JLG 400SC 460SJC PVC 2001 Parts Manual (31215020) – PDF DOWNLOAD En

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JLG 400SC 460SJC PVC 2001 Parts Manual (31215020) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 400SC 460SJC PVC 2001 Parts Manual (31215020) – PDF DOWNLOAD

SECTION 1 - FRAME.......................................................................................................................... 13
	FIGURE 1-1. FRAME UNDERCARRIAGE WITH CARRIER TRACKS.................................................................................... 14
	FIGURE 1-2. UNDERCARRIAGE ASSEMBLY..................................................................................................... 16
	FIGURE 1-3. TRACK ASSEMBLY - RUBBER (BRIDGESTONE POLAND)............................................................................... 18
	FIGURE 1-4. FRAME UNDERCARRIAGE WITH EXCAVATOR TRACKS.................................................................................. 20
	FIGURE 1-5. TRACK ASSEMBLY - RUBBER (BRIDGESTONE JAPAN)................................................................................ 22
	FIGURE 1-6. FRAME UNDERCARRIAGE WITH NON-MARKING TRACKS................................................................................ 24
	FIGURE 1-7. TRACK ASSEMBLY - RUBBER.................................................................................................... 26
	FIGURE 1-8. FRAME UNDERCARRIAGE WITH STEEL TRACKS...................................................................................... 28
	FIGURE 1-9. TRACK ASSEMBLY - STEEL..................................................................................................... 30
	FIGURE 1-10. FRAME UNDERCARRIAGE STEEL TRACKS WITH PADS................................................................................ 32
	FIGURE 1-11. IDLER ASSEMBLY............................................................................................................ 34
	FIGURE 1-12. DRIVE HUB ASSEMBLY........................................................................................................ 36
	FIGURE 1-13. DRIVE MOTOR ASSEMBLY...................................................................................................... 38
SECTION 2 - TURNTABLE...................................................................................................................... 41
	FIGURE 2-1. CONTROL VALVES INSTALLATION - 400SC........................................................................................ 42
	FIGURE 2-2. CONTROL VALVES INSTALLATION - 460SJC....................................................................................... 44
	FIGURE 2-3. MAIN VALVE ASSEMBLY - 400SC................................................................................................ 46
	FIGURE 2-4. MAIN VALVE ASSEMBLY - 460SJC............................................................................................... 50
	FIGURE 2-5. 2 SPEED/BRAKE RELEASE VALVE ASSEMBLY....................................................................................... 54
	FIGURE 2-6. SWING DRIVE INSTALLATION (Prior to SN 0300249939).......................................................................... 56
	FIGURE 2-7. SWING DRIVE INSTALLATION (SN 0300249939 to Present)........................................................................ 58
	FIGURE 2-8. SWING HUB/MOTOR ASSEMBLY (Prior to SN 0300249939).......................................................................... 60
	FIGURE 2-9. SWING HUB/MOTOR ASSEMBLY (SN 0300249939 to Present)........................................................................ 64
	FIGURE 2-10. TURNTABLE BEARING INSTALLATION (WITHOUT TURNTABLE BEARING SPACER)......................................................... 68
	FIGURE 2-11. TURNTABLE BEARING INSTALLATION (WITH TURNTABLE BEARING SPACER)............................................................ 70
	FIGURE 2-12. BEARING LUBE INSTALLATION................................................................................................. 72
	FIGURE 2-13. TURNTABLE LOCK INSTALLATION............................................................................................... 74
	FIGURE 2-14. ROTARY COUPLING INSTALLATION (WITHOUT TURNTABLE BEARING SPACER)........................................................... 76
	FIGURE 2-15. ROTARY COUPLING INSTALLATION (WITH TURNTABLE BEARING SPACER).............................................................. 78
	FIGURE 2-16. TANKS INSTALLATION........................................................................................................ 80
	FIGURE 2-17. AUXILIARY PUMP AND BATTERY INSTALLATION (WITHOUT DISCONNECT).............................................................. 82
	FIGURE 2-18. AUXILIARY PUMP AND BATTERY INSTALLATION (WITH DISCONNECT) (SN 0300259635 to Present)...................................... 84
	FIGURE 2-19. AUXILIARY PUMP ASSEMBLY................................................................................................... 86
	FIGURE 2-20. ELECTRICAL INSTALLATION - 400SC (Prior to SN 0300259635).................................................................. 88
	FIGURE 2-21. ELECTRICAL INSTALLATION - 400SC (SN 0300259635 to Present)................................................................ 90
	FIGURE 2-22. ELECTRICAL INSTALLATION - 460SJC.......................................................................................... 92
	FIGURE 2-23. TURNTABLE COVERS INSTALLATION (SN 0300227267 to Present).................................................................. 94
	FIGURE 2-24. GROUND CONTROL ASSEMBLY - 400SC (ANSI AND CSA SPECS) (SN 0300259635 to Present)........................................... 96
