JLG 60HA Parts Manual (3120656) PDF- Download Eng

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JLG 60HA Parts Manual (3120656) PDF- Download Eng

TABLE OF CONTENTS:

JLG 60HA Parts Manual (3120656) PDF- Download Eng

SECTION 1 - FRAME............................................................................................................  9
	FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER).................................... 10
	FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER).................................... 16
	FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS........................................................................... 22
	FIGURE 1-4. DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS)..................................................................... 28
	FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS)...................................................................... 30
	FIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH (2WD/4WS AND 4WD/4WS)......................................................... 34
	FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO................................................................................. 36
	FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO (PRIOR TO JULY 1991)............................................................. 38
	FIGURE 1-9. DRIVE BRAKE ASSEMBLY - MICO (JULY 1991 TO PRESENT)........................................................... 40
	FIGURE 1-10. DRIVE HUB ASSEMBLY (2WD).................................................................................... 44
	FIGURE 1-11. DRIVE HUB ASSEMBLY (2WD).................................................................................... 46
	FIGURE 1-12. DRIVE HUB ASSEMBLY (4WD REAR WITH 2WS AND 4WD FRONT AND REAR WITH 4WS)...................................... 50
	FIGURE 1-13. DRIVE HUB/BRAKE ASSEMBLY.................................................................................... 52
	FIGURE 1-14. VALVES INSTALLATION (FRAME MOUNTED)......................................................................... 56
	FIGURE 1-15. LOCKOUT VALVE ASSEMBLY (PRIOR TO OCTOBER 1992 ONLY)......................................................... 60
	FIGURE 1-16. CONTROL VALVE ASSEMBLY - 2 SECTION BANG-BANG................................................................ 62
	FIGURE 1-17. TOW INSTALLATION............................................................................................ 64
SECTION 2 - TURNTABLE........................................................................................................ 67
	FIGURE 2-1. CONTROL VALVES INSTALLATION.................................................................................. 68
	FIGURE 2-2. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994)..................................................... 74
	FIGURE 2-3. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT)................................................. 78
	FIGURE 2-4. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG................................................................. 82
	FIGURE 2-5. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (JUNE 1995 TO PRESENT).......................................... 86
	FIGURE 2-6. ACCESSORY VALVE ASSEMBLY..................................................................................... 88
	FIGURE 2-7. CONTROL VALVE ASSEMBLY - 3 AND 4 SECTION BANG-BANG........................................................... 90
	FIGURE 2-8. TURNTABLE, SWING DRIVE AND BEARING INSTALLATIONS............................................................. 94
	FIGURE 2-9. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991).................................................................. 98
	FIGURE 2-10. SWING MOTOR ASSEMBLY (AUGUST 1991 TO PRESENT)...............................................................100
	FIGURE 2-11. BRAKE ASSEMBLY (PRIOR TO AUGUST 1991).......................................................................102
	FIGURE 2-12. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 TO PRESENT).......................................................104
	FIGURE 2-13. SWING HUB ASSEMBLY..........................................................................................106
	FIGURE 2-14. DEUTZ ENGINE INSTALLATION...................................................................................108
	FIGURE 2-15. 110 VOLT GENERATOR INSTALLATION - DEUTZ.....................................................................114
	FIGURE 2-16. FORD LSG423 ENGINE INSTALLATIONS - WITHOUT NOISE REDUCTION (PRIOR TO FEBRUARY 1993).........................118
	FIGURE 2-17. FORD LSG423 ENGINE INSTALLATION - WITH NOISE REDUCTION (FEBRUARY 1993 TO FEBRUARY 1995).....................124
	FIGURE 2-18. PRECISION GOVRNOR INSTALLATION - FORD MACHINES BUILT PRIOR TO FEBRUARY 1995.................................130
	FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION - FORD MACHINES BUILT PRIOR TO FEBRUARY 1995................................132
	FIGURE 2-20. FORD LRG423 ENGINE INSTALLATION (FEBRUARY 1995 TO PRESENT)..................................................136
	FIGURE 2-21. 110 VOLT GENERATOR INSTALLATION - FORD MACHINES BUILT FEBRUARY 1995 TO PRESENT..............................142
	FIGURE 2-22. DUAL FUEL INSTALLATION (OPTION ON FORD MACHINES)............................................................146
	FIGURE 2-23. KUBOTA V1902B ENGINE INSTALLATION...........................................................................148
	FIGURE 2-24. 110 VOLT GENERATOR INSTALLATION - KUBOTA....................................................................152
	FIGURE 2-25. MAIN PUMP ASSEMBLY - GEAR...................................................................................154
	FIGURE 2-26. TANKS INSTALLATION..........................................................................................156
	FIGURE 2-27. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION.....................................................160
	FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY.................................................................................162
	FIGURE 2-29. LIGHTS AND ALARMS INSTALLATION..............................................................................166
	FIGURE 2-30. HOODS INSTALLATIONS - STANDARD..............................................................................168
	FIGURE 2-31. HOODS INSTALLATIONS - STANDARD..............................................................................172
	FIGURE 2-32. HOODS INSTALLATIONS - NOISE REDUCTION PACKAGE...............................................................174
SECTION 3 - BOOM.............................................................................................................177
	FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS.......................................................................178
	FIGURE 3-2. MAIN BOOM ASSEMBLY...........................................................................................182
	FIGURE 3-3. TOWER BOOM ASSEMBLY..........................................................................................186
	FIGURE 3-4. BOOM WIPERS INSTALLATION.....................................................................................190
SECTION 4 - PLATFORM.........................................................................................................193
	FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION................................................................194
	FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS.............................................................198
	FIGURE 4-3. ROTATOR MOTOR ASSEMBLY.......................................................................................202
	FIGURE 4-4. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS (PRIOR TO JANUARY 1993)................................................204
	FIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS (JANUARY 1993 TO PRESENT)..............................................208
	FIGURE 4-6. CONSOLE BOX ASSEMBLY WITH OEM CONTROLLERS AND VICKERS VALVES.................................................212
	FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS..................................................................216
SECTION 5 - CYLINDER.........................................................................................................219
	FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 2WD (USE WITH OPTIONAL OSCILLATING AXLE)..................................220
	FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE)......222
	FIGURE 5-3. AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (SEPTEMBER 1992 TO PRESENT) (USE WITH OPTIONAL OSCILLATING AXLE)....224
	FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (STANDARD PARTS) (USE WITH OPTIONAL OSCILLATING AXLE).............226
	FIGURE 5-5. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (PRIOR TO APRIL 1992)......................................................228
	FIGURE 5-6. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT)....................................................230
	FIGURE 5-7. MAIN LIFT CYLINDER ASSEMBLY (PRIOR TO APRIL 1992)............................................................232
	FIGURE 5-8. MAIN LIFT CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT)..........................................................234
	FIGURE 5-9. TOWER LIFT CYLINDER ASSEMBLIES (PRIOR TO APRIL 1992).........................................................236
	FIGURE 5-10. TOWER LIFT CYLINDER ASSEMBLIES (APRIL 1992 TO PRESENT)......................................................238
	FIGURE 5-11. MASTER CYLINDER ASSEMBLY....................................................................................240
	FIGURE 5-12. SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLIES (PRIOR TO APRIL 1992)............................................242
	FIGURE 5-13. SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT)............................................244
	FIGURE 5-14. STEER CYLINDER ASSEMBLIES...................................................................................246
	FIGURE 5-15. TELESCOPE CYLINDER ASSEMBLIES - MAIN BOOM...................................................................248
	FIGURE 5-16. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM....................................................................250
	FIGURE 5-17. CYLINDER BELLOWS INSTALLATION (OPTIONAL)....................................................................254
SECTION 6 - HYDRAULIC........................................................................................................257
	FIGURE 6-1. HYDRAULIC DIAGRAM LIST.......................................................................................258
	FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM...............................................................................260
	FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS)..........................................................................262
	FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS)..........................................................................264
	FIGURE 6-5. HYDRAULIC DIAGRAM - LIFT (MAIN BOOM).........................................................................268
	FIGURE 6-6. HYDRAULIC DIAGRAM - LIFT (TOWER BOOM)........................................................................270
	FIGURE 6-7. HYDRAULIC DIAGRAM - PUMPS....................................................................................272
	FIGURE 6-8. HYDRAULIC DIAGRAM - ROTATOR..................................................................................276
	FIGURE 6-9. HYDRAULIC DIAGRAM - SEQUENCE.................................................................................278
	FIGURE 6-10. HYDRAULIC DIAGRAM - STEER...................................................................................280
	FIGURE 6-11. HYDRAULIC DIAGRAM - SWING...................................................................................282
	FIGURE 6-12. HYDRAULIC DIAGRAM - TELESCOPE (MAIN BOOM)...................................................................284
	FIGURE 6-13. HYDRAULIC DIAGRAM - TELESCOPE (TOWER BOOM)..................................................................286
SECTION 7 - ELECTRICAL.......................................................................................................289
	FIGURE 7-1. ELECTRICAL DIAGRAM LIST......................................................................................290
	FIGURE 7-2. ELECTRICAL DIAGRAM - DUAL FUEL (FORD ENGINES)................................................................296
	FIGURE 7-3. ELECTRICAL DIAGRAM - GENERATOR - (DEUTZ AND KUBOTA MACHINES).................................................298
	FIGURE 7-4. ELECTRICAL DIAGRAM - GENERATOR (FORD ENGINES)................................................................300
	FIGURE 7-5. ELECTRICAL DIAGRAM - PLATFORM (2WD/2WS WITH CREEP)...........................................................302
	FIGURE 7-6. ELECTRICAL DIAGRAM - PLATFORM (4WD/2WS WITH CREEP)...........................................................304
	FIGURE 7-7. ELECTRICAL DIAGRAM - STANDARD (DEUTZ) (SHEET 1 OF 2).........................................................306
	FIGURE 7-8. ELECTRICAL DIAGRAM - STANDARD (KUBOTA) (SHEET 1 OF 2)........................................................308
	FIGURE 7-9. ELECTRICAL DIAGRAM - STANDARD (FORD) (SHEET 1 OF 2)..........................................................310
SECTION 8 - DECALS...........................................................................................................313
	FIGURE 8-1. DECALS INSTALLATION (PRIOR TO FEBRUARY 1992).................................................................314
	FIGURE 8-2. DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT)...............................................................316
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK..................................................................................319
	FIGURE 9-1. MODEL 60HA STANDARD PARTS....................................................................................320
	FIGURE 9-2. MODEL 60HA VARIABLE PARTS....................................................................................322
SECTION 10 - SPECIAL OPTIONS.................................................................................................325
	FIGURE 10-1. SPECIAL OPTIONS.............................................................................................326
PART NUMBER INDEX............................................................................................................329

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• This is the SAME exact manual used by your dealers to fix your vehicle.
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