JLG 400SC 460SJC PVC 2001 Parts Manual (31215020) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG 400SC 460SJC PVC 2001 Parts Manual (31215020) – PDF DOWNLOAD
SECTION 1 - FRAME.......................................................................................................................... 13
FIGURE 1-1. FRAME UNDERCARRIAGE WITH CARRIER TRACKS.................................................................................... 14
FIGURE 1-2. UNDERCARRIAGE ASSEMBLY..................................................................................................... 16
FIGURE 1-3. TRACK ASSEMBLY - RUBBER (BRIDGESTONE POLAND)............................................................................... 18
FIGURE 1-4. FRAME UNDERCARRIAGE WITH EXCAVATOR TRACKS.................................................................................. 20
FIGURE 1-5. TRACK ASSEMBLY - RUBBER (BRIDGESTONE JAPAN)................................................................................ 22
FIGURE 1-6. FRAME UNDERCARRIAGE WITH NON-MARKING TRACKS................................................................................ 24
FIGURE 1-7. TRACK ASSEMBLY - RUBBER.................................................................................................... 26
FIGURE 1-8. FRAME UNDERCARRIAGE WITH STEEL TRACKS...................................................................................... 28
FIGURE 1-9. TRACK ASSEMBLY - STEEL..................................................................................................... 30
FIGURE 1-10. FRAME UNDERCARRIAGE STEEL TRACKS WITH PADS................................................................................ 32
FIGURE 1-11. IDLER ASSEMBLY............................................................................................................ 34
FIGURE 1-12. DRIVE HUB ASSEMBLY........................................................................................................ 36
FIGURE 1-13. DRIVE MOTOR ASSEMBLY...................................................................................................... 38
SECTION 2 - TURNTABLE...................................................................................................................... 41
FIGURE 2-1. CONTROL VALVES INSTALLATION - 400SC........................................................................................ 42
FIGURE 2-2. CONTROL VALVES INSTALLATION - 460SJC....................................................................................... 44
FIGURE 2-3. MAIN VALVE ASSEMBLY - 400SC................................................................................................ 46
FIGURE 2-4. MAIN VALVE ASSEMBLY - 460SJC............................................................................................... 50
FIGURE 2-5. 2 SPEED/BRAKE RELEASE VALVE ASSEMBLY....................................................................................... 54
FIGURE 2-6. SWING DRIVE INSTALLATION (Prior to SN 0300249939).......................................................................... 56
FIGURE 2-7. SWING DRIVE INSTALLATION (SN 0300249939 to Present)........................................................................ 58
FIGURE 2-8. SWING HUB/MOTOR ASSEMBLY (Prior to SN 0300249939).......................................................................... 60
FIGURE 2-9. SWING HUB/MOTOR ASSEMBLY (SN 0300249939 to Present)........................................................................ 64
FIGURE 2-10. TURNTABLE BEARING INSTALLATION (WITHOUT TURNTABLE BEARING SPACER)......................................................... 68
FIGURE 2-11. TURNTABLE BEARING INSTALLATION (WITH TURNTABLE BEARING SPACER)............................................................ 70
FIGURE 2-12. BEARING LUBE INSTALLATION................................................................................................. 72
FIGURE 2-13. TURNTABLE LOCK INSTALLATION............................................................................................... 74
FIGURE 2-14. ROTARY COUPLING INSTALLATION (WITHOUT TURNTABLE BEARING SPACER)........................................................... 76
FIGURE 2-15. ROTARY COUPLING INSTALLATION (WITH TURNTABLE BEARING SPACER).............................................................. 78
FIGURE 2-16. TANKS INSTALLATION........................................................................................................ 80
FIGURE 2-17. AUXILIARY PUMP AND BATTERY INSTALLATION (WITHOUT DISCONNECT).............................................................. 82
FIGURE 2-18. AUXILIARY PUMP AND BATTERY INSTALLATION (WITH DISCONNECT) (SN 0300259635 to Present)...................................... 84
FIGURE 2-19. AUXILIARY PUMP ASSEMBLY................................................................................................... 86
FIGURE 2-20. ELECTRICAL INSTALLATION - 400SC (Prior to SN 0300259635).................................................................. 88
FIGURE 2-21. ELECTRICAL INSTALLATION - 400SC (SN 0300259635 to Present)................................................................ 90
FIGURE 2-22. ELECTRICAL INSTALLATION - 460SJC.......................................................................................... 92
FIGURE 2-23. TURNTABLE COVERS INSTALLATION (SN 0300227267 to Present).................................................................. 94
FIGURE 2-24. GROUND CONTROL ASSEMBLY - 400SC (ANSI AND CSA SPECS) (SN 0300259635 to Present)........................................... 96
FIGURE 2-25. ELECTRICAL PANEL ASSEMBLY................................................................................................. 98