	FIGURE 2-25. ELECTRICAL PANEL ASSEMBLY................................................................................................. 98
	FIGURE 2-26. GROUND CONTROL ASSEMBLY...................................................................................................100
	FIGURE 2-27. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 400SC (CE SPECS).......................................................102
	FIGURE 2-28. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 400SC (ANSI EXPORT SPECS) (SN 0300224020 to Present)...................104
	FIGURE 2-29. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 460SJC (CE SPECS)......................................................106
	FIGURE 2-30. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 460SJC (ANSI EXPORT SPECS) (SN 0300224020 to Present)..................108
	FIGURE 2-31. BEACON LIGHT INSTALLATION - AMBER.........................................................................................110
	FIGURE 2-32. BEACON LIGHT INSTALLATION - BLUE (Prior to SN 0300217319).................................................................112
	FIGURE 2-33. BEACON LIGHT INSTALLATION - BLUE (SN 0300217319 through 0300259634).......................................................114
	FIGURE 2-34. BEACON LIGHT INSTALLATION - BLUE (SN 0300259635 to Present)...............................................................116
	FIGURE 2-35. BEACON LIGHT INSTALLATION - RED (Prior to SN 0300217319)..................................................................118
	FIGURE 2-36. BEACON LIGHT INSTALLATION - RED (SN 0300217319 through 0300259634)........................................................120
	FIGURE 2-37. BEACON LIGHT INSTALLATION - RED (SN 0300259635 to Present)................................................................122
	FIGURE 2-38. HOOD INSTALLATION.........................................................................................................124
	FIGURE 2-39. HOOD ASSEMBLY - ENGINE SIDE...............................................................................................128
	FIGURE 2-40. HOOD ASSEMBLY - TANK SIDE.................................................................................................130
	FIGURE 2-41. STEEL HOOD INSTALLATION (ANSI EXPORT SPECS) (SN 0300224020 to Present)....................................................132
	FIGURE 2-42. STEEL HOOD ASSEMBLY - ENGINE SIDE (ANSI EXPORT SPECS) (SN 0300224020 to Present)..........................................136
	FIGURE 2-43. STEEL HOOD ASSEMBLY - TANK SIDE (ANSI EXPORT SPECS) (SN 0300224020 to Present)............................................138
	FIGURE 2-44. SOUND REDUCTION INSTALLATION - WITH STEEL HOODS (OPTIONAL)................................................................140
SECTION 3 - ENGINE.........................................................................................................................143
	FIGURE 3-1. ENGINE INSTALLATION (DEUTZ 2011L03) (T4I) (CE SPECS).......................................................................144
	FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ 2011L03) (T4I) (CE SPECS)..............................................................148
	FIGURE 3-3. ENGINE ASSEMBLY (DEUTZ 2011L03) (T4I) (CE SPECS)...........................................................................150
	FIGURE 3-4. ENGINE COMPONENTS - DEUTZ D2.3L3 (CE SPECS)................................................................................154
	FIGURE 3-5. ENGINE INSTALLATION - DEUTZ D2.9L4 (T4F) (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) (SN 0300234013 to Present).............158
	FIGURE 3-6. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (T4F) (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) (SN 0300234013 to Present)....164
	FIGURE 3-7. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (T4F) (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) (SN 0300234013 to Present)..........166
	FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2.3L3 (T4I) (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS) (SN 0300234013 to Present)..............172
	FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (T4I) (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS) (SN 0300234013 to Present).....178
	FIGURE 3-10. ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (T4I) (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC) (SN 0300234013 to Present)...........180
	FIGURE 3-11. ENGINE INSTALLATION (DEUTZ D2.9L) (T4F) (ANSI, CSA AND ANSI EXPORT SPECS) (SN 0300224020 to Present)......................184
	FIGURE 3-12. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ D2.9L) (T4F) (ANSI, CSA AND ANSI EXPORT SPECS) (SN 0300224020 to Present).............190
	FIGURE 3-13. ENGINE ASSEMBLY - (DEUTZ D2.9L) (T4F) (ANSI, CSA AND ANSI EXPORT SPECS) (SN 0300224020 to Present)........................192
	FIGURE 3-14. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE....................................................198
	FIGURE 3-15. ENGINE COMPONENTS - (DEUTZ D2.9L) (T4F) (ANSI EXPORT SPECS) (SN 0300224020 to Present)....................................200
	FIGURE 3-16. ENGINE INSTALLATION - DEUTZ T4I ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)......................................204
	FIGURE 3-17. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ T4I (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)....................................208
	FIGURE 3-18. ENGINE ASSEMBLY - DEUTZ T4I ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)..........................................210
	FIGURE 3-19. ENGINE COMPONENTS - DEUTZ D2011 (STAGE V) (Prior to SN 0300255433)........................................................214
