JLG 450A 450AJ Parts Manual (3121660) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG 450A 450AJ Parts Manual (3121660) – PDF DOWNLOAD
SECTION 1 - FRAME...................................................................................................................................................................................................................... 15
FIGURE 1-1. AXLE INSTALLATION...................................................................................................................................................................................................... 16
FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE................................................................................................................................................................................. 18
FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE.................................................................................................................................................................................... 20
FIGURE 1-4. WHEEL DRIVE INSTALLATION (2WD)......................................................................................................................................................................................... 22
FIGURE 1-5. WHEEL DRIVE INSTALLATION (4WD)......................................................................................................................................................................................... 24
FIGURE 1-6. HUB - SPINDLE ASSEMBLY................................................................................................................................................................................................. 26
FIGURE 1-7. DRIVE HUB AND BRAKE ASSEMBLY - REAR.................................................................................................................................................................................... 28
FIGURE 1-8. DRIVE HUB ASSEMBLY - FRONT............................................................................................................................................................................................. 32
FIGURE 1-9. DRIVE MOTOR ASSEMBLY (2WD)............................................................................................................................................................................................. 34
FIGURE 1-10. DRIVE MOTOR ASSEMBLY (4WD)............................................................................................................................................................................................ 36
FIGURE 1-11. FRAME SHIELD INSTALLATION............................................................................................................................................................................................. 38
FIGURE 1-12. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS).................................................................................................................... 40
FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED NON MARKING (AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)........................................................................................................ 42
FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 33 X 12-20 SOLID NON-MARKING (AVAILABLE ON AUSTRALIAN AND CE SPECS)..................................................................................................................... 44
FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 33 X 16LL500 PNEUMATIC TURF AND SAND (AVAILABLE ON ANSI AND ANSI EXPORT SPECS).......................................................................................................... 46
FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC (AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)................................................................................................................. 48
FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC WITH TIRE SEALANT (AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)............................................................................................... 50
FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 FOAM-FILLED (AVAILABLE ON ALL SPECS)..................................................................................................................................... 52
FIGURE 1-19. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED (AVAILABLE ON AUSTRALIAN, CE AND CHINA SPECS).................................................................................................................... 54
FIGURE 1-20. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED NON-MARKING (AVAILABLE ON AUSTRALIAN, CE AND CHINA SPECS)........................................................................................................ 56
FIGURE 1-21. 2WD VALVES INSTALLATION - 450A FRAME MOUNTED.......................................................................................................................................................................... 58
FIGURE 1-22. 2WD VALVES INSTALLATION - 450AJ FRAME MOUNTED......................................................................................................................................................................... 60
FIGURE 1-23. 4WD VALVES INSTALLATION - 450A FRAME MOUNTED.......................................................................................................................................................................... 62
FIGURE 1-24. 4WD VALVES INSTALLATION - 450AJ FRAME MOUNTED......................................................................................................................................................................... 64
FIGURE 1-25. TRACTION VALVE ASSEMBLY - 2WD......................................................................................................................................................................................... 66
FIGURE 1-26. TRACTION VALVE ASSEMBLY - 4WD......................................................................................................................................................................................... 68
FIGURE 1-27. TOW PACKAGE INSTALLATION (OPTIONAL)................................................................................................................................................................................... 70
FIGURE 1-28. TOW BAR ASSEMBLY...................................................................................................................................................................................................... 72
SECTION 2 - TURNTABLE.................................................................................................................................................................................................................. 75
FIGURE 2-1. 2WD VALVES INSTALLATION - 450A TURNTABLE MOUNTED....................................................................................................................................................................... 76
FIGURE 2-2. 2WD VALVES INSTALLATION - 450AJ TURNTABLE MOUNTED...................................................................................................................................................................... 78
FIGURE 2-3. 4WD VALVES INSTALLATION - 450A TURNTABLE MOUNTED....................................................................................................................................................................... 80
FIGURE 2-4. 4WD VALVES INSTALLATION - 450AJ TURNTABLE MOUNTED...................................................................................................................................................................... 82
FIGURE 2-5. MAIN VALVE ASSEMBLY.................................................................................................................................................................................................... 84
FIGURE 2-6. AUXILIARY PUMP ASSEMBLY................................................................................................................................................................................................ 86
FIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATION......................................................................................................................................................................... 88
FIGURE 2-8. SWING MOTOR ASSEMBLY................................................................................................................................................................................................... 90
FIGURE 2-9. TURNTABLE BEARING ASSEMBLY............................................................................................................................................................................................. 92
FIGURE 2-10. TURNTABLE COVERS INSTALLATION......................................................................................................................................................................................... 94
FIGURE 2-11. TURNTABLE LOCK INSTALLATION........................................................................................................................................................................................... 96
FIGURE 2-12. TANKS INSTALLATION - DIESEL MACHINES (SN 0300201991 through 0300225480, SN E300002833 through E300004226)............................................................................................................. 98
