JLG 450A 450AJ PVC 2007 Operation & Safety Manual (31217148) – PDF DOWNLOAD ( Eng)

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JLG 450A 450AJ PVC 2007 Operation & Safety Manual (31217148) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 450A 450AJ PVC 2007 Operation & Safety Manual (31217148) – PDF DOWNLOAD

Section 1. SAFETY PRECAUTIONS............................................ 15
	1.1 General.......................................................... 15
	1.2 Pre-Operation.................................................... 15
		Operator Training and Knowledge.................................. 15
		Workplace Inspection............................................. 16
		Machine Inspection............................................... 17
	1.3 Operation........................................................ 17
		General.......................................................... 17
		Trip and Fall Hazards............................................ 18
		Electrocution Hazards............................................ 19
		Tipping Hazards.................................................. 21
		Crushing and Collision Hazards................................... 24
	1.4 Towing, Lifting, and Hauling..................................... 25
	1.5 Maintenance...................................................... 25
		Maintenance Hazards.............................................. 25
		Battery Hazards.................................................. 26
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 27
	2.1 Personnel Training............................................... 27
		Operator Training................................................ 27
		Training Supervision............................................. 27
		Operator Responsibility.......................................... 28
		Machine Familiarization.......................................... 28
	2.2 Preparation, Inspection, and Maintenance......................... 28
		Pre-Start Inspection............................................. 31
		Function Check................................................... 36
		SkyGuard Function Test........................................... 37
	2.3 Oscillating Axle Lockout Test.................................... 38
Section 3. MACHINE CONTROLS AND INDICATORS............................... 39
	3.1 General.......................................................... 39
	3.2 Controls and Indicators.......................................... 39
		Ground Control Console........................................... 43
		Ground Control Indicator Panel................................... 47
		Ground Control Console Display Gauge............................. 49
		Platform Console................................................. 53
		Platform Control Indicator Panel................................. 58
Section 4. MACHINE OPERATION............................................. 61
	4.1 Description...................................................... 61
	4.2 Operating Characteristics and Limitations........................ 61
		Capacities....................................................... 61
		Platform Load Sensing System (LSS)............................... 62
		Stability........................................................ 62
	4.3 Engine Operation................................................. 64
		Starting Procedure............................................... 64
		Shutdown Procedure............................................... 65
		Fuel Reserve / Shut-Off System................................... 66
	4.4 Diesel Particulate Filter (If Equipped).......................... 67
		Standstill Cleaning.............................................. 67
		Maintenance Standstill Cleaning Initiation Methods............... 69
		Canceling Maintenance Standstill................................. 69
		Unsuccessful Cleaning Event...................................... 70
		DPF Filter Replacement due to Ash Load........................... 70
	4.5 Traveling (Driving).............................................. 75
		Traveling Forward and Reverse.................................... 76
		Traveling on a Grade............................................. 77
	4.6 Steering......................................................... 77
	4.7 Platform......................................................... 77
		Platform Level Adjustment........................................ 77
		Platform Rotation................................................ 77
	4.8 Boom............................................................. 78
		Swinging the Boom................................................ 78
		Raising and Lowering the Tower Boom.............................. 78
		Raising and Lowering the Main Boom............................... 78
		Telescoping the Main Boom........................................ 79
	4.9 Function Speed control........................................... 79
	4.10 Machine Safety System Override (MSSO) (If Equipped)............. 79
	4.11 Skyguard Operation.............................................. 79
		SkyGuard......................................................... 80
		SkyGuard - SkyLine............................................... 80
		SkyGuard - SkyEye................................................ 80
		SkyGuard Function Table.......................................... 81
	4.12 Shut Down And Park.............................................. 82
		Shut Down and Park............................................... 82
	4.13 Lifting and Tie Down............................................ 82
		Lifting.......................................................... 82
		Tie Down......................................................... 82
Section 5. EMERGENCY PROCEDURES.......................................... 95
	5.1 General.......................................................... 95
	5.2 Incident Notification............................................ 95
	5.3 Emergency Operation.............................................. 95
		Operator Unable to Control Machine............................... 95
		Platform or Boom Caught Overhead................................. 96
	5.4 Manual Swing Override............................................ 96
	5.5 Emergency Towing Procedures...................................... 97
	5.6 Machine Safety System Override (MSSO) (If Equipped).............. 98
Section 6. Accessories................................................... 99
	6.1 Fall Arrest Platform.............................................101
		Safety Precautions...............................................101
	6.2 Bolt-on External Fall Arrest.....................................101
	6.3 Pipe Racks.......................................................102
		Capacity Specifications (Australia Only).........................102
		Safety Precautions...............................................102
		Preparation and Inspection.......................................103
		Operation........................................................103
	6.4 SkyGlazier™......................................................103
		Capacity Specifications..........................................104
		Safety Precautions...............................................104
		Preparation and Inspection.......................................105
		Operation........................................................105
	6.5 SkyPower™........................................................105
		Generator Output.................................................106
		Accessory Ratings................................................106
		Safety Precautions...............................................106
		Preparation and Inspection.......................................106
		Operation........................................................106
	6.6 SkyWelder™.......................................................107
		Accessory Ratings................................................107
		Generator Output.................................................107
		Welding Accessories..............................................107
		Safety Precautions...............................................107
		Preparation and Inspection.......................................109
		Operation........................................................109
	6.7 SkySense™........................................................109
		Preparation and Inspection.......................................110
		Operation........................................................111
		SkySense Alarm...................................................112
		Override Button..................................................113
		SkySense Coverage Areas..........................................114
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE.................115
	7.1 Introduction.....................................................115
	7.2 Operating Specifications and Performance Data....................115
		Operating Specifications.........................................115
		Dimensional Data.................................................116
		Capacities.......................................................116
		Tires............................................................117
		Engine Data......................................................117
		Hydraulic Oil....................................................119
		Major Component Weights..........................................122
	7.3 Operator Maintenance.............................................132
	7.4 Tires & Wheels...................................................144
		Tire Replacement.................................................144
		Wheel and Tire Replacement.......................................144
		Wheel Installation...............................................144
	7.5 Propane Fuel Filter Replacement (Kubota Engine)..................145
		Removal..........................................................145
		Installation.....................................................146
	7.6 Propane Fuel System Pressure Relief..............................147
	7.7 Supplemental Information.........................................147
Section 8. INSPECTION AND REPAIR LOG.....................................149

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