FIGURE 2-26. GROUND CONTROL ASSEMBLY...................................................................................................100
FIGURE 2-27. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 400SC (CE SPECS).......................................................102
FIGURE 2-28. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 400SC (ANSI EXPORT SPECS) (SN 0300224020 to Present)...................104
FIGURE 2-29. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 460SJC (CE SPECS)......................................................106
FIGURE 2-30. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 460SJC (ANSI EXPORT SPECS) (SN 0300224020 to Present)..................108
FIGURE 2-31. BEACON LIGHT INSTALLATION - AMBER.........................................................................................110
FIGURE 2-32. BEACON LIGHT INSTALLATION - BLUE (Prior to SN 0300217319).................................................................112
FIGURE 2-33. BEACON LIGHT INSTALLATION - BLUE (SN 0300217319 through 0300259634).......................................................114
FIGURE 2-34. BEACON LIGHT INSTALLATION - BLUE (SN 0300259635 to Present)...............................................................116
FIGURE 2-35. BEACON LIGHT INSTALLATION - RED (Prior to SN 0300217319)..................................................................118
FIGURE 2-36. BEACON LIGHT INSTALLATION - RED (SN 0300217319 through 0300259634)........................................................120
FIGURE 2-37. BEACON LIGHT INSTALLATION - RED (SN 0300259635 to Present)................................................................122
FIGURE 2-38. HOOD INSTALLATION.........................................................................................................124
FIGURE 2-39. HOOD ASSEMBLY - ENGINE SIDE...............................................................................................128
FIGURE 2-40. HOOD ASSEMBLY - TANK SIDE.................................................................................................130
FIGURE 2-41. STEEL HOOD INSTALLATION (ANSI EXPORT SPECS) (SN 0300224020 to Present)....................................................132
FIGURE 2-42. STEEL HOOD ASSEMBLY - ENGINE SIDE (ANSI EXPORT SPECS) (SN 0300224020 to Present)..........................................136
FIGURE 2-43. STEEL HOOD ASSEMBLY - TANK SIDE (ANSI EXPORT SPECS) (SN 0300224020 to Present)............................................138
FIGURE 2-44. SOUND REDUCTION INSTALLATION - WITH STEEL HOODS (OPTIONAL)................................................................140
SECTION 3 - ENGINE.........................................................................................................................143
FIGURE 3-1. ENGINE INSTALLATION (DEUTZ 2011L03) (T4I) (CE SPECS).......................................................................144
FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ 2011L03) (T4I) (CE SPECS)..............................................................148
FIGURE 3-3. ENGINE ASSEMBLY (DEUTZ 2011L03) (T4I) (CE SPECS)...........................................................................150
FIGURE 3-4. ENGINE COMPONENTS - DEUTZ D2.3L3 (CE SPECS)................................................................................154
FIGURE 3-5. ENGINE INSTALLATION - DEUTZ D2.9L4 (T4F) (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) (SN 0300234013 to Present).............158
FIGURE 3-6. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (T4F) (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) (SN 0300234013 to Present)....164
FIGURE 3-7. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (T4F) (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) (SN 0300234013 to Present)..........166
FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2.3L3 (T4I) (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS) (SN 0300234013 to Present)..............172
FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (T4I) (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS) (SN 0300234013 to Present).....178
FIGURE 3-10. ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (T4I) (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC) (SN 0300234013 to Present)...........180
FIGURE 3-11. ENGINE INSTALLATION (DEUTZ D2.9L) (T4F) (ANSI, CSA AND ANSI EXPORT SPECS) (SN 0300224020 to Present)......................184
FIGURE 3-12. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ D2.9L) (T4F) (ANSI, CSA AND ANSI EXPORT SPECS) (SN 0300224020 to Present).............190
FIGURE 3-13. ENGINE ASSEMBLY - (DEUTZ D2.9L) (T4F) (ANSI, CSA AND ANSI EXPORT SPECS) (SN 0300224020 to Present)........................192
FIGURE 3-14. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE....................................................198
FIGURE 3-15. ENGINE COMPONENTS - (DEUTZ D2.9L) (T4F) (ANSI EXPORT SPECS) (SN 0300224020 to Present)....................................200
FIGURE 3-16. ENGINE INSTALLATION - DEUTZ T4I ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)......................................204
FIGURE 3-17. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ T4I (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)....................................208
FIGURE 3-18. ENGINE ASSEMBLY - DEUTZ T4I ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)..........................................210
FIGURE 3-19. ENGINE COMPONENTS - DEUTZ D2011 (STAGE V) (Prior to SN 0300255433)........................................................214
FIGURE 3-20. PUMP COUPLING KIT.........................................................................................................218