FIGURE 2-13. TANKS INSTALLATION - DIESEL MACHINES (SN 0300225481 through 0300272317, SN 1300007279 through 1300007373, SN B300003516 through B300005760, SN E300004227 through E300007990).........................................100
FIGURE 2-14. TANKS INSTALLATION - GAS MACHINES (SN 0300201991 through 0300225480)..................................................................................................................................................102
FIGURE 2-15. TANKS INSTALLATION - GAS MACHINES (SN 0300225481 through 0300272317)..................................................................................................................................................104
FIGURE 2-16. DRIVE ORIENTATION INSTALLATION........................................................................................................................................................................................106
FIGURE 2-17. GROUND CONTROL ASSEMBLY - 450A WITH DEUTZ/GM ENGINES (ANSI SPECS).....................................................................................................................................................108
FIGURE 2-18. GROUND CONTROL ASSEMBLY - 450AJ WITH DEUTZ/GM ENGINES (ALL SPECS EXCEPT CE SPECS).....................................................................................................................................110
FIGURE 2-19. GROUND CONTROL ASSEMBLY - 450AJ WITH DEUTZ ENGINE (CE SPECS ONLY).....................................................................................................................................................112
FIGURE 2-20. GROUND CONTROL ASSEMBLY - 450A WITH KUBOTA ENGINE (ANSI SPECS ONLY)...................................................................................................................................................114
FIGURE 2-21. GROUND CONTROL ASSEMBLY - 450AJ WITH KUBOTA ENGINE (ANSI AND CSA SPECS ONLY)..........................................................................................................................................116
FIGURE 2-22. ELECTRICAL SYSTEM INSTALLATION........................................................................................................................................................................................118
FIGURE 2-23. BEACON LIGHT INSTALLATION - AMBER.....................................................................................................................................................................................122
FIGURE 2-24. BEACON LIGHT INSTALLATION - BLUE (SN 0300201991 through 0300202578)...................................................................................................................................................124
FIGURE 2-25. BEACON LIGHT INSTALLATION - BLUE (SN 0300202579 through 0300259091, SN 1300007279 through 1300007373, SN B300003516 through B300005760, SN E300002833 through E300007540).............................................126
FIGURE 2-26. BEACON LIGHT INSTALLATION - BLUE (SN 0300259092 through 0300272317, SN E300007541 through E300007990).................................................................................................................128
FIGURE 2-27. BEACON LIGHT INSTALLATION - RED (SN 0300214537 through 0300272317, SN 1300007279 through 1300007373, SN B300003516 through B300005760, SN E300003246 through E300007540)..............................................130
FIGURE 2-28. BEACON LIGHT INSTALLATION - RED (SN 0300259092 through 0300272317, SN E300007541 through E300007990)..................................................................................................................132
FIGURE 2-29. BATTERY AND CABLE INSTALLATION - USA AND CHINA BUILT MACHINES.........................................................................................................................................................134
FIGURE 2-30. BATTERY AND CABLE INSTALLATION - ROMANIAN BUILT MACHINES..............................................................................................................................................................136
FIGURE 2-31. HOODS INSTALLATION - 450A WITH DEUTZ/GM ENGINES (SN 0300201991 through 0300222765)....................................................................................................................................138
FIGURE 2-32. HOODS INSTALLATION - 450A WITH DEUTZ/GM ENGINES (SN 0300222766 through 0300272317)....................................................................................................................................142
FIGURE 2-33. HOODS INSTALLATION - 450AJ WITH DEUTZ/GM/KUBOTA ENGINES (SN 0300201991 through 0300272317, SN B300003516 through B300005760, SN E300002833 through E300006670)........................................................146
FIGURE 2-34. HOODS INSTALLATION - 450AJ WITH DEUTZ ENGINE (SN E300006671 through E300007990).......................................................................................................................................150
FIGURE 2-35. HOODS INSTALLATION - 450A WITH KUBOTA ENGINE..........................................................................................................................................................................154
FIGURE 2-36. HOODS INSTALLATION - 450AJ WITH KUBOTA ENGINE.........................................................................................................................................................................158
FIGURE 2-37. HOOD ASSEMBLY - TANK SIDE (SN 0300201991 through 0300272317, SN B300003516 through B300005760, SN E300002833 through E300006670)......................................................................................162
FIGURE 2-38. HOOD ASSEMBLY - TANK SIDE (SN E300006671 through E300007990)..........................................................................................................................................................164
FIGURE 2-39. HOOD ASSEMBLY - ENGINE SIDE (SN 0300201991 through 0300272317, SN B300003516 through B300005760, SN E300002833 through E300006670)....................................................................................166
FIGURE 2-40. HOOD ASSEMBLY - ENGINE SIDE (SN E30000667 through E300007990).........................................................................................................................................................168
FIGURE 2-41. COVERS INSTALLATION - COUNTERWEIGHT (450AJ) (USED ON MACHINES WITH FOAM-FILLED TIRES FOR ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)...................................................................................170
FIGURE 2-42. COVERS INSTALLATION - COUNTERWEIGHT (450AJ) (USED ON MACHINES WITH PNEUMATIC TIRES FOR ANSI EXPORT, AUSTRALIAN, CE AND JAPANESE SPECS)................................................................................172
FIGURE 2-43. COVERS INSTALLATION - COUNTERWEIGHT (450AJ) (USED ON MACHINES WITH TURF AND SAND TIRES FOR ANSI AND ANSI EXPORT SPECS)................................................................................................174
SECTION 3 - ENGINE.....................................................................................................................................................................................................................177
FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS).........................................................................................................178
FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS).......................................................................................................184
FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS).............................................................................................................186
FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)...................................................................................................................................192
FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)................................................................................................................................198
FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS).......................................................................................................................................200
FIGURE 3-7. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (CHINA SPEC).................................................................................................................................................................206
FIGURE 3-8. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (CHINA SPEC).....................................................................................................................................................................212
FIGURE 3-9. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)..........................................................................................................................................................218
FIGURE 3-10. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE................................................................................................................................................220
FIGURE 3-11. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (ANSI AND CSA SPECS)..........................................................................................................................................................222
FIGURE 3-12. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (CHINA SPEC)..................................................................................................................................................................226
