 2-41. HOOD ASSEMBLY - ENGINE SIDE.......................................................................................................122
	FIGURE 2-42. HOOD ASSEMBLY - TANK SIDE.........................................................................................................124
	FIGURE 2-43. STEEL HOOD INSTALLATION (ANSI EXPORT SPECS).......................................................................................126
	FIGURE 2-44. STEEL HOOD ASSEMBLY - ENGINE SIDE (ANSI EXPORT SPECS).............................................................................130
	FIGURE 2-45. STEEL HOOD ASSEMBLY - TANK SIDE (ANSI EXPORT SPECS)...............................................................................132
	FIGURE 2-46. SOUND REDUCTION INSTALLATION - WITH STEEL HOODS (OPTIONAL)........................................................................134
SECTION 3 - ENGINE.................................................................................................................................137
	FIGURE 3-1. ENGINE INSTALLATION (DEUTZ D2011) (ANSI EXPORT SPECS)..............................................................................138
	FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ D2011) (ANSI EXPORT SPECS).....................................................................142
	FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (ANSI EXPORT SPECS)...........................................................................144
	FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS).................................................148
	FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS)........................................154
	FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC)......................................................156
	FIGURE 3-7. ENGINE COMPONENTS - DEUTZ D2011 (ANSI EXPORT SPECS)................................................................................160
	FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2011 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS) (PVC 2001)..................................164
	FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS) (PVC 2001).........................168
	FIGURE 3-10. ENGINE ASSEMBLY - DEUTZ D2011 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS) (PVC 2001).....................................170
	FIGURE 3-11. ENGINE COMPONENTS - DEUTZ D2011 (STAGE V) ENGINE (PVC 2001).......................................................................174
	FIGURE 3-12. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, CSA AND ANSI EXPORT SPECS)..............................178
	FIGURE 3-13. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS).....................184
	FIGURE 3-14. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS) (PVC 2001).......................186
	FIGURE 3-15. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS) (PVC 2007).......................192
	FIGURE 3-16. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS).................................198
	FIGURE 3-17. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)........................204
	FIGURE 3-18. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS).....................................206
	FIGURE 3-19. ENGINE INSTALLATION - DEUTZ D2.9L4 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS)...........................................212
	FIGURE 3-20. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS)..................................218
	FIGURE 3-21. ENGINE ASSEMBLY - DEUTZ D2.9L4 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS)...............................................220
	FIGURE 3-22. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE............................................................226
	FIGURE 3-23. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE).....................................................................228
	FIGURE 3-24. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 (STAGE V) ENGINE)...........................................................230
	FIGURE 3-25. PUMP COUPLING KIT.................................................................................................................232
	FIGURE 3-26. PISTON PUMP ASSEMBLY (FRONT)......................................................................................................234
	FIGURE 3-27. PISTON PUMP ASSEMBLY (REAR).......................................................................................................238
	FIGURE 3-28. GEAR PUMP ASSEMBLY................................................................................................................242
	FIGURE 3-29. SPARK ARRESTOR INSTALLATION - ANSI EXPORT SPECS...................................................................................244
	FIGURE 3-30. ENGINE BAFFLE INSTALLATION........................................................................................................246
	FIGURE 3-31. ENGINE BAFFLE INSTALLATION - STEEL................................................................................................248
	FIGURE 3-32. ENGINE TRAY JACK..................................................................................................................250
	FIGURE 3-33. OIL COOLER INSTALLATION - DEUTZ D2011 ENGINES (ANSI EXPORT SPECS) (PVC 2001)......................................................252
	FIGURE 3-34. OIL COOLER INSTALLATION - DEUTZ D2011 ENGINES (ANSI EXPORT SPECS) (PVC 2007)......................................................254
	FIGURE 3-35. OIL COOLER INSTALLATION - DEUTZ D2.9L4 ENGINES/DEUTZ D2.9L4 (STAGE V) ENGINES (ANSI, ANSI EXPORT, CE AND CSA SPECS) (PVC 2001)....256
	FIGURE 3-36. OIL COOLER INSTALLATION - DEUTZ D2.9L4 ENGINES/DEUTZ D2.9L4 (STAGE V) ENGINES (ANSI, ANSI EXPORT, CE AND CSA SPECS) (PVC 2007)....258
	FIGURE 3-37. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPEC).......................................................260
	FIGURE 3-38. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE) (ANSI, ANSI EXPORT AND CSA SPECS).......................................264
	FIGURE 3-39. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SEPC).......................................................268
	FIGURE 3-40. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPECS)......................................................272
	FIGURE 3-41. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE) (ANSI, ANSI EXPORT AND CSA SPECS).......................................276
