JLG 45HA Parts Manual (3120824) PDF Download En

Description

JLG 45HA Parts Manual (3120824) PDF Download En

TABLE OF CONTENTS:

JLG 45HA Parts Manual (3120824) PDF Download En

SECTION 1 – FRAME ……………………………………………………………………………………………………………………………………………………… 7
FIGURE 1-1. FRAME AND STEERING INSTALLATION – 5FT-9IN/1.75M 2WD FRAME (WITH SINGLE ROD CYLINDER) ……… 8
FIGURE 1-2. FRAME AND STEERING INSTALLATION – 6FT-6IN/2M 2WD FRAME (WITH DOUBLE ROD CYLINDER) ………. 12
FIGURE 1-3. FRAME AND STEERING INSTALLATION 6FT-6IN/2M 4WD FRAME …………………………………………………………… 14
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS …………………………………………………………………………………………….. 18
FIGURE 1-5. DRIVE HUB ASSEMBLIES ……………………………………………………………………………………………………………………… 22
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES ………………………………………………………………………………………………………….. 28
FIGURE 1-7. DRIVE BRAKE ASSEMBLY – AUSCO ………………………………………………………………………………………………………. 32
FIGURE 1-8. DRIVE BRAKE ASSEMBLY – MICO …………………………………………………………………………………………………………. 34
FIGURE 1-9. DRIVE MOTOR ASSEMBLY – 2WD …………………………………………………………………………………………………………. 38
FIGURE 1-10. DRIVE MOTOR ASSEMBLY – 4WD ……………………………………………………………………………………………………….. 42
FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) ……………………………………………………………………………………….. 46
FIGURE 1-12. TOW PACKAGE INSTALLATION …………………………………………………………………………………………………………… 48
SECTION 2 – TURNTABLE ……………………………………………………………………………………………………………………………………………. 51
FIGURE 2-1. CONTROL VALVES INSTALLATIONS – VICKERS (FORD GAS AND DEUTZ DIESEL) ………………………………….. 52
FIGURE 2-2. CONTROL VALVES INSTALLATIONS – VICKERS (ELECTRIC MACHINES) ………………………………………………… 56
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY …………………………………………………………………………………………………………… 60
FIGURE 2-4. VALVE ASSEMBLY – FPS (STEER) …………………………………………………………………………………………………………. 62
FIGURE 2-5. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) …………………………………………………… 64
FIGURE 2-6. CONTROL VALVE ASSEMBLY – (VICKERS) (OCTOBER 1994 TO PRESENT) …………………………………………….. 68
FIGURE 2-7. VALVE ASSEMBLY – SINGLE STACK BANG-BANG …………………………………………………………………………………. 72
FIGURE 2-8. VALVE ASSEMBLY – FPS ………………………………………………………………………………………………………………………. 74
FIGURE 2-9. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION ……………………………………………………………………. 76
FIGURE 2-10. SWING BRAKE ASSEMBLY …………………………………………………………………………………………………………………. 80
FIGURE 2-11. SWING MOTOR ASSEMBLY ………………………………………………………………………………………………………………… 82
FIGURE 2-12. FORD ENGINE INSTALLATION – WITH DISTRIBUTORLESS IGNITION SYSTEM ………………………………………. 84
FIGURE 2-13. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION) ……………………………………………………….. 92
FIGURE 2-14. GENERATOR INSTALLATION – 110V (FORD) (OPTIONAL) …………………………………………………………………….. 94
FIGURE 2-15. DEUTZ ENGINE INSTALLATION …………………………………………………………………………………………………………… 98
FIGURE 2-16. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL) …………………………………………………………….. 104
FIGURE 2-17. PUMP ASSEMBLY – BARNES (FORD AND DEUTZ POWERED MACHINES) …………………………………………… 108
FIGURE 2-18. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION ………………………………………………………. 110
FIGURE 2-19. PUMP ASSEMBLY – BARNES (ELECTRIC POWERED MACHINES) ……………………………………………………….. 114
FIGURE 2-20. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE) …………………………………………………… 116
FIGURE 2-21. TANKS INSTALLATION ………………………………………………………………………………………………………………………. 118
FIGURE 2-22. ROTARY OIL COUPLING INSTALLATION ……………………………………………………………………………………………. 124
FIGURE 2-23. OPTIONAL MANUAL DESCENT INSTALLATION ………………………………………………………………………………….. 126
FIGURE 2-24. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES) …………………………………………………… 128
FIGURE 2-25. GROUND CONTROL BOX INSTALLATION (ELECTRIC MACHINES) ………………………………………………………. 132
FIGURE 2-26. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED) ……………………………. 136
FIGURE 2-27. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT THROUGH 1992) …………………………………………… 138
FIGURE 2-28. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT) ………………………………………. 140
FIGURE 2-29. HOODS INSTALLATION (ELECTRIC MACHINES)…………………………………………………………………………………. 144
SECTION 3 – BOOM …………………………………………………………………………………………………………………………………………………… 147
FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS ………………………………………………………………………………….. 148
FIGURE 3-2. MAIN BOOM ASSEMBLY ……………………………………………………………………………………………………………………… 152
FIGURE 3-3. TOWER BOOM ASSEMBLIES ………………………………………………………………………………………………………………. 156