	FIGURE 3-20. PUMP COUPLING KIT.........................................................................................................218
	FIGURE 3-21. PISTON PUMP ASSEMBLY (FRONT)..............................................................................................220
	FIGURE 3-22. PISTON PUMP ASSEMBLY (REAR)...............................................................................................224
	FIGURE 3-23. GEAR PUMP ASSEMBLY........................................................................................................228
	FIGURE 3-24. CATALYTIC SPARK ARRESTOR INSTALLATION - ANSI EXPORT AND CE SPECS..........................................................230
	FIGURE 3-25. SPARK ARRESTOR INSTALLATION - ANSI AND ANSI EXPORT SPECS (SN 0300234013 to Present).......................................232
	FIGURE 3-26. SPARK ARRESTOR INSTALLATION - ANSI EXPORT AND CE SPECS....................................................................234
	FIGURE 3-27. ENGINE BAFFLE INSTALLATION................................................................................................236
	FIGURE 3-28. ENGINE BAFFLE INSTALLATION - STEEL (SN 0300227267 to Present).............................................................238
	FIGURE 3-29. ENGINE TRAY JACK..........................................................................................................240
	FIGURE 3-30. OIL COOLER INSTALLATION (CE SPECS)........................................................................................242
	FIGURE 3-31. OIL COOLER INSTALLATION (ANSI EXPORT SPECS) (SN 0300224020 to Present)....................................................244
	FIGURE 3-32. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT SEPC) (SN 0300234013 to Present)...................246
	FIGURE 3-33. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE) (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300224020 to Present)....250
	FIGURE 3-34. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS) (Prior to SN 0300237337).............254
	FIGURE 3-35. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS) (SN 0300237337 to Present)...........258
	FIGURE 3-36. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE) (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300224020 to Present)....262
	FIGURE 3-37. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS)......................................266
	FIGURE 3-38. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4) (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300224020 to Present)...........270
	FIGURE 3-39. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT SPECS) (SN 0300234013 to Present)..................274
	FIGURE 3-40. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT SPEC)  (SN 0300234013 to Present)..................278
SECTION 4 - BOOM...........................................................................................................................281
	FIGURE 4-1. BOOM AND CYLINDER INSTALLATION - 400SC.....................................................................................282
	FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - 460SJC...................................................................................284
	FIGURE 4-3. MAIN BOOM ASSEMBLY - 400SC.................................................................................................286
	FIGURE 4-4. MAIN BOOM ASSEMBLY - 460SJC................................................................................................288
	FIGURE 4-5. JIB BOOM ASSEMBLY - 460SJC (Prior to SN 0300262057)........................................................................290
	FIGURE 4-6. JIB BOOM ASSEMBLY - 460SJC (SN 0300262057 to Present)......................................................................292
	FIGURE 4-7. ROTATOR ASSEMBLY - 400SC (Prior to SN 0300244379)..........................................................................294
	FIGURE 4-8. ROTATOR ASSEMBLY - 400SC (SN 0300244379 to Present)........................................................................296
	FIGURE 4-9. ROTATOR ASSEMBLY - 460SJC..................................................................................................298
	FIGURE 4-10. POWER TRACK INSTALLATION..................................................................................................300
	FIGURE 4-11. CAPACITY SWITCH INSTALLATION..............................................................................................302
	FIGURE 4-12. TRANSPORT SWITCHES INSTALLATION...........................................................................................304
	FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS...............................................................................306
	FIGURE 4-14. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS...........................................................................308
	FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS...........................................................................310
	FIGURE 4-16. CABLES AND CLAMPS INSTALLATION - 400SC....................................................................................312
	FIGURE 4-17. CABLES AND CLAMPS INSTALLATION - 4000W GENRATOR - 400SC (Prior to SN 0300214184)..........................................314
	FIGURE 4-18. CABLES AND CLAMPS INSTALLATION - 4000W-50HZ GENRATOR - 400SC - ANSI EXPORT AND CE SPECS (SN 0300214184 to Present)........316
	FIGURE 4-19. CABLES AND CLAMPS INSTALLATION - 4000W-60HZ GENRATOR - 400SC - ANSI EXPORT SPECS (SN 0300224020 to Present)...............318
	FIGURE 4-20. CABLES AND CLAMPS INSTALLATION - 460SJC - CE SPECS........................................................................320