	FIGURE 3-42. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ (STAGE V) ENGINE)......................................................................280
	FIGURE 3-43. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPECS) (PVC 2001)...........................................284
	FIGURE 3-44. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPECS) (PVC 2007)...........................................288
	FIGURE 3-45. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPECS)......................................................292
	FIGURE 3-46. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4) (ANSI, ANSI EXPORT AND CSA SPECS)..............................................296
	FIGURE 3-47. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2.9L4 (STAGE V) ENGINE)...............................................................300
SECTION 4 - BOOM...................................................................................................................................303
	FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - 400SC............................................................................................304
	FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - 460SJC...........................................................................................306
	FIGURE 4-3. MAIN BOOM ASSEMBLY - 400SC.........................................................................................................308
	FIGURE 4-4. MAIN BOOM ASSEMBLY - 460SJC........................................................................................................310
	FIGURE 4-5. JIB BOOM ASSEMBLY - 460SJC.........................................................................................................312
	FIGURE 4-6. ROTATOR ASSEMBLY - 400SC...........................................................................................................314
	FIGURE 4-7. ROTATOR ASSEMBLY - 460SJC..........................................................................................................316
	FIGURE 4-8. POWER TRACK INSTALLATION...........................................................................................................318
	FIGURE 4-9. CAPACITY SWITCH INSTALLATION.......................................................................................................320
	FIGURE 4-10. TRANSPORT SWITCHES INSTALLATION...................................................................................................322
	FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS...................................................................................324
	FIGURE 4-12. BOOM REST INSTALLATION............................................................................................................326
SECTION 5 - PLATFORM...............................................................................................................................329
	FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY......................................................................330
	FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH SWING GATE.....................................................................332
	FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE....................................................................334
	FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE....................................................................336
	FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH DROP BAR.......................................................................338
	FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR......................................................................340
	FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR......................................................................342
	FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE..........................................................344
	FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR.............................................................346
	FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPBAR............................................................348
	FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPGATE...........................................................350
	FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ALL SPECS EXCEPT CE SPECS)......................................352
	FIGURE 5-13. CONSOLE BOX INSTALLATION..........................................................................................................354
	FIGURE 5-14. CONSOLE BOX ASSEMBLY..............................................................................................................356
	FIGURE 5-15. CONTROLLER ASSEMBLY (DRIVE AND STEER).............................................................................................360
	FIGURE 5-16. CONTROLLER ASSEMBLY (LIFT AND SWING)..............................................................................................362
	FIGURE 5-17. LIGHT PANEL INSTALLATION..........................................................................................................366
	FIGURE 5-18. FOOTSWITCH ASSEMBLY...............................................................................................................368
	FIGURE 5-19. TRAY INSTALLATION.................................................................................................................370
	FIGURE 5-20. SOFT TOUCH INSTALLATION - 36IN X 8FT (91.5CM X 2.44M) PLATFORM (OPTIONAL).........................................................372
	FIGURE 5-21. SKYGUARD SYSTEM INSTALLATION......................................................................................................374
	FIGURE 5-22. SKYGLAZIER INSTALLATION...........................................................................................................376
	FIGURE 5-23. SKYWELDER INSTALLATION (50HZ).....................................................................................................378
	FIGURE 5-24. SKYWELDER INSTALLATION (60HZ) (ANSI, ANSI EXPORT AND CSA SPECS)...................................................................380
	FIGURE 5-25. SKYWELDER PREP PACKAGE (60HZ) (ANSI, ANSI EXPORT AND CSA SPECS)...................................................................382
	FIGURE 5-26. WELDER ASSEMBLY...................................................................................................................384
	FIGURE 5-27. SKYEYE INSTALLATION...............................................................................................................386