FIGURE 3-21. PISTON PUMP ASSEMBLY (FRONT)..............................................................................................220
FIGURE 3-22. PISTON PUMP ASSEMBLY (REAR)...............................................................................................224
FIGURE 3-23. GEAR PUMP ASSEMBLY........................................................................................................228
FIGURE 3-24. CATALYTIC SPARK ARRESTOR INSTALLATION - ANSI EXPORT AND CE SPECS..........................................................230
FIGURE 3-25. SPARK ARRESTOR INSTALLATION - ANSI AND ANSI EXPORT SPECS (SN 0300234013 to Present).......................................232
FIGURE 3-26. SPARK ARRESTOR INSTALLATION - ANSI EXPORT AND CE SPECS....................................................................234
FIGURE 3-27. ENGINE BAFFLE INSTALLATION................................................................................................236
FIGURE 3-28. ENGINE BAFFLE INSTALLATION - STEEL (SN 0300227267 to Present).............................................................238
FIGURE 3-29. ENGINE TRAY JACK..........................................................................................................240
FIGURE 3-30. OIL COOLER INSTALLATION (CE SPECS)........................................................................................242
FIGURE 3-31. OIL COOLER INSTALLATION (ANSI EXPORT SPECS) (SN 0300224020 to Present)....................................................244
FIGURE 3-32. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT SEPC) (SN 0300234013 to Present)...................246
FIGURE 3-33. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE) (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300224020 to Present)....250
FIGURE 3-34. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS) (Prior to SN 0300237337).............254
FIGURE 3-35. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS) (SN 0300237337 to Present)...........258
FIGURE 3-36. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE) (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300224020 to Present)....262
FIGURE 3-37. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS)......................................266
FIGURE 3-38. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4) (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300224020 to Present)...........270
FIGURE 3-39. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT SPECS) (SN 0300234013 to Present)..................274
FIGURE 3-40. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT SPEC) (SN 0300234013 to Present)..................278
SECTION 4 - BOOM...........................................................................................................................281
FIGURE 4-1. BOOM AND CYLINDER INSTALLATION - 400SC.....................................................................................282
FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - 460SJC...................................................................................284
FIGURE 4-3. MAIN BOOM ASSEMBLY - 400SC.................................................................................................286
FIGURE 4-4. MAIN BOOM ASSEMBLY - 460SJC................................................................................................288
FIGURE 4-5. JIB BOOM ASSEMBLY - 460SJC (Prior to SN 0300262057)........................................................................290
FIGURE 4-6. JIB BOOM ASSEMBLY - 460SJC (SN 0300262057 to Present)......................................................................292
FIGURE 4-7. ROTATOR ASSEMBLY - 400SC (Prior to SN 0300244379)..........................................................................294
FIGURE 4-8. ROTATOR ASSEMBLY - 400SC (SN 0300244379 to Present)........................................................................296
FIGURE 4-9. ROTATOR ASSEMBLY - 460SJC..................................................................................................298
FIGURE 4-10. POWER TRACK INSTALLATION..................................................................................................300
FIGURE 4-11. CAPACITY SWITCH INSTALLATION..............................................................................................302
FIGURE 4-12. TRANSPORT SWITCHES INSTALLATION...........................................................................................304
FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS...............................................................................306
FIGURE 4-14. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS...........................................................................308
FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS...........................................................................310
FIGURE 4-16. CABLES AND CLAMPS INSTALLATION - 400SC....................................................................................312
FIGURE 4-17. CABLES AND CLAMPS INSTALLATION - 4000W GENRATOR - 400SC (Prior to SN 0300214184)..........................................314
FIGURE 4-18. CABLES AND CLAMPS INSTALLATION - 4000W-50HZ GENRATOR - 400SC - ANSI EXPORT AND CE SPECS (SN 0300214184 to Present)........316
FIGURE 4-19. CABLES AND CLAMPS INSTALLATION - 4000W-60HZ GENRATOR - 400SC - ANSI EXPORT SPECS (SN 0300224020 to Present)...............318
FIGURE 4-20. CABLES AND CLAMPS INSTALLATION - 460SJC - CE SPECS........................................................................320
FIGURE 4-21. CABLES AND CLAMPS INSTALLATION - 460SJC - ANSI EXPORT SPECS...............................................................322
