JLG Trailer Mounted Boom Lift Models T350 T500J Operation and Safety Manual (3121197) – PDF DOWNLOAD

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JLG Trailer Mounted Boom Lift Models T350 T500J Operation and Safety Manual (3121197) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG Trailer Mounted Boom Lift Models T350 T500J Operation and Safety Manual (3121197) – PDF DOWNLOAD

Section 1. SAFETY......................................................... 13
	1.1 General........................................................... 13
		Operator Training and Knowledge................................... 13
	1.2 Towing Regulations................................................ 14
	1.3 Before Operating the Lift......................................... 14
		Workplace Inspection.............................................. 14
		Machine Inspection................................................ 14
	1.4 Operation......................................................... 15
		General........................................................... 15
		Trip and Fall Hazards............................................. 16
		Electrocution Hazards............................................. 17
		Tipping Hazards................................................... 19
		Crushing and Collision Hazards.................................... 20
	1.5 Lifting, and Hauling.............................................. 21
	1.6 Towing Hazards.................................................... 21
	1.7 Additional Hazards / Safety....................................... 21
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION..... 23
	2.1 Personnel Training................................................ 23
		Operator Training................................................. 23
		Training Supervision.............................................. 23
		Operator Responsibility........................................... 23
	2.2 Preparation, Inspection, and Maintenance.......................... 24
		Pre-Start Inspection.............................................. 26
		Function Check.................................................... 27
Section 3. TOWING......................................................... 33
	3.1 General Towing information........................................ 33
	3.2 Coupler........................................................... 33
	3.3 Tow Vehicle And Hitch Information................................. 33
		Towing Hitch...................................................... 33
	3.4 Coupling and Uncoupling the Trailer............................... 33
		Before Coupling the Trailer to Tow Vehicle........................ 33
		Tongue Height..................................................... 34
		Coupler and Ball.................................................. 34
		Tongue Jack....................................................... 34
		Coupling the Trailer to the Hitch................................. 35
		Uncoupling the Trailer from the Hitch............................. 35
		Rigging Safety Chains (If equipped)............................... 36
		Testing Breakaway Brake........................................... 36
		Connect the Electrical Cables..................................... 38
	3.5 Engaging Manual Lockout Lever..................................... 39
	3.6 Trailer Maneuvering............................................... 39
	3.7 Towing Guidelines................................................. 39
	3.8 Pre-Tow Inspection................................................ 41
Section 4. MACHINE CONTROLS AND INDICATORS................................ 45
	4.1 General........................................................... 45
	4.2 Controls and Indicators........................................... 45
		Ground Control Station............................................ 46
		Platform Station.................................................. 49
Section 5. MACHINE OPERATION.............................................. 55
	5.1 Description....................................................... 55
	5.2 Boom Operating Characteristics and Limitations.................... 55
		Capacities........................................................ 55
		Stability......................................................... 55
	5.3 Engine Operation (If Equipped).................................... 60
		Starting Procedure................................................ 60
		Shutdown Procedure................................................ 60
		Fuel Valve Lever.................................................. 61
	5.4 Outriggers........................................................ 61
		From the Ground Console........................................... 61
		From the Platform Console (Drive & Set Only)...................... 62
	5.5 Platform.......................................................... 62
		Platform Level Adjustment......................................... 62
		Platform Rotation (If Equipped)................................... 62
	5.6 Boom.............................................................. 62
		Swinging the Boom................................................. 63
		Raising and Lowering the Boom..................................... 63
		Telescoping the Boom.............................................. 63
	5.7 Jib Lift.......................................................... 64
	5.8 User Fault Codes.................................................. 64
	5.9 Battery Charging.................................................. 66
		Battery Charger Fault Codes....................................... 68
	5.11 Platform Removal & Installation.................................. 69
	5.12 Material hook Installation....................................... 70
	5.13 Material Hook Operating Precautions.............................. 71
	5.14 Accessory Tray................................................... 72
	5.15 Panel Tray....................................................... 72
	5.16 Drive & Set...................................................... 74
		To Set Up The Machine for Drive & Set Operation:.................. 74
		To Prepare the Machine For Towing After Drive & Set Operation:.... 77
	5.17 Shut Down and Park............................................... 80
	5.18 Tie Down......................................................... 81
Section 6. EMERGENCY PROCEDURES........................................... 99
	6.1 General........................................................... 99
	6.2 Incident Notification............................................. 99
	6.3 Emergency Operation............................................... 99
		Operator Unable to Control Machine................................ 99
		Platform or Boom Caught Overhead..................................100
	6.4 Manual Descent....................................................100
		Lift Down.........................................................101
		Telescope In......................................................102
		Telescope Out.....................................................102
		Swing.............................................................103
		Platform Jib......................................................103
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE..................105
	7.1 Introduction......................................................105
	7.2 Operating specifications..........................................105
		Dimensional Data..................................................107
		Fluid Capacities..................................................107
		Electric Power Unit...............................................107
		Taillight and Marker Light Bulb Information (ANSI Machines).......108
		Tires.............................................................108
		Engine............................................................109
		Batteries (Electric Machines).....................................109
		Component Weights.................................................110
		Lubrication.......................................................111
	7.3 Operator Maintenance..............................................113
	7.4 Tires & Wheels....................................................119
		Glossary of Tire and Loading Terminology..........................119
		Basic Tire Maintenance............................................119
		Tire Inflation....................................................120
		Tire Wear.........................................................120
		Tire Repair.......................................................121
		Tire Replacement..................................................121
		Tire Fundamentals.................................................121
		Wheel Replacement.................................................124
		Wheel Installation................................................124
		Lug Nuts (Bolts)..................................................125
		Unsealed Wheel Bearings (Hubs)....................................126
	7.5 Supplemental Information..........................................126
Section 8. INSPECTION AND REPAIR LOG......................................127

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