	FIGURE 5-28. SKYLINE INSTALLATION..............................................................................................................388
	FIGURE 5-29. PIPE RACK INSTALLATION............................................................................................................390
SECTION 6 - CYLINDER...............................................................................................................................393
	FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY...........................................................................................394
	FIGURE 6-2. LIFT CYLINDER ASSEMBLY - MAIN BOOM.................................................................................................396
	FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB - 460SJC..............................................................................................398
	FIGURE 6-4. MASTER CYLINDER ASSEMBLY...........................................................................................................400
	FIGURE 6-5. TELESCOPE CYLINDER ASSEMBLY........................................................................................................402
SECTION 7 - HYDRAULIC..............................................................................................................................405
	FIGURE 7-1. HYDRAULIC DIAGRAM - 400SC (PVC 2001)...............................................................................................406
	FIGURE 7-2. HYDRAULIC DIAGRAM - 400SC (PVC 2007)...............................................................................................414
	FIGURE 7-3. HYDRAULIC DIAGRAM - 460SJC (PVC 2001)..............................................................................................422
	FIGURE 7-4. HYDRAULIC DIAGRAM - 460SJC (PVC 2007)..............................................................................................430
SECTION 8 - ELECTRICAL.............................................................................................................................439
	FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT, AND CSA SPECS)..........................................................440
	FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPECS WITH 4000W/50HZ GENERATOR).............................................442
	FIGURE 8-3. AC BOX AT PLATFORM - 110V IEC YELLOW (CE SPEC WITHOUT GENERATOR)...................................................................444
	FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS WITH 4000W/50HZ GENERATOR)...............................................446
	FIGURE 8-5. AC BOX AT PLATFORM - 220V IEC BLUE (CE SPEC WITHOUT GENERATOR).....................................................................448
	FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE SPEC WITHOUT GENERATOR)...................................................450
	FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPEC WITHOUT GENERATOR)...................................................452
	FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE SPECS WITH 4000W/50HZ GENERATOR).............................454
	FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPECS WITH 4000W/50HZ GENERATOR).............................456
	FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPECS WITH 4000W/50HZ GENERATOR).............................................458
	FIGURE 8-11. AC BOX AT PLATFORM - 220V AFSINT107 (CE SPEC WITHOUT GENERATOR)...................................................................460
	FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ANSI EXPORT AND CE SPECS)....................................462
	FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT & CSA SPECS).....................................464
	FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT & CSA SPECS)............................466
	FIGURE 8-15. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS)............................................................................468
	FIGURE 8-16. BATTERY DISCONNECT SWITCH.........................................................................................................470
	FIGURE 8-17. BEACON HARNESS....................................................................................................................472
	FIGURE 8-18. BOOM HARNESS - 400SC..............................................................................................................474
	FIGURE 8-19. BOOM HARNESS - 460SJC.............................................................................................................476
	FIGURE 8-20. BOOM CAPACITY PROXIMITY SWITCH HARNESS............................................................................................478
	FIGURE 8-21. BOOM TELE IN PROXIMITY SWITCH HARNESS.............................................................................................480
	FIGURE 8-22. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC)................................................................................482
	FIGURE 8-23. BREAKER BOX KIT - 16AMP BREAKER...................................................................................................484
	FIGURE 8-24. BREAKER BOX KIT - 30MA/16 AMP.....................................................................................................486
	FIGURE 8-25. BREAKER BOX KIT WITH THREE BREAKERS...............................................................................................488
	FIGURE 8-26. CABLES AND CLAMPS INSTALLATION - 400SC............................................................................................490
	FIGURE 8-27. CABLES AND CLAMPS INSTALLATION - 4000W-50HZ GENRATOR - 400SC - ANSI EXPORT AND CE SPECS...........................................492
	FIGURE 8-28. CABLES AND CLAMPS INSTALLATION - 4000W-60HZ GENRATOR - 400SC - ANSI, ANSI EXPORT AND CE SPECS.....................................494
	FIGURE 8-29. CABLES AND CLAMPS INSTALLATION - 400SC (7500W GENERATOR)..........................................................................496
	FIGURE 8-30. CABLES AND CLAMPS INSTALLATION - 460SJC...........................................................................................498
	FIGURE 8-31. CABLES AND CLAMPS INSTALLATION - 460SJC (4000W GENERATOR 50HZ) (ANSI EXPORT AND CE SPECS).........................................500
	FIGURE 8-32. CABLES AND CLAMPS INSTALLATION - 460SJC (4000W GENERATOR 60HZ) (ANSI, ANSI EXPORT AND CSA SPECS)..................................502