FIGURE 3-13. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS).......................................................................................................230
FIGURE 3-14. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS).....................................................................................................234
FIGURE 3-15. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS)...........................................................................................................236
FIGURE 3-16. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)..........................................................................................................................240
FIGURE 3-17. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)........................................................................................................................246
FIGURE 3-18. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)..............................................................................................................................248
FIGURE 3-19. ENGINE COMPONENTS - DEUTZ D2011.......................................................................................................................................................................................252
FIGURE 3-20. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)................................................................................................................................256
FIGURE 3-21. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)..............................................................................................................................260
FIGURE 3-22. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)....................................................................................................................................262
FIGURE 3-23. ENGINE COMPONENTS - DEUTZ D2011 (STAGE V).............................................................................................................................................................................266
FIGURE 3-24. ENGINE INSTALLATION - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300222052)...........................................................................................................................270
FIGURE 3-25. ENGINE INSTALLATION - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300222053 through 0300272317)...........................................................................................................................276
FIGURE 3-26. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300222052)..................................................................................................................282
FIGURE 3-27. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300222053 through 0300272317)..................................................................................................................284
FIGURE 3-28. ENGINE ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300222052)...............................................................................................................................286
FIGURE 3-29. ENGINE ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300222053 through 0300272317)...............................................................................................................................290
FIGURE 3-30. ENGINE INSTALLATION - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300222052)..............................................................................................................................294
FIGURE 3-31. ENGINE INSTALLATION - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300222053 through 0300272317)..............................................................................................................................300
FIGURE 3-32. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300222052).....................................................................................................................306
FIGURE 3-33. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300222053 through 0300272317).....................................................................................................................308
FIGURE 3-34. ENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300222052)..................................................................................................................................310
FIGURE 3-35. ENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300222053 through 0300272317)..................................................................................................................................314
FIGURE 3-36. PUMP COUPLING KIT – DEUTZ/GM ENGINES..................................................................................................................................................................................318
FIGURE 3-37. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300241743).......................................................................................................................320
FIGURE 3-38. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300241744 through 0300272317).......................................................................................................................326
FIGURE 3-39. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300241743)..............................................................................................................332
FIGURE 3-40. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300241744 through 0300272317)..............................................................................................................334
FIGURE 3-41. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300241743)...........................................................................................................................336
FIGURE 3-42. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300241744 through 0300272317)...........................................................................................................................342
FIGURE 3-43. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300241743)..........................................................................................................................348
FIGURE 3-44. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300241744 through 0300272317)..........................................................................................................................354
FIGURE 3-45. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300241743).................................................................................................................360
FIGURE 3-46. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300241744 through 0300272317).................................................................................................................362
FIGURE 3-47. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300241743)..............................................................................................................................364
FIGURE 3-48. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300241744 through 0300272317)..............................................................................................................................370
FIGURE 3-49. ENGINE COMPONENTS - KUBOTA (SN 0300201991 through 0300241743).........................................................................................................................................................376
FIGURE 3-50. ENGINE COMPONENTS - KUBOTA (SN 0300241744 through 0300272317).........................................................................................................................................................380
FIGURE 3-51. PUMP COUPLING KIT - KUBOTA ENGINE.....................................................................................................................................................................................384
FIGURE 3-52. GEAR PUMP ASSEMBLY....................................................................................................................................................................................................386
FIGURE 3-53. PISTON PUMP ASSEMBLY..................................................................................................................................................................................................388
FIGURE 3-54. SPARK ARRESTOR INSTALLATION - DEUTZ D2.9L4 ENGINE.....................................................................................................................................................................392
FIGURE 3-55. CATALYTIC SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE............................................................................................................................................................394
FIGURE 3-56. SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE......................................................................................................................................................................396
FIGURE 3-57. SPARK ARRESTOR INSTALLATION - KUBOTA ENGINE...........................................................................................................................................................................398
FIGURE 3-58. ENGINE BAFFLE INSTALLATION - WITH DEUTZ/GM ENGINES....................................................................................................................................................................400
