JLG Boom Lift Model 400SC 460SJC Operation & Safety Manual (3121704 – PDF DOWNLOAD (ENG)

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JLG Boom Lift Model 400SC 460SJC Operation & Safety Manual (3121704 – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG Boom Lift Model 400SC 460SJC Operation & Safety Manual (3121704 – PDF DOWNLOAD

Section 1. SAFETY PRECAUTIONS............................................ 15
	1.1 General.......................................................... 15
	1.2 Pre-Operation.................................................... 15
		Operator Training and Knowledge.................................. 15
		Workplace Inspection............................................. 16
		Machine Inspection............................................... 17
	1.3 Operation........................................................ 17
		General.......................................................... 17
		Trip and Fall Hazards............................................ 18
		Electrocution Hazards............................................ 19
		Tipping Hazards.................................................. 21
		Crushing and Collision Hazards................................... 24
	1.4 Towing, Lifting, and Hauling..................................... 25
	1.5 Maintenance...................................................... 25
		Maintenance Hazards.............................................. 25
		Battery Hazards.................................................. 27
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 29
	2.1 Personnel Training............................................... 29
		Operator Training................................................ 29
		Training Supervision............................................. 29
		Operator Responsibility.......................................... 29
	2.2 Preparation, Inspection, and Maintenance......................... 30
		Pre-Start Inspection............................................. 33
		Daily Walk-Around Inspection..................................... 34
		Function Check................................................... 36
		SkyGuard Function Test........................................... 37
Section 3. MACHINE CONTROLS AND INDICATORS............................... 39
	3.1 General.......................................................... 39
	3.2 Controls and Indicators.......................................... 39
		Ground Control Console........................................... 40
		Ground Control Indicator Panel................................... 45
		Ground Control Console Display Gauge............................. 47
		Platform Console................................................. 50
		Platform Control Indicator Panel................................. 56
Section 4. MACHINE OPERATION............................................. 61
	4.1 Description...................................................... 61
	4.2 Boom Operating Characteristics and Limitations................... 61
		Capacities....................................................... 61
		Stability........................................................ 61
	4.3 Engine Operation................................................. 62
		Starting Procedure............................................... 62
		Shutdown Procedure............................................... 63
		Fuel Reserve / Shut-Off System................................... 63
	4.4 Traveling (Driving).............................................. 66
		Machine Motion Hazard............................................ 68
		Traveling Forward and Reverse.................................... 69
		Traveling on a Grade............................................. 73
	4.5 Platform......................................................... 73
		Platform Level Adjustment........................................ 73
		Platform Rotation................................................ 73
	4.6 Boom............................................................. 74
		Swinging the Boom................................................ 74
		Raising and Lowering the Main Boom............................... 74
		Telescoping the Main Boom........................................ 75
		Raising and Lowering the Jib..................................... 75
	4.7 Function Speed control........................................... 75
	4.8 Machine Safety System Override (MSSO) (CE Only).................. 75
	4.9 Skyguard Operation............................................... 76
		SkyGuard......................................................... 76
		SkyGuard - SkyLine............................................... 76
		SkyGuard - SkyEye................................................ 77
		SkyGuard Function Table.......................................... 77
	4.10 Shut Down And Park.............................................. 78
		Shut Down and Park............................................... 78
	4.11 Lifting and Tie Down............................................ 78
		Lifting.......................................................... 78
		Tie Down......................................................... 79
Section 5. EMERGENCY PROCEDURES.......................................... 91
	5.1 General.......................................................... 91
	5.2 Incident Notification............................................ 91
	5.3 Emergency Operation.............................................. 91
		Operator Unable to Control Machine............................... 91
		Platform or Boom Caught Overhead................................. 92
	5.4 Machine Safety System Override (MSSO) (CE Only).................. 92
Section 6. ACCESSORIES................................................... 93
	6.1 Pipe Racks....................................................... 95
		Safety Precautions............................................... 95
		Preparation and Inspection....................................... 96
		Operation........................................................ 96
	6.2 SkyGlazier™...................................................... 96
		Capacity Specifications.......................................... 97
		Safety Precautions............................................... 97
		Preparation and Inspection....................................... 98
		Operation........................................................ 98
	6.3 SkyPower™........................................................ 98
		Generator Output................................................. 99
		Accessory Ratings................................................ 99
		Safety Precautions............................................... 99
		Preparation and Inspection....................................... 99
		Operation........................................................ 99
	6.4 SkyWelder™.......................................................100
		Generator Output.................................................100
		Welding Accessories..............................................100
		Accessory Ratings................................................101
		Safety Precautions...............................................101
		Preparation and Inspection.......................................102
		Operation........................................................102
	6.5 Soft Touch.......................................................102
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE.................103
	7.1 Introduction.....................................................103
	7.2 Operating specifications.........................................103
		Capacities.......................................................105
		Engine Data......................................................105
		Hydraulic Oil....................................................107
		Critical Stability Weights.......................................110
		Serial Number Location...........................................111
	7.3 Operator Maintenance.............................................117
	7.4 Supplemental Information.........................................124
Section 8. INSPECTION AND REPAIR LOG.....................................125

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