FIGURE 4-22. BOOM REST INSTALLATION....................................................................................................324
FIGURE 4-23. DRIVE DISABLE SWITCH INSTALLATION (SN 0300239462 through 0300250672)......................................................326
SECTION 5 - PLATFORM.......................................................................................................................329
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY..............................................................330
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH SWING GATE............................................................332
FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE...........................................................334
FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE...........................................................336
FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH DROP BAR..............................................................338
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR.............................................................340
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR.............................................................342
FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE..................................................344
FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR.....................................................346
FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPBAR (SN 0300261352 to Present).........................348
FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPGATE (SN 0300261352 to Present)........................350
FIGURE 5-12. CONSOLE BOX INSTALLATION (Prior to SN 0300259635).........................................................................352
FIGURE 5-13. CONSOLE BOX INSTALLATION (SN 0300259635 to Present).......................................................................354
FIGURE 5-14. CONSOLE BOX ASSEMBLY (Prior to SN 0300220076).............................................................................356
FIGURE 5-15. CONSOLE BOX ASSEMBLY (SN 0300220076 through 0300259635)...................................................................360
FIGURE 5-16. CONSOLE BOX ASSEMBLY (SN 0300259635 to Present)...........................................................................364
FIGURE 5-17. CONTROLLER ASSEMBLY (DRIVE AND STEER).....................................................................................368
FIGURE 5-18. CONTROLLER ASSEMBLY (LIFT AND SWING)......................................................................................370
FIGURE 5-19. FOOTSWITCH ASSEMBLY.......................................................................................................372
FIGURE 5-20. LIGHT PANEL INSTALLATION - 400SC (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300234013 to Present).............................374
FIGURE 5-21. LIGHT PANEL INSTALLATION - 400SC (CE SPEC)................................................................................376
FIGURE 5-22. LIGHT PANEL INSTALLATION - 460SJC.........................................................................................378
FIGURE 5-23. TRAY INSTALLATION.........................................................................................................380
FIGURE 5-24. SOFT TOUCH INSTALLATION - 36IN X 8FT (91.5CM X 2.44M) PLATFORM (OPTIONAL).................................................382
FIGURE 5-25. SKYGUARD SYSTEM INSTALLATION (Prior to SN 0300259635).....................................................................384
FIGURE 5-26. SKYGUARD SYSTEM INSTALLATION (SN 0300259635 to Present)...................................................................386
FIGURE 5-27. CROSS RAIL INSTALLATION...................................................................................................388
FIGURE 5-28. SKYGLAZIER INSTALLATION...................................................................................................390
FIGURE 5-29. SKYWELDER INSTALLATION (50HZ).............................................................................................394
FIGURE 5-30. SKYWELDER INSTALLATION (60HZ) (ANSI EXPORT SPECS) (SN 0300224020 to Present)..............................................396
FIGURE 5-31. SKYWELDER PREP PACKAGE (60HZ) (ANSI EXPORT SPECS) (SN 0300224020 to Present)..............................................398
FIGURE 5-32. WELDER ASSEMBLY...........................................................................................................400
FIGURE 5-33. SKYEYE INSTALLATION.......................................................................................................402
FIGURE 5-34. SKYLINE INSTALLATION......................................................................................................404
SECTION 6 - CYLINDER.......................................................................................................................407
FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY...................................................................................408
FIGURE 6-2. LIFT CYLINDER ASSEMBLY - MAIN BOOM - 400SC (Prior to SN 0300205271)........................................................410
FIGURE 6-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM - 400SC (SN 0300205271 through 0300226923)..............................................412
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM (400SC SN 0300226923 through 0300239153; 460SJC Prior to SN 0300239154).................414
FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300239154 to Present)..............................................................416
FIGURE 6-6. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (Prior to SN 0300245226).............................................................418
FIGURE 6-7. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (USAGE MAY VARY) (SN 0300245226 through 0300245251)..................................420
FIGURE 6-8. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (USAGE MAY VARY) (SN 0300245252 to Present)..........................................422
FIGURE 6-9. MASTER CYLINDER ASSEMBLY...................................................................................................424
FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (Prior to SN 0300244379)......................................................................426
FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY (SN 0300244379 through 0300255432)............................................................428
FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY (SN 0300255433 to Present)....................................................................430
SECTION 7 - HYDRAULIC......................................................................................................................433
FIGURE 7-1. HYDRAULIC DIAGRAM - 400SC..................................................................................................434
FIGURE 7-2. HYDRAULIC DIAGRAM - 460SJC.................................................................................................442
FIGURE 7-3. HYDRAULIC DIAGRAM LIST.....................................................................................................450
SECTION 8 - ELECTRICAL.....................................................................................................................451
FIGURE 8-1. ELECTRICAL DIAGRAM LIST....................................................................................................452
FIGURE 8-2. AC BOX AT PLATFORM - 110V IEC YELLOW (CE SPEC).............................................................................454
FIGURE 8-3. AC BOX AT PLATFORM - 220V IEC BLUE (CE SPEC)...............................................................................456
FIGURE 8-4. AC BOX AT PLATFORM - 220V CEE7 70MM X 70MM POST GROUND (CE SPEC) (Prior to SN 0300214184)..................................458
FIGURE 8-5. AC BOX AT PLATFORM - 220V CEE7 70MM X 70MM SIDE GROUND (CE SPEC) (Prior to SN 0300214184)..................................460
FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE SPEC).............................................................462
FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPEC).............................................................464
FIGURE 8-8. AC BOX AT PLATFORM - 220V AFSINT107 (CE SPEC)..............................................................................466
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT, AND CSA SPECS) (SN 0300234013 to Present).......................468
FIGURE 8-10. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS)....................................................................470
FIGURE 8-11. BATTERY DISCONNECT SWITCH (SN 0300259635 to Present)......................................................................472
FIGURE 8-12. BEACON HARNESS (Prior to SN 0300217319)...................................................................................474
FIGURE 8-13. BEACON HARNESS (SN 0300217319 to Present).................................................................................476
FIGURE 8-14. BOOM HARNESS - 400SC......................................................................................................478
FIGURE 8-15. BOOM HARNESS - 460SJC.....................................................................................................480
FIGURE 8-16. BOOM CAPACITY PROXIMITY SWITCH HARNESS....................................................................................482
FIGURE 8-17. BOOM TELE IN PROXIMITY SWITCH HARNESSBEACON HARNESS (BLUE BEACON LIGHT ONLY) BEACON HARNESS (BLUE BEACON LIGHT ONLY)......484
FIGURE 8-18. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC) (Prior to SN 0300237337)...............................................486
FIGURE 8-19. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC) (SN 0300237337 to Present).............................................488
FIGURE 8-20. BREAKER BOX INSTALLATION - 10AMP BREAKER (Prior to SN 0300214184).........................................................490
FIGURE 8-21. BREAKER BOX KIT - 16AMP BREAKER...........................................................................................492
FIGURE 8-22. BREAKER BOX KIT - 10AMP BREAKER...........................................................................................494
FIGURE 8-23. BREAKER BOX KIT - 30MA/16 AMP.............................................................................................496
FIGURE 8-24. BREAKER BOX KIT WITH THREE BREAKERS.......................................................................................498
FIGURE 8-25. ENGINE HARNESS - DEUTZ D2.3L3.............................................................................................500
FIGURE 8-26. ENGINE HARNESS - DEUTZ D2.9L4.............................................................................................502
FIGURE 8-27. FUEL HARNESS - DEUTZ D2.9L4 ENGINE........................................................................................506
FIGURE 8-28. GROUND CONTROL BOX HARNESS................................................................................................508
