JLG 60HA Parts Manual (3120806) – PDF Download

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JLG 60 HA Parts Manual (3120806) – PDF Download

TABLE OF CONTENTS:

JLG 60HA Parts Manual (3120806) – PDF Download

SECTION 1 - FRAME..............................................................................................................  7
	FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)......................................  8
	FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)...................................... 12
	FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS............................................................................. 18
	FIGURE 1-4. DRIVE MOTOR ASSEMBLY - VICKERS (2WD/2WS)....................................................................... 22
	FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS)........................................................................ 24
	FIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH (2WD/4WS AND 4WD/4WS)........................................................... 28
	FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO................................................................................... 30
	FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO (PRIOR TO JULY 1991)............................................................... 32
	FIGURE 1-9. DRIVE BRAKE ASSEMBLY - MICO (JULY 1991 TO PRESENT)............................................................. 34
	FIGURE 1-10. DRIVE HUB ASSEMBLY (2WD)...................................................................................... 38
	FIGURE 1-11. DRIVE HUB ASSEMBLY (4WD REAR WITH 2WS AND 4WD FRONT AND REAR WITH 4WS)........................................ 40
	FIGURE 1-12. DRIVE HUB/BRAKE ASSEMBLY...................................................................................... 42
	FIGURE 1-13. VALVES INSTALLATION (FRAME MOUNTED)........................................................................... 46
	FIGURE 1-14. CONTROL VALVE ASSEMBLY - 2 SECTION BANG-BANG.................................................................. 50
	FIGURE 1-15. TOW INSTALLATION.............................................................................................. 52
SECTION 2 - TURNTABLE.......................................................................................................... 55
	FIGURE 2-1. CONTROL VALVES INSTALLATION.................................................................................... 56
	FIGURE 2-2. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994)....................................................... 60
	FIGURE 2-3. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT)................................................... 64
	FIGURE 2-4. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG................................................................... 68
	FIGURE 2-5. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (2WS) (JUNE 1995 TO PRESENT)...................................... 72
	FIGURE 2-6. ACCESSORY VALVE ASSEMBLY....................................................................................... 74
	FIGURE 2-7. CONTROL VALVE ASSEMBLY - 3 AND 4 SECTION BANG-BANG............................................................. 76
	FIGURE 2-8. TURNTABLE, SWING DRIVE AND BEARING INSTALLATIONS............................................................... 78
	FIGURE 2-9. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991).................................................................... 80
	FIGURE 2-10. SWING MOTOR ASSEMBLY (AUGUST 1991 TO PRESENT)................................................................. 82
	FIGURE 2-11. BRAKE ASSEMBLY (PRIOR TO AUGUST 1991)......................................................................... 84
	FIGURE 2-12. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 TO PRESENT)......................................................... 86
	FIGURE 2-13. SWING HUB ASSEMBLY............................................................................................ 88
	FIGURE 2-14. DEUTZ ENGINE INSTALLATION..................................................................................... 90
	FIGURE 2-15. 110 VOLT GENERATOR INSTALLATION - DEUTZ....................................................................... 96
	FIGURE 2-16. FORD LSG423 ENGINE INSTALLATIONS - WITHOUT NOISE REDUCTION (PRIOR TO FEBRUARY 1993)...........................100
	FIGURE 2-17. FORD LSG423 ENGINE INSTALLATION - WITH NOISE REDUCTION (FEBRUARY 1993 TO FEBRUARY 1995).......................106
	FIGURE 2-18. PRECISION GOVERNOR INSTALLATION - FORD LSG423 ENGINE MACHINES BUILT PRIOR TO FEBRUARY 1995....................112
	FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION - FORD LSG423 ENGINES MACHINES BUILT PRIOR TO FEBRUARY 1995...................114
	FIGURE 2-20. FORD LRG423 ENGINE INSTALLATION (FEBRUARY 1995 TO PRESENT)....................................................118
	FIGURE 2-21. GENERATOR INSTALLATION - FORD LRG423 (MACHINES BUILT FEBRUARY 1995 TO PRESENT)................................124
	FIGURE 2-22. DUAL FUEL INSTALLATION (OPTIONAL ON FORD MACHINES)............................................................128
	FIGURE 2-23. MAIN PUMP ASSEMBLY - GEAR.....................................................................................130
	FIGURE 2-24. TANKS INSTALLATION............................................................................................132
	FIGURE 2-25. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION.......................................................136
	FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY...................................................................................138
	FIGURE 2-27. LIGHTS AND ALARMS INSTALLATION................................................................................142
	FIGURE 2-28. HOODS INSTALLATIONS - STANDARD................................................................................144
	FIGURE 2-29. HOODS INSTALLATIONS - NOISE REDUCTION PACKAGE.................................................................146
SECTION 3 - BOOM...............................................................................................................149
	FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS.........................................................................150
	FIGURE 3-2. MAIN BOOM ASSEMBLY.............................................................................................154
	FIGURE 3-3. TOWER BOOM ASSEMBLY............................................................................................158
	FIGURE 3-4. BOOM WIPERS INSTALLATION.......................................................................................162
SECTION 4 - PLATFORM...........................................................................................................165
	FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION..................................................................166
	FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS...............................................................170
	FIGURE 4-3. ROTATOR MOTOR ASSEMBLY.........................................................................................174
	FIGURE 4-4. CONSOLE BOX ASSEMBLY (PRIOR TO JANUARY 1993)...................................................................176
	FIGURE 4-5. CONSOLE BOX ASSEMBLY (JANUARY 1993 TO PRESENT).................................................................180
	FIGURE 4-6. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS....................................................................184
SECTION 5 - CYLINDER...........................................................................................................187
	FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 2WD (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE)..........188
	FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLIES - 2WD (SEPTEMBER 1992 TO PRESENT) (USE WITH OPTIONAL OSCILLATING AXLE)........190
	FIGURE 5-3. AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE)........192
	FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (SEPTEMBER 1992 TO PRESENT) (USE WITH OPTIONAL OSCILLATING AXLE)......194
	FIGURE 5-5. AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/4WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE)........196
	FIGURE 5-6. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (SEPTEMBER 1992 TO PRESENT) (USE WITH OPTIONAL OSCILLATING AXLE)....198
	FIGURE 5-7. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (PRIOR TO APRIL 1992)........................................................200
	FIGURE 5-8. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT)......................................................202
	FIGURE 5-9. MAIN LIFT CYLINDER ASSEMBLY (PRIOR TO APRIL 1992)..............................................................204
	FIGURE 5-10. MAIN LIFT CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT)...........................................................206
	FIGURE 5-11. TOWER LIFT CYLINDER ASSEMBLIES (PRIOR TO APRIL 1992)..........................................................208
	FIGURE 5-12. TOWER LIFT CYLINDER ASSEMBLIES (APRIL 1992 TO PRESENT)........................................................210
	FIGURE 5-13. MASTER CYLINDER ASSEMBLY......................................................................................212
	FIGURE 5-14. SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLIES (PRIOR TO APRIL 1992)..............................................214
	FIGURE 5-15. SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT)..............................................216
	FIGURE 5-16. STEER CYLINDER ASSEMBLIES.....................................................................................218
	FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM.......................................................................220
	FIGURE 5-18. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM......................................................................222
	FIGURE 5-19. CYLINDER BELLOWS INSTALLATION (OPTIONAL)......................................................................224
SECTION 6 - HYDRAULIC..........................................................................................................227
	FIGURE 6-1. HYDRAULIC DIAGRAM LIST.........................................................................................228
	FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM.................................................................................230
	FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS)............................................................................232
	FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS)............................................................................234
	FIGURE 6-5. HYDRAULIC DIAGRAM - LIFT (MAIN BOOM)...........................................................................238
	FIGURE 6-6. HYDRAULIC DIAGRAM - LIFT (TOWER BOOM)..........................................................................240
	FIGURE 6-7. HYDRAULIC DIAGRAM - PUMPS......................................................................................242
	FIGURE 6-8. HYDRAULIC DIAGRAM - ROTATOR....................................................................................246
	FIGURE 6-9. HYDRAULIC DIAGRAM - SEQUENCE...................................................................................248
	FIGURE 6-10. HYDRAULIC DIAGRAM - STEER.....................................................................................250
	FIGURE 6-11. HYDRAULIC DIAGRAM - SWING.....................................................................................252
	FIGURE 6-12. HYDRAULIC DIAGRAM - TELESCOPE (MAIN BOOM).....................................................................254
	FIGURE 6-13. HYDRAULIC DIAGRAM - TELESCOPE (TOWER BOOM)....................................................................256
SECTION 7 - ELECTRICAL.........................................................................................................259
	FIGURE 7-1. ELECTRICAL DIAGRAM LIST........................................................................................260
	FIGURE 7-2. ELECTRICAL SCHEMATIC...........................................................................................264
SECTION 8 - DECALS.............................................................................................................267
	FIGURE 8-1. DECALS INSTALLATION (PRIOR TO FEBRUARY 1992)...................................................................268
	FIGURE 8-2. DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT).................................................................272
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK....................................................................................275
	FIGURE 9-1. MODEL 60HA EURO STANDARD PARTS.................................................................................276
	FIGURE 9-2. MODEL 60HA EURO VARIABLE PARTS.................................................................................280
SECTION 10 - SPECIAL OPTIONS...................................................................................................281
	FIGURE 10-1. SPECIAL OPTIONS...............................................................................................282
PART NUMBER INDEX..............................................................................................................285

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