	FIGURE 4-21. CABLES AND CLAMPS INSTALLATION - 460SJC - ANSI EXPORT SPECS...............................................................322
	FIGURE 4-22. BOOM REST INSTALLATION....................................................................................................324
	FIGURE 4-23. DRIVE DISABLE SWITCH INSTALLATION (SN 0300239462 through 0300250672)......................................................326
SECTION 5 - PLATFORM.......................................................................................................................329
	FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY..............................................................330
	FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M)  WITH SWING GATE............................................................332
	FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M)  WITH SWING GATE...........................................................334
	FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M)  WITH SWING GATE...........................................................336
	FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M)  WITH DROP BAR..............................................................338
	FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M)  WITH DROP BAR.............................................................340
	FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M)  WITH DROP BAR.............................................................342
	FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE..................................................344
	FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR.....................................................346
	FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPBAR (SN 0300261352 to Present).........................348
	FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPGATE (SN 0300261352 to Present)........................350
	FIGURE 5-12. CONSOLE BOX INSTALLATION (Prior to SN 0300259635).........................................................................352
	FIGURE 5-13. CONSOLE BOX INSTALLATION (SN 0300259635 to Present).......................................................................354
	FIGURE 5-14. CONSOLE BOX ASSEMBLY (Prior to SN 0300220076).............................................................................356
	FIGURE 5-15. CONSOLE BOX ASSEMBLY (SN 0300220076 through 0300259635)...................................................................360
	FIGURE 5-16. CONSOLE BOX ASSEMBLY (SN 0300259635 to Present)...........................................................................364
	FIGURE 5-17. CONTROLLER ASSEMBLY (DRIVE AND STEER).....................................................................................368
	FIGURE 5-18. CONTROLLER ASSEMBLY (LIFT AND SWING)......................................................................................370
	FIGURE 5-19. FOOTSWITCH ASSEMBLY.......................................................................................................372
	FIGURE 5-20. LIGHT PANEL INSTALLATION - 400SC (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300234013 to Present).............................374
	FIGURE 5-21. LIGHT PANEL INSTALLATION - 400SC (CE SPEC)................................................................................376
	FIGURE 5-22. LIGHT PANEL INSTALLATION - 460SJC.........................................................................................378
	FIGURE 5-23. TRAY INSTALLATION.........................................................................................................380
	FIGURE 5-24. SOFT TOUCH INSTALLATION - 36IN X 8FT (91.5CM X 2.44M) PLATFORM (OPTIONAL).................................................382
	FIGURE 5-25. SKYGUARD SYSTEM INSTALLATION (Prior to SN 0300259635).....................................................................384
	FIGURE 5-26. SKYGUARD SYSTEM INSTALLATION (SN 0300259635 to Present)...................................................................386
	FIGURE 5-27. CROSS RAIL INSTALLATION...................................................................................................388
	FIGURE 5-28. SKYGLAZIER INSTALLATION...................................................................................................390
	FIGURE 5-29. SKYWELDER INSTALLATION (50HZ).............................................................................................394
	FIGURE 5-30. SKYWELDER INSTALLATION (60HZ) (ANSI EXPORT SPECS) (SN 0300224020 to Present)..............................................396
	FIGURE 5-31. SKYWELDER PREP PACKAGE (60HZ) (ANSI EXPORT SPECS) (SN 0300224020 to Present)..............................................398
	FIGURE 5-32. WELDER ASSEMBLY...........................................................................................................400
	FIGURE 5-33. SKYEYE INSTALLATION.......................................................................................................402
	FIGURE 5-34. SKYLINE INSTALLATION......................................................................................................404
SECTION 6 - CYLINDER.......................................................................................................................407
	FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY...................................................................................408
	FIGURE 6-2. LIFT CYLINDER ASSEMBLY - MAIN BOOM - 400SC (Prior to SN 0300205271)........................................................410