FIGURE 8-29. GENERATOR HARNESS - 4000W GENERATOR.......................................................................................510
FIGURE 8-30. GENERATOR HARNESS - 2500W GENERATOR (60HZ)................................................................................512
FIGURE 8-31. LSS HARNESS...............................................................................................................514
FIGURE 8-32. PLATFORM CONSOLE BOX HARNESS (Prior to SN 0300259635).....................................................................516
FIGURE 8-33. PLATFORM CONSOLE BOX HARNESS (SN 0300259635 to Present)...................................................................518
FIGURE 8-34. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)............................................................................520
FIGURE 8-35. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)..............................................................................522
FIGURE 8-36. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM (CE SPEC)..........................................................524
FIGURE 8-37. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM (CE SPEC)..........................................................526
FIGURE 8-38. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE SPEC)............................................................528
FIGURE 8-39. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE SPEC)............................................................530
FIGURE 8-40. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)............................................................................532
FIGURE 8-41. SKYGUARD HARNESS..........................................................................................................534
FIGURE 8-42. TURNTABLE HARNESS.........................................................................................................536
FIGURE 8-43. TURNTABLE HARNESS.........................................................................................................540
FIGURE 8-44. VALVE HARNESS - MAIN VALVE................................................................................................544
FIGURE 8-45. VALVE HARNESS - MAIN VALVE................................................................................................546
FIGURE 8-46. SKYLINE HARNESS...........................................................................................................548
FIGURE 8-47. SKYEYE INTERMEDIATE HARNESS...............................................................................................550
FIGURE 8-48. SKYEYE RECEIVER HARNESS...................................................................................................552
FIGURE 8-49. SKYEYE EMITTER HARNESS....................................................................................................554
SECTION 9 - DECALS.........................................................................................................................557
FIGURE 9-1. DECAL INSTALLATION - CE SPEC - 400SC.......................................................................................558
FIGURE 9-2. DECAL INSTALLATION - ANSI EXPORT - 400SC (SN 0300224020 to Present)........................................................560
FIGURE 9-3. DECAL INSTALLATION - CE SPEC - 460SJC......................................................................................562
FIGURE 9-4. DECAL INSTALLATION - ANSI EXPORT - 460SJC (SN 0300224020 to Present).......................................................564
FIGURE 9-5. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 400SC (SN 0300234013 to Present).........................................566
FIGURE 9-6. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 460SJC (SN 0300234013 to Present)........................................568
FIGURE 9-7. DECAL INSTALLATION - CSA SPEC - 400SC (SN 0300234013 to Present)...........................................................570
FIGURE 9-8. DECAL INSTALLATION - CSA SPEC - 460SJC (SN 0300234013 to Present)..........................................................572
FIGURE 9-9. DECAL INSTALLATION - ANSI EXPORT SPEC - 400SC (SN 0300234013 to Present)...................................................574
FIGURE 9-10. DECAL INSTALLATION - ANSI EXPORT SPEC - 460SJC (SN 0300234013 to Present).................................................576
FIGURE 9-11. DECAL INSTALLATION - OPTIONS..............................................................................................578
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK...............................................................................................581
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK...........................................................................................582
SECTION 11 - SPECIAL OPTIONS...............................................................................................................583
FIGURE 11-1. SPECIAL OPTIONS...........................................................................................................584
PART NUMBER INDEX..........................................................................................................................587
IMAGES PREVIEW OF THE MANUAL:
JLG 400SC 460SJC PVC 2001 Parts Manual (31215020) – PDF DOWNLOADJLG 400SC 460SJC PVC 2001 Parts Manual (31215020) – PDF DOWNLOADJLG 400SC 460SJC PVC 2001 Parts Manual (31215020) – PDF DOWNLOAD
PLEASE NOTE:
This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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