JLG Boom Lift Models H800AJ Operation & Safety Manual (3121769) – PDF DOWNLOAD

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JLG Boom Lift Models H800AJ Operation & Safety Manual (3121769) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG Boom Lift Models H800AJ Operation & Safety Manual (3121769) – PDF DOWNLOAD

Section 1. SAFETY PRECAUTIONS............................................ 15
	1.1 General.......................................................... 15
	1.2 Pre-Operation.................................................... 15
		Operator Training and Knowledge.................................. 15
		Workplace Inspection............................................. 16
		Machine Inspection............................................... 17
	1.3 Operation........................................................ 17
		General.......................................................... 17
		Trip and Fall Hazards............................................ 18
		Electrocution Hazards............................................ 19
		Tipping Hazards.................................................. 21
		Crushing and Collision Hazards................................... 24
	1.4 Towing, Lifting, and Hauling..................................... 25
	1.5 Maintenance...................................................... 25
		Maintenance Hazards.............................................. 25
		Battery Hazards.................................................. 27
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 29
	2.1 Personnel Training............................................... 29
		Operator Training................................................ 29
		Training Supervision............................................. 29
		Operator Responsibility.......................................... 29
	2.2 Preparation, Inspection, and Maintenance......................... 30
		Pre-Start Inspection............................................. 33
	2.3 Function Check................................................... 39
		From the Ground Control Console with No Load in the Platform:.... 39
		From the Platform Control Console:............................... 43
		SkyGuard Function Test........................................... 45
	2.4 Oscillating Axle Lockout Test (If Equipped)...................... 46
Section 3. MACHINE CONTROLS AND INDICATORS...............................  0
	3.1 General..........................................................  0
	3.2 Controls and Indicators..........................................  0
		Ground Control Console...........................................  0
		Ground Control Indicator Panel...................................  0
		Ground Control Console Display Gauge.............................  0
		Platform Console.................................................  0
		Platform Console Indicator Panel.................................  0
Section 4. MACHINE OPERATION............................................. 73
	4.1 Description...................................................... 73
	4.2 Boom Operating Characteristics and Limitations................... 73
		Capacities....................................................... 73
		Stability........................................................ 73
	4.3 Engine Operation................................................. 77
		Starting Procedure............................................... 77
		Shutdown Procedure............................................... 78
		Engine Warmup.................................................... 78
	4.3 Powertrain Operating Modes....................................... 79
		HYBRID Mode...................................................... 79
		ELECTRIC Mode.................................................... 80
		Switching Between Modes.......................................... 80
	4.4 Traveling (Driving).............................................. 81
		Traveling Forward and Reverse.................................... 83
		Traveling on a Grade............................................. 84
	4.4 Steering......................................................... 84
	4.5 Platform......................................................... 84
		Platform Level Adjustment........................................ 84
		Platform Rotation................................................ 84
	4.6 Boom............................................................. 85
		Swinging the Boom................................................ 85
		Raising and Lowering the Tower Boom.............................. 86
		Raising and Lowering the Main Boom............................... 87
		Telescoping the Main Boom........................................ 87
	4.7 Shut Down and Park............................................... 87
	4.5 BATTERY CHARGING................................................. 88
	4.9 Machine Safety System Override (MSSO)(CE Only)................... 89
	4.10 SKyguard Operation.............................................. 89
		SkyGuard......................................................... 89
		SkyGuard - SkyLine............................................... 89
		SkyGuard - SkyEye................................................ 90
	4.11 LIFTING AND TIE DOWN............................................ 91
		Lifting.......................................................... 91
		Tie Down......................................................... 91
	4.8 Towing........................................................... 93
	4.9 Tow bar (If equipped)............................................ 93
	4.10 Re-synchronize Upright.......................................... 95
		Releveling Valve................................................. 95
Section 5. EMERGENCY PROCEDURES..........................................121
	5.1 GENERAL..........................................................121
	5.2 INCIDENT NOTIFICATION............................................121
	5.3 EMERGENCY OPERATION..............................................121
		Operator Unable to Control Machine...............................121
		Platform or Boom Caught Overhead.................................122
	5.4 EMERGENCY TOWING PROCEDURES......................................122
	5.5 MACHINE SAFETY SYSTEM OVERRIDE (MSSO)(CE ONLY)...................122
Section 6. ACCESSORIES...................................................125
	6.1 Fall Arrest Platform.............................................127
		Safety Precautions...............................................127
	6.2 Pipe Racks.......................................................127
		Capacity Specifications (Australia Only).........................128
		Safety Precautions...............................................128
		Preparation and Inspection.......................................128
		Operation........................................................128
	6.3 SkyGlazier™......................................................129
		Capacity Specifications..........................................129
		Safety Precautions...............................................130
		Preparation and Inspection.......................................130
		Operation........................................................130
	6.4 SkyPower™........................................................131
		Generator Output.................................................131
		Safety Precautions...............................................132
		Preparation and Inspection.......................................132
		Operation........................................................132
	6.5 SkyWelder™.......................................................133
		Generator Output.................................................133
		Welding Accessories..............................................133
		Accessory Ratings................................................134
		Safety Precautions...............................................134
		Preparation and Inspection.......................................135
		Operation........................................................135
	6.6 Soft Touch.......................................................135
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE.................137
	7.1 Introduction.....................................................137
	7.2 Operating Specifications and Performance Data....................137
		Operating Specifications.........................................137
		Tires............................................................138
		Batteries........................................................138
		Capacities.......................................................139
		Engine Data......................................................139
		Hydraulic Oil....................................................140
		Critical Stability Weights.......................................143
	7.3 Maintenance and Lubrication......................................148
	7.4 Tires & Wheels...................................................154
		Tire Inflation...................................................154
		Tire Damage......................................................154
		Tire Replacement.................................................154
		Wheel Replacement................................................155
		Wheel Installation...............................................155
	7.5 Supplemental Information.........................................157
Section 8. INSPECTION AND REPAIR LOG.....................................159
1769-3.pdf...............................................................  0
	Section 3. MACHINE CONTROLS AND INDICATORS........................... 49
		3.1 General...................................................... 49
		3.2 Controls and Indicators...................................... 49
			Ground Control Console....................................... 50
			Ground Control Indicator Panel............................... 56
			Ground Control Console Display Gauge......................... 59
			Platform Console............................................. 62
			Platform Console Indicator Panel............................. 68

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