FIGURE 3-4. BOOM WIPERS INSTALLATION …………………………………………………………………………………………………………… 160
SECTION 4 – PLATFORM ……………………………………………………………………………………………………………………………………………. 163
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION …………………………………………………………………. 164
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS …………………………………………………………….. 168
FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ……………………………………………………………………………………………………………. 172
FIGURE 4-4. CONSOLE BOX ASSEMBLY (ELECTRIC MACHINES) …………………………………………………………………………….. 174
FIGURE 4-5. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES PRIOR TO JANUARY 1993) ………. 178
FIGURE 4-6. CONSOLE BOX ASSEMBLY (GAS, DIESEL AND DUAL FUEL MACHINES JANUARY 1993 TO PRESENT) ….. 182
FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS ……………………………………………………………….. 186
SECTION 5 – CYLINDER …………………………………………………………………………………………………………………………………………….. 189
TABLE OF CONTENTS
6 45HA 3120824
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ……………………………………………………………………………………………….. 190
FIGURE 5-2. LEVEL CYLINDER ASSEMBLY (TOWER BOOM) ……………………………………………………………………………………. 192
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (MAIN BOOM) ……………………………………………………………………………………………. 194
FIGURE 5-4. LIFT CYLINDER ASSEMBLY (TOWER BOOM) ……………………………………………………………………………………….. 196
FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992) …………………………… 198
FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO PRESENT) ………………………. 200
FIGURE 5-7. STEER CYLINDER ASSEMBLY (2WD – DOUBLE ACTING ROD) ………………………………………………………………. 202
FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD) …………………………………………………………………. 204
FIGURE 5-9. STEER CYLINDER ASSEMBLY (4WD) …………………………………………………………………………………………………… 206
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY – MAIN BOOM ……………………………………………………………………………… 208
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) …………………………………………………………………………. 210
FIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL) ……………………………………………………………………………… 212
SECTION 6 – HYDRAULIC …………………………………………………………………………………………………………………………………………… 215
FIGURE 6-1. HYDRAULIC DIAGRAM – AXLE LOCKOUT ……………………………………………………………………………………………… 216
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL) ……………………………………………………………………………… 218
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL) ……………………………………………………………………………… 222
FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM ……………………………………………………………………… 224
FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM …………………………………………………………………………. 226
FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES) ……………………………………………………………….. 228
FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (ELECTRIC MACHINES) ………………………………………………………………………….. 232
FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM ……………………………………………………………………………………………………….. 236
FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM ……………………………………………………………………………………….. 238
FIGURE 6-10. SWING HYDRAULIC DIAGRAM …………………………………………………………………………………………………………… 240
FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM……………………………………………………………………………… 242
FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (GAS AND DIESEL MACHINES) ………………………….. 244
FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES) …………………………………….. 246
FIGURE 6-14. HYDRAULIC DIAGRAM LIST ……………………………………………………………………………………………………………….. 248
SECTION 7 – ELECTRICAL ………………………………………………………………………………………………………………………………………….. 251
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ……………………………………………………………………………………………………………….. 252
FIGURE 7-2. ELECTRICAL SCHEMATIC …………………………………………………………………………………………………………………… 256
SECTION 8 – DECALS ………………………………………………………………………………………………………………………………………………… 259
FIGURE 8-1. DECALS INSTALLATIONS ……………………………………………………………………………………………………………………. 260
SECTION 9 – RECOMMENDED SERVICE PARTS STOCK ……………………………………………………………………………………………… 265
FIGURE 9-1. MODELS 45HA GAS AND DIESEL MACHINES WITH VICKERS VALVES STANDARD PARTS …………………….. 266
FIGURE 9-2. MODELS 45HA GAS AND DIESEL MACHINES WITH VICKERS VALVES VARIABLE PARTS ………………………. 268
SECTION 10 – SPECIAL OPTIONS ………………………………………………………………………………………………………………………………. 269
FIGURE 10-1. SPECIAL OPTIONS ……………………………………………………………………………………………………………………………. 270
PART NUMBER INDEX ……………………………………………………………………………………………………………………………………………….. 273

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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