	FIGURE 6-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM - 400SC (SN 0300205271 through 0300226923)..............................................412
	FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM (400SC SN 0300226923 through 0300239153; 460SJC Prior to SN 0300239154).................414
	FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300239154 to Present)..............................................................416
	FIGURE 6-6. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (Prior to SN 0300245226).............................................................418
	FIGURE 6-7. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (USAGE MAY VARY) (SN 0300245226 through 0300245251)..................................420
	FIGURE 6-8. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (USAGE MAY VARY) (SN 0300245252 to Present)..........................................422
	FIGURE 6-9. MASTER CYLINDER ASSEMBLY...................................................................................................424
	FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (Prior to SN 0300244379)......................................................................426
	FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY (SN 0300244379 through 0300255432)............................................................428
	FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY (SN 0300255433 to Present)....................................................................430
SECTION 7 - HYDRAULIC......................................................................................................................433
	FIGURE 7-1. HYDRAULIC DIAGRAM - 400SC..................................................................................................434
	FIGURE 7-2. HYDRAULIC DIAGRAM - 460SJC.................................................................................................442
	FIGURE 7-3. HYDRAULIC DIAGRAM LIST.....................................................................................................450
SECTION 8 - ELECTRICAL.....................................................................................................................451
	FIGURE 8-1. ELECTRICAL DIAGRAM LIST....................................................................................................452
	FIGURE 8-2. AC BOX AT PLATFORM - 110V IEC YELLOW (CE SPEC).............................................................................454
	FIGURE 8-3. AC BOX AT PLATFORM - 220V IEC BLUE (CE SPEC)...............................................................................456
	FIGURE 8-4. AC BOX AT PLATFORM - 220V CEE7 70MM X 70MM POST GROUND (CE SPEC) (Prior to SN 0300214184)..................................458
	FIGURE 8-5. AC BOX AT PLATFORM - 220V CEE7 70MM X 70MM SIDE GROUND (CE SPEC) (Prior to SN 0300214184)..................................460
	FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE SPEC).............................................................462
	FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPEC).............................................................464
	FIGURE 8-8. AC BOX AT PLATFORM - 220V AFSINT107 (CE SPEC)..............................................................................466
	FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT, AND CSA SPECS) (SN 0300234013 to Present).......................468
	FIGURE 8-10. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS)....................................................................470
	FIGURE 8-11. BATTERY DISCONNECT SWITCH (SN 0300259635 to Present)......................................................................472
	FIGURE 8-12. BEACON HARNESS (Prior to SN 0300217319)...................................................................................474
	FIGURE 8-13. BEACON HARNESS (SN 0300217319 to Present).................................................................................476
	FIGURE 8-14. BOOM HARNESS - 400SC......................................................................................................478
	FIGURE 8-15. BOOM HARNESS - 460SJC.....................................................................................................480
	FIGURE 8-16. BOOM CAPACITY PROXIMITY SWITCH HARNESS....................................................................................482
	FIGURE 8-17. BOOM TELE IN PROXIMITY SWITCH HARNESSBEACON HARNESS (BLUE BEACON LIGHT ONLY) BEACON HARNESS (BLUE BEACON LIGHT ONLY)......484
	FIGURE 8-18. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC) (Prior to SN 0300237337)...............................................486
	FIGURE 8-19. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC) (SN 0300237337 to Present).............................................488
	FIGURE 8-20. BREAKER BOX INSTALLATION - 10AMP BREAKER (Prior to SN 0300214184).........................................................490
	FIGURE 8-21. BREAKER BOX KIT - 16AMP BREAKER...........................................................................................492
	FIGURE 8-22. BREAKER BOX KIT - 10AMP BREAKER...........................................................................................494
	FIGURE 8-23. BREAKER BOX KIT - 30MA/16 AMP.............................................................................................496
	FIGURE 8-24. BREAKER BOX KIT WITH THREE BREAKERS.......................................................................................498
	FIGURE 8-25. ENGINE HARNESS - DEUTZ D2.3L3.............................................................................................500
	FIGURE 8-26. ENGINE HARNESS - DEUTZ D2.9L4.............................................................................................502