FIGURE 3-59. ENGINE BAFFLE INSTALLATION – WITH KUBOTA ENGINE.......................................................................................................................................................................402
FIGURE 3-60. GENERATOR INSTALLATION - 2500W/50HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................404
FIGURE 3-61. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................408
FIGURE 3-62. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE).............................................................................................................................................................412
FIGURE 3-63. GENERATOR INSTALLATION - 2500W/60HZ (GM ENGINE).......................................................................................................................................................................416
FIGURE 3-64. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE)...................................................................................................................................................................420
FIGURE 3-65. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................424
FIGURE 3-66. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................428
FIGURE 3-67. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE).............................................................................................................................................................432
FIGURE 3-68. GENERATOR INSTALLATION - 4000W/60HZ (GM ENGINE).......................................................................................................................................................................436
FIGURE 3-69. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................440
FIGURE 3-70. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................444
FIGURE 3-71. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE).............................................................................................................................................................448
FIGURE 3-72. GENERATOR INSTALLATION - 7500W/60HZ (GM ENGINE).......................................................................................................................................................................452
FIGURE 3-73. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE)...................................................................................................................................................................456
SECTION 4 - BOOM.......................................................................................................................................................................................................................461
FIGURE 4-1. CYLINDERS INSTALLATION - 450A..........................................................................................................................................................................................462
FIGURE 4-2. CYLINDERS INSTALLATION - 450AJ (USA AND CHINA BUILT MACHINES)..........................................................................................................................................................464
FIGURE 4-3. CYLINDERS INSTALLATION - 450AJ (ROMANIAN BUILT MACHINES)...............................................................................................................................................................466
FIGURE 4-4. BOOM INSTALLATION - 450A...............................................................................................................................................................................................468
FIGURE 4-5. BOOM INSTALLATION WITH AIRLINE - 450A..................................................................................................................................................................................470
FIGURE 4-6. BOOM INSTALLATION WITH SKYPOWER AND AIRLINE - 450A.....................................................................................................................................................................472
FIGURE 4-7. BOOM INSTALLATION WITH SKYPOWER - 450A.................................................................................................................................................................................474
FIGURE 4-8. BOOM INSTALLATION KIT - 450A...........................................................................................................................................................................................476
FIGURE 4-9. BOOM INSTALLATION - 450AJ USA AND CHINA BUILT MACHINES.................................................................................................................................................................478
FIGURE 4-10. BOOM INSTALLATION - 450AJ ROMANIAN BUILT MACHINES.....................................................................................................................................................................480
FIGURE 4-11. JIB INSTALLATION - USA AND CHINA BUILT MACHINES.......................................................................................................................................................................482
FIGURE 4-12. JIB INSTALLATION - ROMANIAN BUILT MACHINES............................................................................................................................................................................484
FIGURE 4-13. MAIN BOOM ASSEMBLY - 450A.............................................................................................................................................................................................486
FIGURE 4-14. MAIN BOOM ASSEMBLY - 450AJ............................................................................................................................................................................................488
FIGURE 4-15. TOWER BOOM ASSEMBLY - 450A............................................................................................................................................................................................490
FIGURE 4-16. TOWER BOOM ASSEMBLY - 450AJ USA AND CHINA BUILT MACHINES..............................................................................................................................................................492
FIGURE 4-17. TOWER BOOM ASSEMBLY - 450AJ ROMANIAN BUILT MACHINES...................................................................................................................................................................494
FIGURE 4-18. ROTATOR ASSEMBLY (SN 0300201991 through 0300232742, SN E300002833 through E300004880)................................................................................................................................496
FIGURE 4-19. ROTATOR ASSEMBLY (SN 0300232743 through 0300272317, SN B300003516 through B300005760, SN E300004881 through E300007990, SN 1300007279 through 1300007373).............................................................498
FIGURE 4-20. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS...........................................................................................................................................................................500
FIGURE 4-21. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS (450AJ ONLY) (SN 0300201991 through 0300202578).......................................................................................................................502
FIGURE 4-22. PLATFORM SUPPORT INSTALLATION WITH 4 CELL LSS (450AJ ONLY) (SN 0300202579 through 0300272317, SN E300002833 through E300007990, SN 1300007279 through 1300007373).....................................................506
FIGURE 4-23. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS.......................................................................................................................................................................508
FIGURE 4-24. 2WD VALVES INSTALLATION - 450A BOOM MOUNTED...........................................................................................................................................................................512
FIGURE 4-25. 2WD VALVES INSTALLATION - 450AJ BOOM MOUNTED..........................................................................................................................................................................514
FIGURE 4-26. 4WD VALVES INSTALLATION - 450A BOOM MOUNTED...........................................................................................................................................................................516
FIGURE 4-27. 4WD VALVES INSTALLATION - 450AJ BOOM MOUNTED..........................................................................................................................................................................518
FIGURE 4-28. UPRIGHT VALVE ASSEMBLY................................................................................................................................................................................................520
FIGURE 4-29. BOOM VALVE ASSEMBLY - 450A............................................................................................................................................................................................522
FIGURE 4-30. BOOM VALVE ASSEMBLY - 450AJ...........................................................................................................................................................................................524
