JLG Boom Lift Models 520AJ Operation & Safety Manual (3121664) – PDF DOWNLOAD

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JLG Boom Lift Models 520AJ Operation & Safety Manual (3121664) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG Boom Lift Models 520AJ Operation & Safety Manual (3121664) – PDF DOWNLOAD

Section 1. SAFETY PRECAUTIONS............................................ 15
	1.1 General.......................................................... 15
	1.2 Pre-Operation.................................................... 15
		Operator Training and Knowledge.................................. 15
		Workplace Inspection............................................. 16
		Machine Inspection............................................... 17
	1.3 Operation........................................................ 17
		General.......................................................... 17
		Trip and Fall Hazards............................................ 18
		Electrocution Hazards............................................ 19
		Tipping Hazards.................................................. 21
		Crushing and Collision Hazards................................... 24
	1.4 Towing, Lifting, and Hauling..................................... 25
	1.5 Maintenance...................................................... 25
		Maintenance Hazards.............................................. 25
		Battery Hazards.................................................. 27
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 29
	2.1 Personnel Training............................................... 29
		Operator Training................................................ 29
		Training Supervision............................................. 29
		Operator Responsibility.......................................... 29
	2.2 Preparation, Inspection, and Maintenance......................... 30
		Pre-Start Inspection............................................. 32
		Function Check................................................... 33
		SkyGuard Function Test........................................... 35
	2.3 Oscillating Axle Lockout Test.................................... 40
Section 3. MACHINE CONTROLS AND INDICATORS............................... 41
	3.1 General.......................................................... 41
	3.2 Controls and Indicators.......................................... 41
		Ground Control Console........................................... 42
		Ground Control Indicator Panel................................... 48
		Ground Control Console Display Gauge............................. 50
		Platform Console................................................. 53
		Platform Control Indicator Panel................................. 58
Section 4. MACHINE OPERATION............................................. 63
	4.1 Description...................................................... 63
	4.2 Boom Operating Characteristics and Limitations................... 64
		Capacities....................................................... 64
		Stability........................................................ 64
	4.3 Engine Operation................................................. 65
		Starting Procedure............................................... 65
		Shutdown Procedure............................................... 66
		Fuel Reserve / Shut-Off System................................... 67
	4.4 Traveling (Driving).............................................. 69
		Traveling Forward and Reverse.................................... 71
		Traveling on a Grade............................................. 72
	4.5 Steering......................................................... 72
	4.6 Platform......................................................... 72
		Platform Level Adjustment........................................ 72
		Platform Rotation................................................ 72
	4.7 Boom............................................................. 73
		Swinging the Boom................................................ 73
		Raising and Lowering the Tower Boom.............................. 73
		Raising and Lowering the Main Boom............................... 74
		Telescoping the Main Boom........................................ 74
	4.8 Function Speed control........................................... 74
	4.9 Machine Safety System Override (MSSO)(CE Only)................... 74
	4.10 Skyguard Operation.............................................. 75
		SkyGuard......................................................... 75
		SkyGuard - SkyLine............................................... 75
		SkyGuard - SkyEye................................................ 76
		SkyGuard Function Table.......................................... 76
	4.11 Shut Down And Park.............................................. 77
		Shut Down and Park............................................... 77
	4.12 Lifting and Tie Down............................................ 77
		Lifting.......................................................... 77
		Tie Down......................................................... 77
Section 5. EMERGENCY PROCEDURES.......................................... 89
	5.1 General.......................................................... 89
	5.2 Incident Notification............................................ 89
	5.3 Emergency Operation.............................................. 89
		Operator Unable to Control Machine............................... 89
		Platform or Boom Caught Overhead................................. 90
	5.4 Manual Swing Override............................................ 90
	5.5 Emergency Towing Procedures...................................... 90
	5.6 Machine Safety System Override (MSSO)(CE Only)................... 92
Section 6. Accessories................................................... 93
	6.7 Pipe Racks....................................................... 94
		Capacity Specifications (Australia Only)......................... 94
		Safety Precautions............................................... 94
		Preparation and Inspection....................................... 95
		Operation........................................................ 95
	6.8 SkyGlazier™...................................................... 96
		Capacity Specifications.......................................... 96
		Safety Precautions............................................... 97
		Preparation and Inspection....................................... 97
		Operation........................................................ 97
	6.9 SkyPower™........................................................ 98
		Generator Output................................................. 98
		Accessory Ratings................................................ 99
		Safety Precautions............................................... 99
		Preparation and Inspection....................................... 99
		Operation........................................................ 99
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE.................101
	7.1 Introduction.....................................................101
	7.2 Operating Specifications and Performance Data....................101
		Operating Specifications.........................................101
		Dimensional Data.................................................102
		Capacities.......................................................102
		Tires............................................................103
		Engine Data......................................................103
		Hydraulic Oil....................................................104
		Major Component Weights..........................................106
	7.3 Operator Maintenance.............................................110
	7.4 Tires & Wheels...................................................117
		Tire Replacement.................................................117
		Wheel and Tire Replacement.......................................117
		Wheel Installation...............................................117
	7.5 Supplemental Information.........................................119

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 PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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