	FIGURE 8-27. FUEL HARNESS - DEUTZ D2.9L4 ENGINE........................................................................................506
	FIGURE 8-28. GROUND CONTROL BOX HARNESS................................................................................................508
	FIGURE 8-29. GENERATOR HARNESS - 4000W GENERATOR.......................................................................................510
	FIGURE 8-30. GENERATOR HARNESS - 2500W GENERATOR (60HZ)................................................................................512
	FIGURE 8-31. LSS HARNESS...............................................................................................................514
	FIGURE 8-32. PLATFORM CONSOLE BOX HARNESS (Prior to SN 0300259635).....................................................................516
	FIGURE 8-33. PLATFORM CONSOLE BOX HARNESS (SN 0300259635 to Present)...................................................................518
	FIGURE 8-34. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)............................................................................520
	FIGURE 8-35. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)..............................................................................522
	FIGURE 8-36. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM (CE SPEC)..........................................................524
	FIGURE 8-37. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM (CE SPEC)..........................................................526
	FIGURE 8-38. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE SPEC)............................................................528
	FIGURE 8-39. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE SPEC)............................................................530
	FIGURE 8-40. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)............................................................................532
	FIGURE 8-41. SKYGUARD HARNESS..........................................................................................................534
	FIGURE 8-42. TURNTABLE HARNESS.........................................................................................................536
	FIGURE 8-43. TURNTABLE HARNESS.........................................................................................................540
	FIGURE 8-44. VALVE HARNESS - MAIN VALVE................................................................................................544
	FIGURE 8-45. VALVE HARNESS - MAIN VALVE................................................................................................546
	FIGURE 8-46. SKYLINE HARNESS...........................................................................................................548
	FIGURE 8-47. SKYEYE INTERMEDIATE HARNESS...............................................................................................550
	FIGURE 8-48. SKYEYE RECEIVER HARNESS...................................................................................................552
	FIGURE 8-49. SKYEYE EMITTER HARNESS....................................................................................................554
SECTION 9 - DECALS.........................................................................................................................557
	FIGURE 9-1. DECAL INSTALLATION - CE SPEC - 400SC.......................................................................................558
	FIGURE 9-2. DECAL INSTALLATION - ANSI EXPORT - 400SC (SN 0300224020 to Present)........................................................560
	FIGURE 9-3. DECAL INSTALLATION - CE SPEC - 460SJC......................................................................................562
	FIGURE 9-4. DECAL INSTALLATION - ANSI EXPORT - 460SJC (SN 0300224020 to Present).......................................................564
	FIGURE 9-5. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 400SC (SN 0300234013 to Present).........................................566
	FIGURE 9-6. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 460SJC (SN 0300234013 to Present)........................................568
	FIGURE 9-7. DECAL INSTALLATION - CSA SPEC - 400SC (SN 0300234013 to Present)...........................................................570
	FIGURE 9-8. DECAL INSTALLATION - CSA SPEC - 460SJC (SN 0300234013 to Present)..........................................................572
	FIGURE 9-9. DECAL INSTALLATION - ANSI EXPORT SPEC - 400SC (SN 0300234013 to Present)...................................................574
	FIGURE 9-10. DECAL INSTALLATION - ANSI EXPORT SPEC - 460SJC (SN 0300234013 to Present).................................................576
	FIGURE 9-11. DECAL INSTALLATION - OPTIONS..............................................................................................578
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK...............................................................................................581
	FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK...........................................................................................582
SECTION 11 - SPECIAL OPTIONS...............................................................................................................583
	FIGURE 11-1. SPECIAL OPTIONS...........................................................................................................584
PART NUMBER INDEX..........................................................................................................................587

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 PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M