JLG Boom Lift 510AJ Series II Operation And Safety Manual (3121292) – PDF DOWNLOAD

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JLG Boom Lift 510AJ Series II Operation And Safety Manual (3121292) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG Boom Lift 510AJ Series II Operation And Safety Manual (3121292) – PDF DOWNLOAD

Section 1. SAFETY PRECAUTIONS............................................ 13
	1.1 General.......................................................... 13
	1.2 Pre-Operation.................................................... 13
		Operator Training and Knowledge.................................. 13
		Workplace Inspection............................................. 14
		Machine Inspection............................................... 15
	1.3 Operation........................................................ 15
		General.......................................................... 15
		Trip and Fall Hazards............................................ 16
		Electrocution Hazards............................................ 17
		Tipping Hazards.................................................. 19
		Crushing and Collision Hazards................................... 22
	1.4 Towing, Lifting, and Hauling..................................... 23
	1.5 Maintenance...................................................... 23
		Maintenance Hazards.............................................. 23
		Battery Hazards.................................................. 25
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 27
	2.1 Personnel Training............................................... 27
		Operator Training................................................ 27
		Training Supervision............................................. 27
		Operator Responsibility.......................................... 27
	2.2 Preparation, Inspection, and Maintenance......................... 28
		Pre-Start Inspection............................................. 30
		Function Check................................................... 31
		SkyGuard Function Test........................................... 32
	2.3 Oscillating Axle Lockout Test (If Equipped)...................... 38
Section 3. MACHINE CONTROLS AND INDICATORS............................... 41
	3.1 General.......................................................... 41
	3.2 Controls and Indicators.......................................... 41
		Ground Control Station........................................... 42
		Ground Control Indicator Panel................................... 46
		Platform Control Station......................................... 49
		Platform Control Indicator Panel................................. 53
Section 4. MACHINE OPERATION............................................. 59
	4.1 Description...................................................... 59
	4.2 Operating Characteristics and Limitations........................ 59
		Capacities....................................................... 59
		Stability........................................................ 60
	4.3 Engine Operation................................................. 60
		Starting Procedure............................................... 60
		Shutdown Procedure............................................... 61
	4.4 Traveling (Driving).............................................. 63
		Traveling Forward and Reverse.................................... 64
	4.5 Steering......................................................... 66
	4.6 Platform......................................................... 66
		Platform Level Adjustment........................................ 66
		Platform Rotation................................................ 66
	4.7 Boom............................................................. 66
		Swinging the Boom................................................ 67
		Raising and Lowering the Tower Boom.............................. 67
		Raising and Lowering the Main Boom............................... 67
		Telescoping the Main Boom........................................ 67
	4.8 Function Speed Control........................................... 67
	4.9 Machine Safety System Override (MSSO)(CE Only)................... 68
	4.10 SKyguard Operation.............................................. 68
	4.11 Auxiliary Pump.................................................. 69
	4.12 Oscillating Axle Lockout Test (If Equipped)..................... 69
	4.13 Shut Down and Park.............................................. 70
	4.14 Lifting and Tie Down............................................ 70
		Lifting.......................................................... 70
		Tie Down......................................................... 70
	4.15 Towing.......................................................... 72
		Prior to Towing.................................................. 72
Section 5. EMERGENCY PROCEDURES.......................................... 83
	5.1 General.......................................................... 83
	5.2 Incident Notification............................................ 83
	5.3 Emergency Operation.............................................. 84
		Operator Unable to Control Machine............................... 84
		Platform or Boom Caught Overhead................................. 84
	5.4 Emergency Towing Procedures...................................... 84
	5.5 Machine Safety System Override (MSSO)(CE Only)................... 85
Section 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE................. 87
	6.1 Introduction..................................................... 87
	6.2 Operating specifications and Performance Data.................... 87
		Reach Specifications............................................. 88
		Dimensional Data................................................. 89
		Chassis.......................................................... 89
		Capacities....................................................... 90
		Tires............................................................ 90
		Engine........................................................... 90
		Major Component Weights.......................................... 91
		Hydraulic Oil.................................................... 92
		Serial Number Location........................................... 96
	6.3 Operator Maintenance.............................................102
	6.4 Tires & Wheels...................................................108
		Tire Inflation...................................................108
		Tire Damage......................................................108
		Tire Replacement.................................................108
		Wheel and Tire Replacement.......................................109
		Wheel Installation...............................................109
	6.5 Supplemental Information.........................................111
Section 7. INSPECTION AND REPAIR LOG.....................................113

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• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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