SECTION 5 - PLATFORM...................................................................................................................................................................................................................527
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (USA BUILT MACHINES)...................................................................................................................................528
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY (USA AND CHINA BUILT MACHINES).........................................................................................................................530
FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (USA AND CHINA BUILT MACHINES).........................................................................................................................532
FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (ROMANIAN BUILT MACHINES)..............................................................................................................................534
FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY (ROMANIAN BUILT MACHINES)..............................................................................................................................536
FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (ROMANIAN BUILT MACHINES)..............................................................................................................................538
FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY (USA BUILT MACHINES).....................................................................................................................................540
FIGURE 5-8. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (USA BUILT MACHINES).....................................................................................................................................542
FIGURE 5-9. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (USA AND CHINA BUILT MACHINES)...........................................................................................................................544
FIGURE 5-10. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (USA AND CHINA BUILT MACHINES)..........................................................................................................................546
FIGURE 5-11. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY (ROMANIAN BUILT MACHINES)...............................................................................................................................548
FIGURE 5-12. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (ROMANIAN BUILT MACHINES)...............................................................................................................................550
FIGURE 5-13. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (ROMANIAN BUILT MACHINES)...............................................................................................................................552
FIGURE 5-14. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (ROMANIAN BUILT MACHINES)...............................................................................................................................554
FIGURE 5-15. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M - FALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS)..........................................................................................................................556
FIGURE 5-16. CONSOLE BOX INSTALLATION - 450A WITHOUT SKYGUARD (SN 0300201991 through 0300226169)...................................................................................................................................558
FIGURE 5-17. CONSOLE BOX INSTALLATION - 450AJ WITHOUT SKYGUARD (SN 0300201991 through 0300226169)..................................................................................................................................560
FIGURE 5-18. CONSOLE BOX INSTALLATION - 450A WITH SKYGUARD (SN 0300201991 through 0300259091)......................................................................................................................................562
FIGURE 5-19. CONSOLE BOX INSTALLATION - 450A WITH SKYGUARD (SN 0300259092 through 0300272317)......................................................................................................................................564
FIGURE 5-20. CONSOLE BOX INSTALLATION - 450AJ WITH SKYGUARD (SN 0300201991 through 0300259091, SN B300003516 through B300005760, SN E300002833 through E300007540, SN 1300007279 through 1300007373)...............................566
FIGURE 5-21. CONSOLE BOX INSTALLATION - 450AJ WITH SKYGUARD (SN 0300259092 through 0300272317, SN E300007541 through E300007990)...................................................................................................568
FIGURE 5-22. PLATFORM CONSOLE BOX ASSEMBLY - 450A WITHOUT SKYGUARD (SN 0300201991 through 0300226169)..............................................................................................................................570
FIGURE 5-23. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITHOUT SKYGUARD (SN 0300201991 through 0300219950).............................................................................................................................574
FIGURE 5-24. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITHOUT SKYGUARD (SN 0300219951 through 0300226169).............................................................................................................................578
FIGURE 5-25. PLATFORM CONSOLE BOX ASSEMBLY - 450A WITH SKYGUARD (SN 0300201991 through 0300259091).................................................................................................................................582
FIGURE 5-26. PLATFORM CONSOLE BOX ASSEMBLY - 450A WITH SKYGUARD (SN 0300259092 through 0300272317).................................................................................................................................586
FIGURE 5-27. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITH SKYGUARD (SN 0300201991 through 0300219950, SN E300002833 through E300003608)..............................................................................................590
FIGURE 5-28. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITH SKYGUARD (SN 0300219951 through 0300259091, SN B300003516 through B300005760, SN E300003609 through E300007540, SN 1300007279 through 1300007373)..........................594
FIGURE 5-29. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITH SKYGUARD (SN 0300259091 through 0300272317, SN E300007541 through E300007990)..............................................................................................598
FIGURE 5-30. CONTROLLER ASSEMBLY - DRIVE AND STEER.................................................................................................................................................................................602
FIGURE 5-31. CONTROLLER ASSEMBLY - LIFT AND SWING..................................................................................................................................................................................604
FIGURE 5-32. FOOTSWITCH ASSEMBLY...................................................................................................................................................................................................608
FIGURE 5-33. TRAY ASSEMBLY.........................................................................................................................................................................................................610
FIGURE 5-34. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300201991 through 0300211852)......................................................................................................612
FIGURE 5-35. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS) (SN 0300211853 through 0300272317, SN B300003516 through B300005760)...................................................614
FIGURE 5-36. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITH FALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300201991 through 0300211852)....................................................................................616
FIGURE 5-37. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITH FALL ARREST (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS) (SN 0300211853 through 0300272317, SN B300003516 through B300005760).................................618
FIGURE 5-38. SKYEYE INSTALLATION...................................................................................................................................................................................................620
FIGURE 5-39. SKYGUARD SYSTEM INSTALLATION (SN 0300201991 through 0300259091, SN B300003516 through B300005760, SN E300002833 through E300007540, SN 1300007279 through 1300007373).................................................622
FIGURE 5-40. SKYGUARD BAR INSTALLATION (SN 0300259092 through 0300272317, SN E300007541 through E300007990)........................................................................................................................624
FIGURE 5-41. SKYLINE INSTALLATION..................................................................................................................................................................................................626
FIGURE 5-42. CROSS RAIL INSTALLATION...............................................................................................................................................................................................628