	FIGURE 8-33. CABLES AND CLAMPS INSTALLATION - 460SJC (7500W GENERATOR).........................................................................504
	FIGURE 8-34. ENGINE HARNESS - DEUTZ D2011......................................................................................................506
	FIGURE 8-35. ENGINE HARNESS - DEUTZ D2.9L4.....................................................................................................508
	FIGURE 8-36. ENGINE HARNESS – DEUTZ D2.9L4 (STAGE V) ENGINE....................................................................................512
	FIGURE 8-37. FUEL HARNESS - DEUTZ D2.9L4 ENGINE................................................................................................516
	FIGURE 8-38. FUEL HARNESS – DEUTZ D2.9L4 (STAGE V) ENGINE......................................................................................518
	FIGURE 8-39. GROUND CONTROL BOX HARNESS........................................................................................................520
	FIGURE 8-40. GENERATOR HARNESS - 4000W GENERATOR...............................................................................................522
	FIGURE 8-41. GENERATOR HARNESS - 2500W GENERATOR (60HZ)........................................................................................524
	FIGURE 8-42. INTERFACE HARNESS - WITH 1 CELL LSS (PVC 2001)....................................................................................526
	FIGURE 8-43. INTERFACE HARNESS - WITH 1 CELL LSS (PVC 2007)....................................................................................528
	FIGURE 8-44. LEFT DRIVE HARNESS................................................................................................................530
	FIGURE 8-45. PLATFORM CONSOLE BOX HARNESS......................................................................................................532
	FIGURE 8-46. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)....................................................................................534
	FIGURE 8-47. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)......................................................................................536
	FIGURE 8-48. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE SPEC)....................................................................538
	FIGURE 8-49. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE SPEC)....................................................................540
	FIGURE 8-50. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)....................................................................................542
	FIGURE 8-51. TURNTABLE HARNESS.................................................................................................................544
	FIGURE 8-52. VALVE HARNESS - MAIN VALVE........................................................................................................548
	FIGURE 8-53. SKYLINE HARNESS...................................................................................................................550
	FIGURE 8-54. SKYEYE INTERMEDIATE HARNESS.......................................................................................................552
	FIGURE 8-55. SKYEYE RECEIVER HARNESS...........................................................................................................554
	FIGURE 8-56. SKYEYE EMITTER HARNESS............................................................................................................556
SECTION 9 - DECALS.................................................................................................................................559
	FIGURE 9-1. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 400SC............................................................................560
	FIGURE 9-2. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 460SJC...........................................................................562
	FIGURE 9-3. DECAL INSTALLATION - CE SPEC - 400SC...............................................................................................564
	FIGURE 9-4. DECAL INSTALLATION - CE SPEC - 460SJC..............................................................................................566
	FIGURE 9-5. DECAL INSTALLATION - CSA SPEC - 400SC..............................................................................................568
	FIGURE 9-6. DECAL INSTALLATION - CSA SPEC - 460SJC.............................................................................................570
	FIGURE 9-7. DECAL INSTALLATION - ANSI EXPORT - 400SC (JAPANESE SPECS)..........................................................................572
	FIGURE 9-8. DECAL INSTALLATION - ANSI EXPORT - 460SJC (JAPANESE SPECS).........................................................................574
	FIGURE 9-9. DECAL INSTALLATION - ANSI EXPORT SPEC - 400SC (KOREAN SPECS).......................................................................576
	FIGURE 9-10. DECAL INSTALLATION - ANSI EXPORT SPEC - 460SJC (KOREAN SPECS).....................................................................578
	FIGURE 9-11. DECAL INSTALLATION - OPTIONS......................................................................................................580
	FIGURE 9-12. SKYWELDER DECAL INSTALLATION - 50HZ (ANSI EXPORT AND CE SPECS)....................................................................584
	FIGURE 9-13. SKYWELDER DECAL INSTALLATION - 60HZ (ANSI EXPORT SPECS) (PVC 2001)................................................................586
	FIGURE 9-14. SKYWELDER DECAL INSTALLATION - 60HZ (ANSI EXPORT SPECS) (PVC 2007)................................................................588
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK.......................................................................................................591
	FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK...................................................................................................592
SECTION 11 - SPECIAL OPTIONS.......................................................................................................................595
	FIGURE 11-1. SPECIAL OPTIONS...................................................................................................................596
PART NUMBER INDEX..................................................................................................................................599

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