FIGURE 5-43. SKYGLAZIER INSTALLATION...............................................................................................................................................................................................630
FIGURE 5-44. SKYGLAZIER INSTALLATION...............................................................................................................................................................................................632
FIGURE 5-45. SKYWELDER INSTALLATION (50HZ).........................................................................................................................................................................................634
FIGURE 5-46. SKYWELDER INSTALLATION (60HZ).........................................................................................................................................................................................636
FIGURE 5-47. SKYWELDER PREP PACKAGE INSTALLATION...................................................................................................................................................................................638
FIGURE 5-48. WELDER ASSEMBLY.......................................................................................................................................................................................................640
FIGURE 5-49. PIPE RACK INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN SPECS)............................................................................................................................................................642
FIGURE 5-50. PIPE RACK INSTALLATION (AUSTRALIAN SPEC)..............................................................................................................................................................................644
SECTION 6 - CYLINDER...................................................................................................................................................................................................................647
FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY.........................................................................................................................................................................................648
FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY...............................................................................................................................................................................650
FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB...........................................................................................................................................................................................652
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - 450A MAIN BOOM (SN 0300201991 through 0300235624).............................................................................................................................................654
FIGURE 6-5. LIFT CYLINDER ASSEMBLY - 450A MAIN BOOM (SN 0300235625 through 0300272317).............................................................................................................................................656
FIGURE 6-6. LIFT CYLINDER ASSEMBLY - 450AJ MAIN BOOM (USA BUILT MACHINES) (SN 0300201991 through 0300229340).......................................................................................................................658
FIGURE 6-7. LIFT CYLINDER ASSEMBLY - 450AJ MAIN BOOM (USA BUILT MACHINES) (SN 0300226835 through 0300234431).......................................................................................................................660
FIGURE 6-8. LIFT CYLINDER ASSEMBLY - 450AJ MAIN BOOM (ROMANIAN BUILT MACHINES) (SN E300002833 through E300004190)..................................................................................................................662
FIGURE 6-9. LIFT CYLINDER ASSEMBLY - 450AJ MAIN BOOM (SN 0300234432 through 0300272317, SN B300003516 through B300005760, SN E300004191 through E300007990, SN 1300007279 through 1300007373)......................................664
FIGURE 6-10. LIFT CYLINDER ASSEMBLY - TOWER BOOM...................................................................................................................................................................................666
FIGURE 6-11. MASTER CYLINDER ASSEMBLY..............................................................................................................................................................................................668
FIGURE 6-12. STEER CYLINDER ASSEMBLY...............................................................................................................................................................................................670
FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY - 450A....................................................................................................................................................................................672
FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY - 450AJ (USA BUILT MACHINES) (SN 0300201991 through 0300234431)...........................................................................................................................674
FIGURE 6-15. TELESCOPE CYLINDER ASSEMBLY - 450AJ (SN 0300234432 through 0300272317, SN B300003516 through B300005760, SN E300002833 through E300007990, SN 1300007279 through 1300007373)..........................................676
SECTION 7 - HYDRAULIC..................................................................................................................................................................................................................679
FIGURE 7-1. 2WD HYDRAULIC SYSTEM INSTALLATION - 450A...............................................................................................................................................................................680
FIGURE 7-2. 2WD HYDRAULIC SYSTEM INSTALLATION - 450AJ..............................................................................................................................................................................686
FIGURE 7-3. 4WD HYDRAULIC SYSTEM INSTALLATION - 450A...............................................................................................................................................................................692
FIGURE 7-4. 4WD HYDRAULIC SYSTEM INSTALLATION - 450AJ (SN 0300201991 through 0300225480, SN E300002833 through E300004226).........................................................................................................698
FIGURE 7-5. 4WD HYDRAULIC SYSTEM INSTALLATION - 450AJ (SN 0300225481 through 0300272317, SN B300003516 through B300005760, SN E300004227 through E300007990, SN 1300007279 through 1300007373).....................................704
FIGURE 7-6. HYDRAULIC DIAGRAM LIST.................................................................................................................................................................................................710
SECTION 8 - ELECTRICAL.................................................................................................................................................................................................................711
FIGURE 8-1. ELECTRICAL DIAGRAM LIST................................................................................................................................................................................................712
FIGURE 8-2. AC BOX AT PLATFORM - LOCALLY SUPPLIED COMPONENTS FOR ANSI EXPORT, AUSTRALIAN AND CE SPECS (SN 0300201991 through 0300220578, SN E300002833 through E300003512).........................................................714
FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT AND CSA SPECS (SN 0300201991 through 0300220578)............................................................................................................716
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS (SN 0300220579 through 0300272317, SN B300003516 through B300005760).........................................................718
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC) (SN 0300201991 through 0300220578, SN E300002833 through E300003512).......................................................................................720
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)......................722
FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V - ANSI, ANSI EXPORT AND CSA SPECS (SN 0300201991 through 0300220578)............................................................................................................724
FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC) (SN 0300201991 through 0300220578, SN E300002833 through E300003512).........................................................................................726
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 2500W GENERATOR (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)........................728
FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 70MM X 70MM BOX (CE SPEC) (SN 0300201991 through 0300210158, SN E300002833 through E300002763)...........................................................730
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 70MM X 70MM BOX (CE SPEC) (SN 0300201991 through 0300210158, SN E300002833 through E300002763)...........................................................732
FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300201991 through 0300210158, SN E300002833 through E300002763).............................................................734
FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300210159 through 0300220578, SN E300002764 through E300003512).............................................................736
FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)...........738
FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300201991 through 0300210158, SN E300002833 through E300002763).............................................................740
FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300210159 through 0300220578, SN E300002764 through E300003512).............................................................742
FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)...........744
FIGURE 8-18. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300201991 through 0300220578, SN E300002833 through E300003512)......................................................746
FIGURE 8-19. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)....748
FIGURE 8-20. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ANSI EXPORT, CE AND CHINA SPECS).................................................................................................................750
FIGURE 8-21. AC CABLE INSTALLATION - WITH TWO BREAKERS (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)...........................................................752
FIGURE 8-22. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373).........................................................754
FIGURE 8-23. BATTERY DISCONNECT SWITCH.............................................................................................................................................................................................756
FIGURE 8-24. BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN 0300201991 through 0300202578)............................................................................................................................................758
FIGURE 8-25. BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN 0300202579 through 0300272317, SN B300003516 through B300005760, SN E300002833 through E300007990, SN 1300007279 through 1300007373)......................................760
FIGURE 8-26. BEACON EXTENSION HARNESS (SN 0300202579 through 0300221757, SN E300002833 through E300003881).........................................................................................................................762
FIGURE 8-27. BOOM CABLES AND CLAMPS INSTALLATION - 450A (WITHOUT ARCTIC PACKAGE)...................................................................................................................................................764
FIGURE 8-28. BOOM CABLES AND CLAMPS INSTALLATION - 450AJ (WITHOUT ARCTIC PACKAGE)..................................................................................................................................................768
FIGURE 8-29. BOOM CABLES AND CLAMPS INSTALLATION - 450A (WITH ARCTIC PACKAGE)......................................................................................................................................................772
FIGURE 8-30. BOOM CABLES AND CLAMPS INSTALLATION - 450AJ (WITH ARCTIC PACKAGE).....................................................................................................................................................776
FIGURE 8-31. BOOM HARNESS - 450A (MAIN BOOM) (WITHOUT ARCTIC PACKAGE)..............................................................................................................................................................780
FIGURE 8-32. BOOM HARNESS - 450AJ (MAIN BOOM) (WITHOUT ARCTIC PACKAGE).............................................................................................................................................................782
FIGURE 8-33. BOOM HARNESS - 450A (MAIN BOOM) (WITH ARCTIC PACKAGE).................................................................................................................................................................784
FIGURE 8-34. BOOM HARNESS - 450AJ (MAIN BOOM) (WITH ARCTIC PACKAGE)................................................................................................................................................................786
FIGURE 8-35. BOOM HARNESS - 450A (MAIN BOOM AC CABLE) (WITHOUT ARCTIC PACKAGE).....................................................................................................................................................788
FIGURE 8-36. BOOM HARNESS - 450AJ (MAIN BOOM AC CABLE) (WITHOUT ARCTIC PACKAGE)....................................................................................................................................................790
FIGURE 8-37. BOOM HARNESS - 450A (MAIN BOOM AC CABLE) (WITH ARCTIC PACKAGE)........................................................................................................................................................792
FIGURE 8-38. BOOM HARNESS - 450AJ (MAIN BOOM AC CABLE) (WITH ARCTIC PACKAGE).......................................................................................................................................................794
FIGURE 8-39. BOOM HARNESS - TOWER BOOM (WITHOUT ARCTIC PACKAGE)....................................................................................................................................................................796
FIGURE 8-40. BOOM HARNESS - TOWER BOOM (WITH ARCTIC PACKAGE).......................................................................................................................................................................798
FIGURE 8-41. BOOM HARNESS - TOWER BOOM AC CABLE (WITHOUT ARCTIC PACKAGE)...........................................................................................................................................................800
FIGURE 8-42. BOOM HARNESS - TOWER BOOM AC CABLE (WITH ARCTIC PACKAGE)..............................................................................................................................................................802
FIGURE 8-43. BOOM VALVE HARNESS....................................................................................................................................................................................................804
FIGURE 8-44. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC...........................................................................................................................................................................806
FIGURE 8-45. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC.........................................................................................................................................................................808
FIGURE 8-46. BREAKER BOX KIT - 30MA/16 AMP.........................................................................................................................................................................................810
FIGURE 8-47. CHASSIS SOLENOID HARNESS..............................................................................................................................................................................................812
FIGURE 8-48. ENGINE HARNESS - DEUTZ D2011..........................................................................................................................................................................................814
FIGURE 8-49. ENGINE HARNESS - DEUTZ D2.9L4.........................................................................................................................................................................................816
FIGURE 8-50. ENGINE HARNESS - GM...................................................................................................................................................................................................820
FIGURE 8-51. ENGINE HARNESS - KUBOTA...............................................................................................................................................................................................822
FIGURE 8-52. FUEL HARNESS - DEUTZ D2.9L4 ENGINE....................................................................................................................................................................................824
FIGURE 8-53. GENERATOR HARNESS - 2500W GENERATOR (60HZ)............................................................................................................................................................................826
FIGURE 8-54. GENERATOR HARNESS - 2500W GENERATOR (50HZ)............................................................................................................................................................................828
FIGURE 8-55. GENERATOR HARNESS - 4000W GENERATOR...................................................................................................................................................................................830
FIGURE 8-56. GENERATOR ON/OFF SWITCH HARNESS.......................................................................................................................................................................................832
FIGURE 8-57. GROUND CONTROL PANEL HARNESS..........................................................................................................................................................................................834
FIGURE 8-58. KUBOTA D/F POWER HARNESS..............................................................................................................................................................................................836
FIGURE 8-59. LSS HARNESS...........................................................................................................................................................................................................838
FIGURE 8-60. PLATFORM CONSOLE BOX HARNESS (SN 0300201991 through 0300259091, SN B300003516 through B300005760, SN E300002833 through E300007540, SN 1300007279 through 1300007373)................................................840
FIGURE 8-61. PLATFORM CONSOLE BOX HARNESS (SN 0300259091 through 0300272317, SN E300007541 through E300007990).....................................................................................................................844
FIGURE 8-62. PLATFORM INTERFACE HARNESS............................................................................................................................................................................................846
FIGURE 8-63. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)........................................................................................................................................................................848
FIGURE 8-64. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)..........................................................................................................................................................................850
FIGURE 8-65. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE SPEC)....................................................................................................................................................852
FIGURE 8-66. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE SPEC)....................................................................................................................................................854
FIGURE 8-67. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM BOX (CE SPEC)..................................................................................................................................................856
FIGURE 8-68. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM BOX (CE SPEC)..................................................................................................................................................858
FIGURE 8-69. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)........................................................................................................................................................................860
FIGURE 8-70. SKYEYE INTERMEDIATE HARNESS...........................................................................................................................................................................................862
FIGURE 8-71. SKYEYE RECEIVER HARNESS...............................................................................................................................................................................................864
FIGURE 8-72. SKYEYE EMITTER HARNESS................................................................................................................................................................................................866
FIGURE 8-73. SKYLINE HARNESS.......................................................................................................................................................................................................868
FIGURE 8-74. SKYGUARD HARNESS......................................................................................................................................................................................................870
FIGURE 8-75. TURNTABLE HARNESS.....................................................................................................................................................................................................872
FIGURE 8-76. VALVE HARNESS - MAIN VALVE............................................................................................................................................................................................876
FIGURE 8-77. VALVE HARNESS - PLATFORM VALVE........................................................................................................................................................................................878
SECTION 9 - DECAL......................................................................................................................................................................................................................881
FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CHINA SPECS (ENGLISH).......................................................................................................................................................882
FIGURE 9-2. DECAL INSTALLATION - WITH KUBOTA ENGINE (ANSI SPECS) (ENGLISH).........................................................................................................................................................886
FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH).........................................................................................................................................................................888
FIGURE 9-4. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH).............................................................................................................................................................................890
FIGURE 9-5. DECAL INSTALLATION - CE SPEC (ENGLISH).................................................................................................................................................................................892
FIGURE 9-6. DECAL INSTALLATION - CSA SPEC (FRENCH/ENGLISH).........................................................................................................................................................................894
FIGURE 9-7. DECAL INSTALLATION - WITH KUBOTA ENGINE (CSA SPEC) (FRENCH/ENGLISH)....................................................................................................................................................896
FIGURE 9-8. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)....................................................................................................................................................................898
FIGURE 9-9. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH)..................................................................................................................................................................900
FIGURE 9-10. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH).....................................................................................................................................................................902
FIGURE 9-11. DECAL INSTALLATION - LATIN AMERICA SPEC (SPANISH/ENGLISH).............................................................................................................................................................904
FIGURE 9-12. DECAL INSTALLATION - OPTIONS..........................................................................................................................................................................................906
FIGURE 9-13. TOW BAR DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT, CE, CHINA AND JAPANESE SPECS).......................................................................................................................908
FIGURE 9-14. TOW BAR DECAL INSTALLATION - ENGLISH/SPANISH LANGUAGE (ANSI EXPORT, CE AND CHINA SPECS)...............................................................................................................................910
FIGURE 9-15. TOW BAR DECAL INSTALLATION - SPANISH LANGUAGE (ANSI EXPORT AND CE SPECS)..............................................................................................................................................912
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK...........................................................................................................................................................................................915
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK.......................................................................................................................................................................................916
SECTION 11 - SPECIAL OPTIONS...........................................................................................................................................................................................................919
FIGURE 11-1. SPECIAL OPTIONS.......................................................................................................................................................................................................920
PART NUMBER INDEX......................................................................................................................................................................................................................925
IMAGES PREVIEW OF THE MANUAL:
JLG 450A 450AJ Parts Manual (3121660) – PDF DOWNLOADJLG 450A 450AJ Parts Manual (3121660) – PDF DOWNLOAD
PLEASE NOTE:
This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
Require some other service manual or have any queries: please WRITE to us at [email protected]
S.M
✹
What Our Customers Say
★★★★★Live reviews from customers
Loading customer reviews...
🌟 Related Products
Discover more professional manuals for your equipment